Detection device for pole-mounted circuit breaker production

By designing a detection device for the production of on-column circuit breaker including withstand voltage test module, electrical test module and data acquisition and analysis module, the problem of poor data acquisition capabilities in the prior art is solved, and high-precision testing and data analysis are achieved to ensure high standards of circuit breaker performance.

CN222734245UActive Publication Date: 2025-04-08XINJIANG HOPE ELECTRONICS
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Patent Information

Application Number
CN202420002159.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-02
Publication Date
2025-04-08
Estimated Expiration
2034-01-02

AI Technical Summary

Technical Problem

In the prior art, the data acquisition capability of the detection device for high-voltage circuit breaker production is poor, and the data acquisition and analysis module is lacking, so it is impossible to accurately collect and analyze test data, which affects the judgment of circuit breaker performance.

Method used

A detection device for the production of on-column circuit breakers was designed, including supporting insulating plates, voltage resistance testing modules, electrical testing modules, data acquisition and analysis modules, etc. Through these components, a comprehensive performance evaluation of the circuit breaker and accurate collection and analysis of the test data are achieved.

Benefits of technology

It improves the testing accuracy of the detection device, can accurately collect and analyze test data, ensures that the circuit breaker performance meets high standards, and improves testing efficiency and convenience.

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Abstract

The utility model relates to the technical field of production, and discloses a detection device for pole-mounted circuit breaker production. The detection device for pole-mounted circuit breaker production comprises a supporting insulating plate, a supporting stand column, a withstand voltage test module, a connecting block, a digital display screen I, a voltage control knob, a test state lamp, an electrical test module, a power supply receiving module, an insulating protective cover, a test power supply interface, a test main console, an emergency brake button, a control button, a digital display screen II and a supporting base, an electric push rod, a push rod, a sliding universal wheel, a data acquisition and analysis module and a heat dissipation port. According to the detection device for production of the pole-mounted circuit breaker, through improvement of the detection device, the test precision of the detection device for production of the pole-mounted circuit breaker is improved, in the actual use process, advanced test modules are adopted, high-precision withstand voltage and electrical tests are provided, and in combination with a data acquisition and analysis module, the detection precision of the detection device is improved. Test data can be accurately collected and analyzed, and it is guaranteed that the performance of the circuit breaker meets the high standard.
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Description

Technical Field

[0001] The utility model relates to the technical field of production, in particular to a detection device for producing a pole-mounted circuit breaker. Background Art

[0002] A pole-mounted circuit breaker is a device installed on a pole in a power transmission system to control and protect the power grid. This detection device includes various sensors, measuring instruments and control systems to detect the electrical characteristics of the circuit breaker (such as voltage, current, insulation performance, etc.), mechanical operating performance, and durability and reliability under simulated operating conditions. The device is usually designed to improve production efficiency, ensure that product quality meets standard requirements, and reduce costs and risks caused by unqualified products.

[0003] The prior art patent document with publication number CN215340208U discloses a high-voltage circuit breaker production detection device. The utility model solves the above technical problems with the following technical solutions: a high-voltage circuit breaker production detection device, including a test host, and also including a detection chamber, a sealing door is inserted on the left side of the detection chamber, a bearing frame is fixedly installed on the right side of the sealing door, a test host is fixedly installed on the right side of the sealing door, a guide rail is fixedly installed inside the detection chamber, a guide wheel in contact with the top of the guide rail is movably installed on the outside of the bearing frame, and the outer movable device of the sealing door is fixedly installed on the right side of the sealing door. The detection chamber is provided with two traveling wheels, a transverse movement mechanism fixedly connected to the carrier frame is fixedly installed inside the detection chamber, a heating mechanism is fixedly installed inside the detection chamber, a refrigeration and air-conditioning unit extending to the inside of the detection chamber is fixedly installed outside the detection chamber, and a connecting pipe is embedded on the top of the detection chamber. The detection device for high-voltage circuit breaker production drives the carrier frame and the sealing door to move to the left through the transverse movement mechanism, and the carrier frame and the sealing door can be moved to the outside of the detection chamber through the traveling wheels, guide wheels and guide rails, and the operator can place the high-voltage circuit breaker to be detected on the carrier frame. After the high-voltage circuit breaker is connected to the test host, the high-voltage circuit breaker is driven by the transverse movement mechanism to enter the interior of the detection chamber. At this time, the temperature inside the detection chamber can be controlled by the refrigeration and air-conditioning unit and the heating mechanism, thereby changing the detection environment temperature. Water vapor, smoke, explosive gas, excessive dust or salt-containing air can be sent into the interior of the detection chamber through the connecting pipe, so as to detect the working state of the high-voltage circuit breaker under special environment. The structure of the device is stable and reasonable, avoiding the large error between the data detected for the high-voltage circuit breaker in a single environment and the actual operation, and can detect the working state of the high-voltage circuit breaker in different environments, avoiding the limitations of the detection data. On the basis of the above technical scheme, the utility model can also be improved as follows. Further, the detection chamber includes a base, an outer shell, an insulation board and an inner chamber, the top of the base is fixedly installed with an outer shell, the inner part of the outer shell is fixedly installed with an insulation board, and the inner part of the insulation board is fixedly installed with an inner chamber fixedly connected to the base. The beneficial effect of adopting the above further scheme is that the provided base can stably carry the high-voltage circuit breaker to be detected, and the provided outer shell, insulation board and inner chamber can reduce the heat loss during the test.

[0004] However, in the prior art CN215340208U patent, due to the poor data acquisition capability of a high-voltage circuit breaker production detection device, the device is not equipped with a data acquisition and analysis module, and cannot accurately collect and analyze test data, thereby failing to ensure that the performance of the circuit breaker meets high standards, affecting the judgment of the circuit breaker performance. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The utility model aims to provide a detection device for pole-mounted circuit breakers in production, so as to solve the problem of poor data acquisition capability in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a detection device for pole-mounted circuit breakers in production, which comprises a supporting insulating plate, a supporting column, a withstand voltage test module, a connecting block, a digital display screen 1, a voltage control knob, a test status light, an electrical test module, a power receiving module, an insulating protective cover, a test power interface, a test main console, an emergency brake button, a control button, a digital display screen 2, a supporting base, an electric push rod, a push rod, a buffer pad, a sliding universal wheel, a data acquisition and analysis module and a heat dissipation port, the supporting column is fixedly connected to the upper end of the supporting insulating plate, the withstand voltage test module is fixedly connected to the upper end of the supporting column, the connecting block is fixedly connected to the right end of the withstand voltage test module, the supporting insulating plate ensures safety and stability, the supporting column provides a solid structural support for the equipment, and when the test starts, the operator sets the required test parameters, such as voltage and time, through the test main console.

[0009] Preferably, the digital display screen 1 is fixedly connected to the left end of the withstand voltage test module, the voltage control knob is fixedly connected to the left end of the withstand voltage test module, the test status light is fixedly connected to the left end of the withstand voltage test module, the voltage is accurately adjusted by the voltage control knob, the withstand voltage test module and the electrical test module work, and a comprehensive performance evaluation of the pole-mounted circuit breaker is performed. During the process, all test data and status are displayed in real time on the digital display screen 1 and the digital display screen 2, and the test power supply interface provides the required power for the test module.

[0010] Preferably, the electrical test module is fixedly connected to the lower end of the voltage withstand test module, the power receiving module is fixedly connected to the inside of the electrical test module, and the insulating protection cover is fixedly connected to the right end of the power receiving module.

[0011] Preferably, the test power interface is fixedly connected to the right end of the insulating protection cover, the test main console is fixedly connected to the upper end of the supporting insulating plate, and the emergency brake button is fixedly connected to the right end of the test main console. During the test, the test status light will display the current test status, such as in progress, completed or an error. The data acquisition and analysis module collects test data in real time to provide detailed information for subsequent analysis.

[0012] Preferably, the control button is fixedly connected to the right end of the test main console, the digital display screen 2 is fixedly connected to the right end of the test main console, and the support base is fixedly connected to the lower end of the support column. To protect the safety of the operator and equipment, an insulating protective cover is used to cover the high-voltage part. If an emergency occurs, the operator can immediately press the emergency brake button to quickly interrupt the test process.

[0013] Preferably, the electric push rod is fixedly connected to the lower end of the support base, the pushing rod is fixedly connected to the lower end of the electric push rod, and the buffer pad is fixedly connected to the lower end of the pushing rod.

[0014] Preferably, the sliding universal wheel is fixedly connected to the lower end of the buffer pad, the data acquisition and analysis module is fixedly connected to the upper end of the support base, and the heat dissipation port is fixedly connected to the right end of the data acquisition and analysis module.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The detection device for production of pole-mounted circuit breakers improves the test accuracy of the detection device for production of pole-mounted circuit breakers through the improvement of the detection device. In the actual use of the detection device for production of pole-mounted circuit breakers, advanced test modules are used to provide high-precision withstand voltage and electrical tests. Combined with the data acquisition and analysis module, it can accurately collect and analyze test data to ensure that the performance of the circuit breaker meets high standards;

[0017] 2. The detection device for the production of pole-mounted circuit breakers can display the test results and status in real time by installing a digital display screen, which is convenient for operators to monitor in real time and respond quickly, thus improving the efficiency and convenience of the test;

[0018] 3. The pole-mounted circuit breaker production detection device has improved the control system, and the voltage control knob allows precise adjustment of the test voltage, ensuring that the test process is both safe and effective. This is very important for evaluating the performance of the circuit breaker at different voltage levels, ensuring the accuracy and applicability of the test. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the main test console of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the pressure test module of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the electrical test module of the utility model.

[0023] Figure 5 The utility model is a schematic diagram of the sliding universal wheel structure.

[0024] In the figure: 1. Support insulation board; 2. Support column; 3. Withstand voltage test module; 4. Connection block; 5. Digital display screen 1; 6. Voltage control knob; 7. Test status light; 8. Electrical test module; 9. Power receiving module; 10. Insulation protection cover; 11. Test power interface; 12. Test main control console; 13. Emergency brake button; 14. Control button; 15. Digital display screen 2; 16. Support base; 17. Electric push rod; 18. Push rod; 19. Buffer pad; 20. Sliding universal wheel; 21. Data acquisition and analysis module; 22. Heat dissipation port. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 5 The utility model provides a technical solution: a detection device for production of pole-mounted circuit breakers, which comprises a supporting insulating plate 1, a supporting column 2, a withstand voltage test module 3, a connecting block 4, a digital display screen 1 5, a voltage control knob 136, a test status light 7, an electrical test module 8, a power receiving module 9, an insulating protection cover 10, a test power interface 11, a test main console 12, an emergency brake button 13, a control button 14, a digital display screen 2 15, a supporting base 16, an electric push rod 17, a push rod 18, a buffer pad 19, a sliding universal wheel 20, a data acquisition and analysis module 21 and a heat dissipation port 22. The supporting column 2 is fixedly connected to the upper end of the supporting insulating plate 1, the withstand voltage test module 3 is fixedly connected to the upper end of the supporting column 2, the connecting block 4 is fixedly connected to the right end of the withstand voltage test module 3, and the digital display screen 1 5 is fixedly connected to the left end of the withstand voltage test module 3.

[0027] The voltage control knob 6 is fixedly connected to the left end of the withstand voltage test module 3, the test status light 7 is fixedly connected to the left end of the withstand voltage test module 3, the electrical test module 8 is fixedly connected to the lower end of the withstand voltage test module 3, the power receiving module 9 is fixedly connected to the inside of the electrical test module 8, the insulating protection cover 10 is fixedly connected to the right end of the power receiving module 9, the test power interface 11 is fixedly connected to the right end of the insulating protection cover 10, the test main console 12 is fixedly connected to the upper end of the supporting insulating plate 1, and the emergency brake button 13 is fixedly connected to the right end of the test main console 12. The supporting column provides a solid structural support for the equipment. At the beginning of the test, the operator sets the required test parameters such as voltage and time through the test main console. The voltage is accurately adjusted through the voltage control knob. The withstand voltage test module and the electrical test module work to conduct a comprehensive performance evaluation of the column-mounted circuit breaker.

[0028] The control button 14 is fixedly connected to the right end of the test main console 12, the digital display screen 2 15 is fixedly connected to the right end of the test main console 12, the support base 16 is fixedly connected to the lower end of the support column 2, the electric push rod 17 is fixedly connected to the lower end of the support base 16, the push rod 18 is fixedly connected to the lower end of the electric push rod 17, the buffer pad 19 is fixedly connected to the lower end of the push rod 18, the sliding universal wheel 20 is fixedly connected to the lower end of the buffer pad 19, the data acquisition and analysis module 21 is fixedly connected to the upper end of the support base 16, and the heat dissipation port 22 is fixedly connected to the right end of the data acquisition and analysis module 21. In order to protect the safety of the operator and equipment, the insulating protection cover 10 is used to cover the high-voltage part. If an emergency occurs, the operator can immediately press the emergency brake button 13 to quickly interrupt the test process to ensure the safety of personnel and equipment.

[0029] Working principle: The support column 2 provides a solid structural support for the equipment. When the test starts, the operator sets the required test parameters, such as voltage and time, through the test main console 12. The voltage is precisely adjusted through the voltage control knob 6. The withstand voltage test module 3 and the electrical test module 8 work to conduct a comprehensive performance evaluation of the column-mounted circuit breaker. During the process, all test data and status are displayed in real time on the digital display screen 1 5 and the digital display screen 2 15. The test power interface 11 provides the required power for the test module. During the test, the test status light 7 will display the current test status, such as in progress, completed or an error. The data acquisition and analysis module 21 collects test data in real time and provides detailed information for subsequent analysis. To protect the safety of operators and equipment, the insulating protective cover 10 is used to cover the high-voltage part. If an emergency occurs, the operator can immediately press the emergency brake button 13 to quickly interrupt the test process and ensure the safety of personnel and equipment. The flexible movement of the equipment is achieved through the electric push rod 17, the push rod 18 and the sliding universal wheel 20, which facilitates the transfer of the equipment between different positions. The buffer pad 19 increases the stability of the equipment when it is moving. Finally, the heat dissipation port 22 helps the equipment maintain a suitable temperature during long-term operation.

[0030] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A detection device for production of a pole-mounted circuit breaker, the detection device for production of a pole-mounted circuit breaker comprising a supporting insulating plate (1), a supporting column (2), a withstand voltage test module (3), a connecting block (4), a digital display screen (5), a voltage control knob (6), a test status light (7), an electrical test module (8), a power receiving module (9) and an insulating protective cover (10), characterized in that: The supporting column (2) is fixedly connected to the upper end of the supporting insulating plate (1), the withstand voltage test module (3) is fixedly connected to the upper end of the supporting column (2), and the connecting block (4) is fixedly connected to the right end of the withstand voltage test module (3).

2. A detection device for production of pole mounted circuit breakers according to claim 1, characterized in that: The detection device for production of a pole-mounted circuit breaker further comprises a test power interface (11), a test main console (12), an emergency brake button (13), a control button (14), a second digital display screen (15), a support base (16), an electric push rod (17), a push rod (18), a buffer pad (19), a sliding universal wheel (20), a data acquisition and analysis module (21) and a heat dissipation port (22); the first digital display screen (5) is fixedly connected to the left end of the withstand voltage test module (3), the voltage control knob (6) is fixedly connected to the left end of the withstand voltage test module (3), and the test status light (7) is fixedly connected to the left end of the withstand voltage test module (3).

3. A detection device for production of pole mounted circuit breakers according to claim 2, characterized in that: The electrical test module (8) is fixedly connected to the lower end of the withstand voltage test module (3), the power receiving module (9) is fixedly connected to the interior of the electrical test module (8), and the insulating protective cover (10) is fixedly connected to the right end of the power receiving module (9).

4. A detection device for production of a pole mounted circuit breaker according to claim 2, characterized in that: The test power interface (11) is fixedly connected to the right end of the insulating protection cover (10), the test main console (12) is fixedly connected to the upper end of the supporting insulating plate (1), and the emergency brake button (13) is fixedly connected to the right end of the test main console (12).

5. A detection device for production of pole mounted circuit breakers according to claim 2, characterized in that: The control button (14) is fixedly connected to the right end of the test main console (12), the second digital display screen (15) is fixedly connected to the right end of the test main console (12), and the support base (16) is fixedly connected to the lower end of the support column (2).

6. A detection device for production of pole mounted circuit breakers according to claim 2, characterized in that: The electric push rod (17) is fixedly connected to the lower end of the support base (16), the push rod (18) is fixedly connected to the lower end of the electric push rod (17), and the buffer pad (19) is fixedly connected to the lower end of the push rod (18).

7. A detection device for production of pole mounted circuit breakers according to claim 2, characterized in that: The sliding universal wheel (20) is fixedly connected to the lower end of the buffer pad (19), the data acquisition and analysis module (21) is fixedly connected to the upper end of the support base (16), and the heat dissipation port (22) is fixedly connected to the right end of the data acquisition and analysis module (21).

Citation Information

Patent Citations

  • Detection device for high-voltage circuit breaker production

    CN215340208U