A flat cable and power system

By filling oil between the outer sheath of the flat cable and the wire core, the problems of difficulty in peeling, environmental protection and unstable uniformity caused by the existing flat cable conductor stranded structure and sheathed talc processing technology are solved, and convenient peeling and better environmental protection effects are achieved.

CN222734699UActive Publication Date: 2025-04-08JIANGSU ETERN ELECTRIC CO LTD
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Patent Information

Application Number
CN202420233901.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-04-08
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The conductors of existing flat cables mostly adopt a twisted structure, and in order to facilitate peeling and processing, the sheath is mostly processed with talc powder, which leads to not easy peeling during insulation processing. Excessive powder of the sheath can easily cause environmental protection problems and unstable peeling uniformity.

Method used

The structure design is to fill oil between the outer sheath and the wire core. The fill oil between the wire core and the outer sheath plays a lubricating role, avoiding the adhesion between the wire core and the outer sheath, making it easier for the outer sheath to open the skin; at the same time, after the outer sheath is opened, the exposed fill oil will evaporate after a period of time, which has a better environmental protection effect than the use of talc powder.

Benefits of technology

It realizes convenient peeling of the wire core and outer sheath, improves the length of the peeling, and facilitates customers to better process cables. At the same time, it has better environmental protection than the use of talc powder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a flat cable and an electric power system. The cable includes an outer sheath and a core. A plurality of cores are provided. The plurality of cores are arranged side by side in the outer sheath and extend along the length direction of the outer sheath. At the same time, filling oil is provided between the core and the outer sheath. In the flat cable of the utility model, the filling oil between the core and the outer sheath can play a lubricating role, can avoid the adhesion of the core and the outer sheath, and facilitate the peeling of the outer sheath. At the same time, after the peeling of the outer sheath, the exposed filling oil will evaporate after a period of time, which has a better environmental protection effect compared with the use of talcum powder.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a flat cable and a power system. Background Art

[0002] The cable looks like a rope and is usually made up of multiple groups of twisted wires. Each group of wires is insulated from each other and often twisted around a central structure and covered with a highly insulating covering.

[0003] Cables usually include round cables and flat cables. Compared with round cables, flat cables have a more special structure. When the number of core wires is exactly the same, the bending amplitude of flat cables is larger, which can avoid breakage due to frequent bending. In addition, due to the advantage of small wiring space, flat cables are widely used in civilian electrical appliances such as telephones and tape recorders, computers and instruments.

[0004] Currently, the conductors of flat cables on the market mostly adopt a twisted structure, and their sheaths are often extruded with talcum powder to facilitate peeling and processing. This method not only makes it difficult to peel the insulation during processing, but also the over-powdering of the sheath can easily cause environmental problems and unstable peeling uniformity. Utility Model Content

[0005] To this end, the technical problem to be solved by the utility model is to overcome the problem that the conductor of the flat cable in the prior art mostly adopts a twisted structure, and its sheath is mostly processed by talcum powder when it is extruded to facilitate peeling and processing. This method not only makes it difficult to peel the insulation during processing, but also the over-powdering of the sheath easily causes environmental problems and the problem of unstable peeling uniformity.

[0006] In order to solve the above technical problems, the utility model provides a flat cable, comprising:

[0007] Outer sheath;

[0008] The wire core is provided with a plurality of wire cores, and the plurality of wire cores are arranged side by side in the outer sheath and extend along the length direction of the outer sheath, and filling oil is arranged between the wire core and the outer sheath.

[0009] In one embodiment of the utility model, the cross-section of the outer sheath is flat, a plurality of the wire cores are arranged side by side along the width direction of the outer sheath, and adjacent wire cores are in close contact with each other and have a gap with the outer sheath, and the filling oil is arranged in the gap.

[0010] In an embodiment of the present invention, a plurality of grooves extending along the length direction of the outer sheath are symmetrically arranged on two side surfaces in the thickness direction of the outer sheath, and the plurality of grooves respectively correspond to positions where two adjacent wire cores contact each other.

[0011] In one embodiment of the present invention, the cross section of the outer sheath is in the shape of an oblong hole, and two side surfaces of the outer sheath in the thickness direction are in a wavy shape to form a plurality of the grooves.

[0012] In one embodiment of the present invention, the wire cores each include a conductor, the conductor is coated with an insulating layer, and the filling oil is filled between the insulating layer and the outer sheath.

[0013] In one embodiment of the present invention, the conductor comprises a plurality of copper wires arranged in parallel, and the plurality of copper wires are in close contact with each other to form the cylindrical conductor.

[0014] In an embodiment of the present invention, the insulating layer is made of polyvinyl chloride.

[0015] In one embodiment of the utility model, the insulating layer is covered with an inner protective layer.

[0016] In an embodiment of the present invention, the outer sheath is made of modified polyvinyl chloride easy-to-tear material.

[0017] An electric power system comprises the flat cable as described in any one of the above.

[0018] The above technical solution of the utility model has the following advantages compared with the prior art:

[0019] The utility model discloses a flat cable and a power system, including an outer sheath and a core, wherein a plurality of cores are arranged side by side in the outer sheath and extend along the length direction of the outer sheath, and a filling oil is arranged between the core and the outer sheath. The filling oil between the core and the outer sheath of the flat cable of the utility model can play a lubricating role, can avoid the core and the outer sheath from adhering, and facilitates the peeling of the outer sheath; at the same time, after the outer sheath peels, the exposed filling oil will evaporate after a period of time, which has a better environmental protection effect than using talcum powder. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model in combination with the accompanying drawings, wherein

[0021] Figure 1 This is a schematic diagram of the overall structure of the flat cable in the preferred embodiment of the utility model;

[0022] Figure 2 This is a schematic structural diagram of an outer sheath of a flat cable according to a preferred embodiment of the utility model;

[0023] Figure 3 It is a schematic structural diagram of a core of a flat cable according to a preferred embodiment of the utility model.

[0024] Explanation of the reference numerals in the specification: 1. outer sheath; 2. core; 21. conductor; 22. insulation layer; 3. filling oil. DETAILED DESCRIPTION

[0025] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0026] Embodiment 1

[0027] Reference Figure 1 , Figure 2 and Figure 3 As shown, a flat cable of the utility model comprises:

[0028] Outer sheath 1;

[0029] The wire core 2 is provided with a plurality of wire cores 2 , and the plurality of wire cores 2 are arranged side by side in the outer sheath 1 and extend along the length direction of the outer sheath 1 , and filling oil 3 is provided between the wire core 2 and the outer sheath 1 .

[0030] The flat cable of the utility model has a filling oil 3 between the wire core 2 and the outer sheath 1 which can play a lubricating role, thereby preventing the wire core 2 from adhering to the outer sheath 1 and facilitating the peeling of the outer sheath 1. At the same time, after the outer sheath 1 is peeled, the exposed filling oil 3 will evaporate after a period of time, which has better environmental protection effect and performance than using talcum powder.

[0031] Furthermore, the cross section of the outer sheath 1 is flat, and the plurality of wire cores 2 are arranged side by side along the width direction of the outer sheath 1, and the adjacent wire cores 2 are in close contact with each other and have a gap with the outer sheath 1, and the gap is provided with filling oil 3. Specifically, a structural form of the flat cable is provided, wherein three wire cores 2 are provided, and the conductors 21 of the wire cores 2 are composed of 7 bare copper monofilaments with a diameter of 0.67 mm, and the cross-sectional area of ​​the conductor 21 is 2.5 mm 2 The insulating layer 22 is an environmentally friendly polyvinyl chloride extruded insulating layer, and the thickness of the insulating layer 22 is 0.7 mm; the filling oil 3 is environmentally friendly oil; the outer sheath 1 is a modified polyvinyl chloride easy-to-tear extruded outer sheath, and its thickness is 1.0 mm.

[0032] The conductor 21 of the conventional cable is twisted, which has good softness, but the peeling length can generally only reach 10cm-20cm. The conductor 21 of the utility model adopts a structure in which single wires are placed in parallel and straight, so that the peeling length of the cable can reach about 50cm, which is convenient for customers to better process the cable.

[0033] Furthermore, a plurality of grooves extending along the length direction of the outer sheath 1 are symmetrically arranged on two side surfaces in the thickness direction of the outer sheath 1, and the plurality of grooves respectively correspond to the positions where two adjacent cores 2 contact each other, and the grooves can facilitate the opening and stripping of the cable.

[0034] Furthermore, the cross section of the outer sheath 1 is in the shape of an oblong hole, and the two sides of the outer sheath 1 in the thickness direction are wavy to form multiple grooves. The cable is flat as a whole, and has multiple symmetrical arc parts on the outer surface of the cable, which can improve the compression resistance of the entire cable to a certain extent.

[0035] Furthermore, each wire core 2 includes a conductor 21 , the conductor 21 is coated with an insulating layer 22 , and the filling oil 3 is filled between the insulating layer 22 and the outer sheath 1 .

[0036] Furthermore, the conductor 21 includes a plurality of parallel copper wires, which are closely contacted to form a cylindrical conductor 21. The conductor 21 is made of a plurality of oxygen-free bare soft copper wires, and the single wire meets the requirements of GB / T3956 standard CALSS2 class conductor. The plurality of parallel copper wires can meet the requirements of the customer for the peeling length under the premise of ensuring that the resistance of the conductor 21 is qualified.

[0037] Furthermore, the insulating layer 22 is made of polyvinyl chloride. The insulating layer 22 is made of polyvinyl chloride environmentally friendly material with appropriate hardness, which can meet the requirements of peeling and bending performance.

[0038] Furthermore, the insulating layer 22 is coated with an inner protective layer.

[0039] Furthermore, the outer sheath 1 is made of modified polyvinyl chloride easy-to-tear material. It is conceivable that the outer sheath 1 is made of easy-to-tear material, and with a special vacuum device, it can ensure that the appearance of the wire meets the ideal requirements of the customer, and it is also convenient for stripping the cable.

[0040] Embodiment 2

[0041] The utility model also discloses an electric power system, comprising the flat cable of the first embodiment. The flat cable of the utility model can be applied to various electric equipment and electric power systems.

[0042] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A flat cable, characterized in that: include, Outer sheath; The wire core is provided with a plurality of wire cores, and the plurality of wire cores are arranged side by side in the outer sheath and extend along the length direction of the outer sheath, and filling oil is arranged between the wire core and the outer sheath.

2. The flat cable according to claim 1, characterized in that: The cross section of the outer sheath is flat, and the plurality of wire cores are arranged side by side along the width direction of the outer sheath. Adjacent wire cores are in close contact with each other and there is a gap between them and the outer sheath, and the filling oil is arranged in the gap.

3. The flat cable according to claim 2, characterized in that: A plurality of grooves extending along the length direction of the outer sheath are symmetrically arranged on two side surfaces in the thickness direction of the outer sheath, and the plurality of grooves respectively correspond to positions where two adjacent wire cores contact each other.

4. The flat cable according to claim 3, characterized in that: The cross section of the outer sheath is in the shape of an oblong hole, and two side surfaces of the outer sheath in the thickness direction are in a wave shape to form a plurality of the grooves.

5. The flat cable according to claim 1, characterized in that: The wire cores all include a conductor, the conductor is covered with an insulating layer, and the filling oil is filled between the insulating layer and the outer sheath.

6. The flat cable according to claim 5, characterized in that: The conductor comprises a plurality of copper wires arranged in parallel, and the plurality of copper wires are in close contact with each other to form the cylindrical conductor.

7. The flat cable according to claim 6, characterized in that: The insulating layer is made of polyvinyl chloride.

8. The flat cable according to claim 6, characterized in that: The insulating layer is covered with an inner protective layer.

9. The flat cable according to claim 1, characterized in that: The outer sheath is made of modified polyvinyl chloride easy-to-tear material.

10. A power system, characterized in that: Comprising the flat cable as described in any one of claims 1 to 9.