Single-board detection tool for Internet-of-Things electric energy meter

By designing a single board inspection tool for IoT electricity meter, and replacing manual operations with positioning components and handling modules, the problems of low detection efficiency and long waiting time in the prior art are solved, and efficient electricity meter detection and processing are achieved.

CN222734273UActive Publication Date: 2025-04-08CSG SMART SCI&TECH CO LTD +1
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Patent Information

Application Number
CN202421150389.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-04-08
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing power meter testing tooling requires manual loading and unloading, resulting in low detection efficiency and need to wait for unloading after inspection, which increases the waiting time and reduces working efficiency.

Method used

A veneer inspection tool for IoT power meters is designed, including a testing table, feeding line, testing components, qualified product cutting line and failing product cutting line. By replacing manual loading and unloading of the power meter, the positioning components and handling modules can be used to achieve rapid positioning and unlocking of the power meter.

Benefits of technology

By decomposing the detection steps, the time of a single detection action is reduced, the detection efficiency is improved, the waiting time for unloading after detection is reduced, the working efficiency is further improved, and the large-scale inspection needs are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a single board detection tool used for an internet of things electric energy meter, comprising a detection bench which is provided with a four-station rotary table, the four-station rotary table is provided with a pedestal used for placing an electric energy meter to be detected, and the pedestal is provided with a positioning assembly; the feeding line, the detection assembly and the qualified product discharging line are arranged on the periphery of the four-station rotary table and used for feeding, detecting and discharging correspondingly. According to the utility model, the electric energy meter detection steps are decomposed, the time of single detection action is reduced, and the positioning assembly and the carrying module are used for replacing manual feeding and discharging actions, so that the detection efficiency is greatly improved, meanwhile, the time for waiting for discharging after detection is reduced, the working efficiency is further improved, and the large-batch detection requirement is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection tooling, in particular to a single-board detection tooling for an Internet of Things electric energy meter. Background Art

[0002] To ensure the accuracy of the electric energy meter detection, the electric energy meter in use needs to be detected. Most of the existing detection tools are loaded and unloaded manually. The products to be detected need to be locked and unlocked before and after loading and unloading, resulting in reduced detection efficiency. At the same time, after the previous product to be detected is completed, the product needs to be removed from the detection position before the subsequent products to be detected can be loaded and tested, resulting in a long waiting time, which further reduces the detection efficiency. Utility Model Content

[0003] The main purpose of the utility model is to provide a single-board detection tooling for an Internet of Things electric energy meter, aiming to solve the existing technical problems.

[0004] To achieve the above object, the utility model provides a single board detection tooling for an IoT electric energy meter, comprising:

[0005] A testing table, on which a four-station turntable is provided, on which a base for placing the electric energy meter to be tested is provided, and on which a positioning component is provided;

[0006] The loading line, inspection components and qualified product unloading line are arranged around the four-station turntable, and are used for loading, inspection and unloading respectively.

[0007] Furthermore, the positioning assembly includes a positioning block arranged on the base, the positioning blocks are arranged in symmetrical positions in the X direction / Y direction, the positioning blocks in the same direction are connected by a linkage structure, and an unlocking mechanism is provided under the four-station turntable, and the unlocking mechanism drives the linkage structure to unlock and lock the positioning blocks in the same direction.

[0008] Furthermore, the linkage structure includes a guide rod movably embedded in the base, one end of the guide rod is connected to the positioning block, and the other end is axially connected to the rotating rod. The rotating rod is arranged at the bottom of the base through a pin shaft, a torsion spring is sleeved on the pin shaft, and the end of the pin shaft passes through the rotating rod and is connected to the rectangular block.

[0009] Furthermore, the unlocking mechanism comprises a vertical cylinder, a bracket is provided at the top of the vertical cylinder, a rotating cylinder is provided on the bracket, an unlocking block is provided at the top of the rotating cylinder, and a rectangular groove adapted to the rectangular block is provided on the unlocking block.

[0010] Furthermore, it also includes a material storage frame arranged at the feeding end of the loading line, a liftable support plate is provided at the bottom of the material storage frame, and a loading mechanism is provided at the top of the material storage frame.

[0011] Furthermore, the feeding mechanism uses an adsorption / clamping / pushing method to transport the electric energy meter in the storage frame to the feeding line.

[0012] Furthermore, it also includes a reject material discharge line, which is arranged at the periphery of the four-station turntable and is used to transport the electric energy meters that fail the inspection to the outside.

[0013] Furthermore, it also includes a transport module, which is arranged on a four-station turntable and is used to transfer the position of the electric energy meter.

[0014] The beneficial effects of the utility model are embodied in:

[0015] In the utility model, the detection steps of the electric energy meter are decomposed to reduce the time of a single detection action, and the positioning components and handling modules are used to replace the manual loading and unloading actions, thereby greatly improving the detection efficiency. At the same time, the waiting time for unloading after detection is reduced, further improving work efficiency, and meeting the needs of large-scale detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a top view schematic diagram of the detection tooling structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the linkage mechanism and unlocking mechanism structure of the utility model.

[0018] Description of reference numerals:

[0019] 100. Inspection table; 101. Four-station turntable; 102. Base; 103. Positioning block; 104. Guide rod; 105. Rotating rod; 106. Pin; 107. Torsion spring; 108. Rectangular block; 109. Vertical cylinder; 110. Support seat; 111. Rotating cylinder; 112. Unlocking block; 200. Loading line; 300. Inspection component; 400. Qualified product unloading line; 500. Storage frame; 501. Liftable pallet; 502. Loading mechanism; 600. Unqualified product unloading line; 700. Handling module. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0021] See also Figure 1The utility model provides a single-board detection tool for an IoT electric energy meter, comprising:

[0022] A testing table 100 is provided with a four-station turntable 101, the four-station turntable 101 is provided with a base 102 for placing the electric energy meter to be tested, and the base 102 is provided with a positioning component;

[0023] The loading line 200, the inspection assembly 300 and the qualified product unloading line 400 are arranged around the four-station turntable 101 and are used for loading, inspection and unloading respectively.

[0024] This embodiment decomposes the electricity meter detection steps, reduces the time of a single detection action, and replaces the manual loading and unloading actions, thereby greatly improving the detection efficiency. At the same time, it reduces the waiting time for unloading after detection, further improving work efficiency, and meeting large-scale detection needs.

[0025] Specifically, the detection component 300 can adopt existing detection equipment.

[0026] In one embodiment, see Figure 2 The positioning assembly includes a positioning block 103 arranged on the base 102. The positioning blocks 103 are arranged in symmetrical positions in the X direction / Y direction. The same-direction positioning blocks 103 are connected by a linkage structure. An unlocking mechanism is provided under the four-station turntable 101. The unlocking mechanism drives the linkage structure to unlock and lock the same-direction positioning blocks 103.

[0027] This embodiment is configured such that when the electric energy meter is transferred from the loading line 200 to the base 102, the unlocking mechanism drives the linkage structure to drive the positioning block 103 to open. After the electric energy meter is placed on the base 102, the positioning block 103 is driven to lock again, thereby realizing the rapid positioning and unlocking of the electric energy meter.

[0028] The testing platform 100 is provided with a through hole for the unlocking mechanism to operate.

[0029] In one embodiment, see Figure 2 The linkage structure includes a guide rod 104 movably embedded in the base 102, one end of the guide rod 104 is connected to the positioning block 103, and the other end is axially connected to the rotating rod 105. The rotating rod 105 is arranged at the bottom of the base 102 through a pin 106. A torsion spring 107 is sleeved on the pin 106, and the end of the pin 106 passes through the rotating rod 105 and is connected to the rectangular block 108.

[0030] This embodiment is configured such that the rectangular block 108 drives the rotating rod 105 to rotate, which can control the positioning blocks 103 on both sides to move closer and farther away, thereby achieving the locking and unlocking of the base 102, replacing manual work and improving work efficiency.

[0031] Specifically, two ends of the guide rod 104 are rotatably connected to the positioning block 103 and the rotating rod 105 respectively.

[0032] In one embodiment, see Figure 2 The unlocking mechanism includes a vertical cylinder 109 , a bracket 110 is provided at the top of the vertical cylinder 109 , a rotating cylinder 111 is provided on the bracket 110 , an unlocking block 112 is provided at the top of the rotating cylinder 111 , and a rectangular groove adapted to the rectangular block 108 is opened on the unlocking block 112 .

[0033] This embodiment is configured such that the vertical cylinder 109 controls the bracket 110 to rise to the bottom of the base 102, and drives the unlocking block 112 to contact the rectangular block 108 to limit, and then drives the rectangular block 108 to drive the rotating rod 105 to rotate through the rotating cylinder 111, so that the rotating rod 105 gradually rotates to the moving path of the positioning block 103, and then the two ends of the rotating rod 105 drive the positioning block 103 connected by the guide rod 104 to move outward, so that the base 102 is in an unlocked state. At this time, the electric energy meter can be placed on the base 102, and then the rotating rod 105 can be driven to reset after placement. The operation is simple and quick.

[0034] In one embodiment, see Figure 1 , and also includes a storage frame 500 arranged at the feeding end of the loading line 200, a liftable support plate 501 is provided at the bottom of the storage frame 500, and a loading mechanism 502 is provided at the top of the storage frame 500.

[0035] The present embodiment is configured such that, through the setting of the storage frame 500, the staff can place multiple electric energy meters to be tested in the storage frame 500 in advance. Whenever the electric energy meters on the top layer are transferred for loading, the liftable tray 501 moves upward to fill the remaining electric energy meters upward, thereby solving the problem of the staff needing to frequently replenish materials and reducing labor intensity.

[0036] Specifically, the lifting and lowering of the liftable support plate 501 is controlled by a linear motor.

[0037] In one embodiment, the loading mechanism 502 transports the electric energy meter in the storage frame 500 to the loading line 200 by means of adsorption / clamping / pushing.

[0038] This embodiment is configured such that a suction cup and a linear module may be used to transfer the electric energy meter by adsorption; a clamping plate and a linear module may be used to transfer the electric energy meter by clamping; and a push plate and a linear module may be used to transfer the electric energy meter by pushing.

[0039] In one embodiment, see Figure 1 , and also includes a defective product unloading line 600, which is arranged on the periphery of the four-station turntable 101 and is used to transport the electric energy meters that fail the inspection outward.

[0040] This embodiment is configured so that qualified products and unqualified products after inspection can be transported out separately, making it easier for staff to clearly classify and process them, thereby avoiding the problem of erroneous recycling.

[0041] In one embodiment, see Figure 1 , and also includes a transport module 700, which is arranged on the four-station turntable 101 and is used to transfer the electric energy meter.

[0042] This embodiment is configured such that the electric energy meter can be transferred from the loading line 200 to the four-station turntable 101 through the transport module 700, and the tested electric energy meter can be transferred to the qualified product unloading line 400 and the unqualified product unloading line 600 respectively, thereby replacing manual work and improving detection efficiency.

[0043] It should be noted that if the embodiments of the present invention involve directional indications such as up, down, left, right, front, back, etc., then the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.

[0044] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or schemes that satisfy both A and B. In addition, "multiple" refers to more than two. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist.

[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A single board detection tool for IoT electric energy meter, characterized in that ,include: A testing table (100) is provided with a four-station turntable (101), the four-station turntable (101) is provided with a base (102) for placing the electric energy meter to be tested, and the base (102) is provided with a positioning component; The loading line (200), the detection assembly (300) and the qualified product unloading line (400) are arranged around the four-station turntable (101) and are used for loading, detection and unloading respectively.

2. A single board detection tool for an IoT electric energy meter as claimed in claim 1, characterized in that: The positioning assembly comprises positioning blocks (103) arranged on a base (102); the positioning blocks (103) are arranged at symmetrical positions in the X direction and the Y direction; the positioning blocks (103) in the same direction are connected via a linkage structure; an unlocking mechanism is arranged below the four-station turntable (101); the unlocking mechanism drives the linkage structure to unlock and lock the positioning blocks (103) in the same direction.

3. A single board detection tool for an IoT electric energy meter as claimed in claim 2, characterized in that: The linkage structure comprises a guide rod (104) movably embedded on the base (102); one end of the guide rod (104) is connected to the positioning block (103), and the other end is axially connected to the rotating rod (105); the rotating rod (105) is arranged at the bottom of the base (102) through a pin shaft (106); a torsion spring (107) is sleeved on the pin shaft (106), and the end of the pin shaft (106) passes through the rotating rod (105) and is connected to the rectangular block (108).

4. A single board detection tool for an IoT electric energy meter as claimed in claim 3, characterized in that: The unlocking mechanism comprises a vertical cylinder (109), a support seat (110) is provided at the top of the vertical cylinder (109), a rotating cylinder (111) is provided on the support seat (110), an unlocking block (112) is provided at the top of the rotating cylinder (111), and a rectangular groove adapted to the rectangular block (108) is provided on the unlocking block (112).

5. The single-board detection tooling for IoT electric energy meter according to claim 1, characterized in that: It also comprises a material storage frame (500) arranged at the feeding end of the loading line (200), a liftable support plate (501) being arranged at the bottom of the material storage frame (500), and a loading mechanism (502) being arranged at the top of the material storage frame (500).

6. A single board detection tool for an IoT electric energy meter as claimed in claim 5, characterized in that: The feeding mechanism (502) transports the electric energy meter in the storage frame (500) to the feeding line (200) by means of adsorption / clamping / pushing.

7. The single-board detection tool for an IoT electric energy meter according to claim 1, characterized in that: It also includes a reject material discharge line (600), which is arranged outside the four-station turntable (101) and is used to transport the electric energy meters that have failed the test to the outside.

8. The single-board detection tool for an IoT electric energy meter according to claim 1, characterized in that: It also includes a transport module (700) which is arranged on the four-station turntable (101) and is used to transfer the electric energy meter.

Citation Information

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