Flame retardant rubber flexible cable for mining charging pile

By using multi-layer structure of the mining charging pile flame-retardant rubber soft cable in the charging pile cable, the problem of high temperature and external electromagnetic wave interference caused by the resistance of the cable is solved, and the safety of power transmission and the reliability of automatic power outage are achieved.

CN222734703UActive Publication Date: 2025-04-08上海上力特种电缆有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421257948.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-04-08
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

Existing charging pile cables are prone to high temperatures due to resistance when used, and due to external electromagnetic wave interference, the temperature measuring unit may not be able to automatically cut off power, resulting in safety hazards.

Method used

The fire-retardant rubber soft cables for mining charging piles are used, including multi-layer tin-plated conductors, ethylene-propylene rubber insulating layer, shielding braided layer, fluoroplastic layer and flame retardant layer. Through these layers of design, the safety of power transmission and the shielding of external interference are achieved.

Benefits of technology

It effectively reduces power leakage and external electromagnetic wave interference, ensures the safety of the cable under high temperature conditions, and avoids automatic power failure caused by electromagnetic wave interference.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222734703U_ABST
    Figure CN222734703U_ABST
Patent Text Reader

Abstract

The utility model discloses a flame retardant rubber soft cable for a mining charging pile, which relates to the technical field of cables and comprises a first tinned conductor. An EPDM rubber insulation layer is arranged on the outer side of the first tinned conductor. Multiple first tinned conductors and EPDM rubber insulation layers are arranged, and shielding braided layers are fixedly connected to the outer sides of the multiple EPDM rubber insulation layers. Most cables are improved, which are usually achieved by adding a temperature measuring unit to the cable. However, the cables are easily interfered by external electromagnetic waves during use, resulting in the problem that the power may not be automatically cut off even if the temperature measurement is overheated. In the utility model, the shielding braided layer can connect and fix the first tinned conductor through the EPDM rubber insulation layer, and the first tinned conductor is mainly used for the transmission of electric power. The EPDM rubber insulation layer plays a role of blocking and insulating, reducing the leakage of electric power, and the shielding braided layer can mainly play a role of shielding and a certain shielding, reducing the interference of external electromagnetic waves.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of cables, in particular to a flame-retardant rubber soft cable for a mining charging pile. Background Art

[0002] Charging pile cable usually refers to the cable used to connect the charging pile and the power system. It plays a key role in transmitting electrical energy during the charging process of electric vehicles. The charging pile cable is responsible for transmitting electrical energy from the charging pile to the battery of the electric vehicle to realize the charging of the electric vehicle.

[0003] In the prior art, when the cable used in the charging pile is charging, the cable itself will generate heat due to the resistance of the line, and because most of the existing charging piles use fast charging, the current inside the cable is large and the voltage is high, which causes the cable to easily generate high temperature during use. In order to reduce the occurrence of accidents, most of the existing cables are usually equipped with temperature measuring units on the cables, but they are easily interfered by external electromagnetic waves during use, resulting in the temperature measurement not being automatically powered off even if overheating occurs. Therefore, a flame-retardant rubber soft cable for mining charging piles is now proposed. Utility Model Content

[0004] In order to improve most cables, a temperature measuring unit is usually installed on the cable, but it is easily interfered by external electromagnetic waves during use, resulting in the problem that the power may not be automatically cut off even if the temperature is overheated. The utility model provides a flame-retardant rubber soft cable for mining charging piles.

[0005] The utility model provides a flame-retardant rubber soft cable for a mining charging pile, which adopts the following technical scheme:

[0006] A flame-retardant rubber flexible cable for a mining charging pile comprises a first tinned conductor, an EPDM rubber insulation layer is arranged on the outside of the first tinned conductor, a plurality of the first tinned conductor and the EPDM rubber insulation layer are arranged, and a shielding braided layer is fixedly connected to the outside of the plurality of EPDM rubber insulation layers, a second tinned conductor is arranged on the outside of the first tinned conductor, a third tinned conductor is arranged on the outside of the second tinned conductor, and a plurality of the second tinned conductors are arranged, and the plurality of second tinned conductors are arranged inside the third tinned conductor, a rubber sleeve is arranged on the outside of the third tinned conductor, and the first tinned conductor is arranged on the inside of the rubber sleeve.

[0007] By adopting the above technical solution, the third tin-plated conductor can connect and limit the second tin-plated conductor, and the third tin-plated conductor and the second tin-plated conductor can assist in the transmission of electric power. The third tin-plated conductor can connect and limit the second tin-plated conductor, and the third tin-plated conductor and the second tin-plated conductor can assist in the transmission of electric power.

[0008] Optionally, a first fluoroplastic layer is disposed on the inner side of the third tinned conductor, and a plurality of first fluoroplastic layers are disposed, and the first fluoroplastic layer is disposed on the outer side of the second tinned conductor.

[0009] By adopting the above technical solution, the first fluoroplastic layer can play a certain insulating role on the outer side of the second tin-plated conductor, thereby reducing the leakage of the second tin-plated conductor when transmitting electricity.

[0010] Optionally, a second fluoroplastic layer is fixedly connected to the outer side of the third tinned conductor, and the second fluoroplastic layer is used to protect the third tinned conductor.

[0011] By adopting the above technical solution, the second fluoroplastic layer has a similar function to the first fluoroplastic layer, can provide better insulation for the outside of the first fluoroplastic layer, and can increase the limiting effect of the first fluoroplastic layer on the plurality of second tinned conductors.

[0012] Optionally, a semi-conductive adhesive is disposed on the inner side of the rubber sleeve, and the semi-conductive adhesive is disposed on the outer sides of the second fluoroplastic layer and the shielding braided layer.

[0013] By adopting the above technical solution, the semi-conductive adhesive is mainly used to limit and bond the second fluoroplastic layer and the shielding braided layer, so that the second fluoroplastic layer and the shielding braided layer can be sufficiently stable and not prone to shaking when used on the inner side of the rubber sleeve.

[0014] Optionally, a protective sleeve is provided on the outer side of the rubber sleeve, and the thickness of the protective sleeve is greater than the thickness of the rubber sleeve.

[0015] By adopting the above technical solution, the sheath can better play the role of protecting and shielding the rubber sleeve, and by having its own thickness greater than the thickness of the rubber sleeve, it can protect the rubber sleeve and the first tinned conductor, the second tinned conductor and the third tinned conductor inside the rubber sleeve.

[0016] Optionally, a flame retardant layer is fixedly connected to the outer side of the rubber sleeve, and the flame retardant layer is arranged on the inner side of the sheath.

[0017] By adopting the above technical solution, the flame retardant layer mainly plays a flame retardant role, thereby reducing the possibility of the rubber sleeve being burned due to excessive temperature when the first tinned conductor, the second tinned conductor and the third tinned conductor are in use.

[0018] Optionally, a hollow cortex is fixedly connected to the outer side of the flame retardant layer, the hollow cortex is arranged in a cavity, both ends of the hollow cortex are sealed, and the hollow cortex is fixedly connected to the inner side of the sheath.

[0019] By adopting the above technical solution, inert gas can be added to the inside of the hollow cortex. When the rubber sleeve is burning, if the hollow cortex is damaged due to high temperature and burning, the inert gas inside the hollow cortex will flow into the inside of the rubber sleeve, thereby reducing the burning of the flame and reducing the possibility of some accidents.

[0020] Optionally, a rubber protrusion is fixedly connected to the outer side of the sheath, and a plurality of the rubber protrusions are provided, and the rubber protrusions are used to protect the sheath.

[0021] By adopting the above technical solution, the rubber protrusion can not only increase the friction between people's hands and the sheath, but also reduce the situation where people's hands slip when holding the sheath.

[0022] In summary, the utility model has the following beneficial effects:

[0023] 1. In the utility model, the shielding braided layer can connect and fix the first tinned conductor through the EPDM rubber insulation layer, and the first tinned conductor is mainly used for power transmission. The EPDM rubber insulation layer plays a role of blocking and insulating to reduce power leakage. The shielding braided layer can mainly play a role of shielding and a certain shielding to reduce the interference of external electromagnetic waves.

[0024] 2. Inert gas can be added to the interior of the hollow cortex of the utility model. When the rubber sleeve is burning, if the hollow cortex is damaged due to high temperature and burning, the inert gas inside the hollow cortex will flow into the interior of the rubber sleeve, thereby reducing the burning of the flame and reducing the possibility of some accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional schematic diagram of the flame-retardant rubber flexible cable for mining charging piles of the utility model;

[0026] Figure 2 It is a schematic diagram of the cross-sectional structure of the flame-retardant rubber flexible cable for a mining charging pile of the utility model;

[0027] Figure 3 This is the flame retardant rubber soft cable for mining charging piles. Figure 2 A schematic diagram of the enlarged structure at center A;

[0028] Figure 4 This is the flame retardant rubber soft cable for mining charging piles. Figure 2 Schematic diagram of the enlarged structure at B in the middle.

[0029] Description of reference numerals:

[0030] 1. First tinned conductor; 2. EPDM rubber insulation layer; 3. Shielding braided layer; 4. Second tinned conductor; 5. Third tinned conductor; 6. Rubber sleeve; 7. First fluoroplastic layer; 8. Second fluoroplastic layer; 9. Semi-conductive glue; 10. Flame retardant layer; 11. Hollow cortex; 12. Sheath; 13. Rubber bump. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-4 This application is described in further detail.

[0032] Please refer to Figure 1-4 The flame-retardant rubber flexible cable for mining charging piles comprises a first tinned conductor 1, an EPDM rubber insulation layer 2 is arranged on the outside of the first tinned conductor 1, a plurality of the first tinned conductor 1 and the EPDM rubber insulation layer 2 are arranged, and a shielding braided layer 3 is fixedly connected to the outside of the plurality of EPDM rubber insulation layers 2, and the shielding braided layer 3 can connect and fix the first tinned conductor 1 through the EPDM rubber insulation layer 2, and the first tinned conductor 1 is mainly used for power transmission, the EPDM rubber insulation layer 2 plays a role of blocking and insulating, reducing power leakage, and the shielding braided layer 3 can mainly play a role of shielding and a certain shielding, reducing the interference of external electromagnetic waves, and a second tinned conductor 1 is arranged on the outside of the first tinned conductor 1. Tin conductor 4, a third tinned conductor 5 is arranged on the outside of the second tinned conductor 4, and the second tinned conductor 4 is provided with multiple, and the multiple second tinned conductors 4 are arranged inside the third tinned conductor 5, the third tinned conductor 5 can connect and limit the second tinned conductor 4, and the third tinned conductor 5 and the second tinned conductor 4 can play an auxiliary transmission role of electricity, a rubber sleeve 6 is arranged on the outside of the third tinned conductor 5, and the first tinned conductor 1 is arranged on the inside of the rubber sleeve 6, and the rubber sleeve 6 can limit and reel the first tinned conductor 1, the third tinned conductor 5 and the second tinned conductor 4, so that the first tinned conductor 1, the second tinned conductor 4 and the third tinned conductor 5 can be used smoothly.

[0033] Reference Figure 1 and Figure 2 A first fluoroplastic layer 7 is provided on the inner side of the third tinned conductor 5, and a plurality of first fluoroplastic layers 7 are provided. The first fluoroplastic layer 7 is provided on the outer side of the second tinned conductor 4. More specifically, the first fluoroplastic layer 7 can play a certain insulating role on the outer side of the second tinned conductor 4, thereby reducing the leakage of the second tinned conductor 4 when transmitting electricity. At the same time, the first fluoroplastic layer 7 has good high temperature resistance and is not easy to burn when the temperature of the second tinned conductor 4 is high.

[0034] Reference Figure 2 and Figure 3A second fluoroplastic layer 8 is fixedly connected to the outer side of the third tinned conductor 5. The second fluoroplastic layer 8 is used to protect the third tinned conductor 5. More specifically, the second fluoroplastic layer 8 has a similar function to the first fluoroplastic layer 7, and can provide better insulation for the outer side of the first fluoroplastic layer 7, and can increase the limiting effect of the first fluoroplastic layer 7 on the multiple second tinned conductors 4.

[0035] Reference Figure 2 and Figure 3 A semi-conductive adhesive 9 is arranged on the inner side of the rubber sleeve 6, and the semi-conductive adhesive 9 is arranged on the outer side of the second fluoroplastic layer 8 and the shielding braided layer 3. More specifically, the semi-conductive adhesive 9 is mainly used for limiting and bonding the second fluoroplastic layer 8 and the shielding braided layer 3, so that the second fluoroplastic layer 8 and the shielding braided layer 3 can be sufficiently stable when used on the inner side of the rubber sleeve 6, and are not prone to shaking.

[0036] Reference Figure 2 and Figure 3 A sheath 12 is provided on the outside of the rubber sheath 6, and the thickness of the sheath 12 is greater than the thickness of the rubber sheath 6. More specifically, the sheath 12 can better protect and shield the rubber sheath 6, and by having its own thickness greater than the thickness of the rubber sheath 6, it can protect the rubber sheath 6 and the first tinned conductor 1, the second tinned conductor 4 and the third tinned conductor 5 inside the rubber sheath 6.

[0037] Reference Figure 2 and Figure 3 The outer side of the rubber sleeve 6 is fixedly connected with a flame retardant layer 10, and the flame retardant layer 10 is arranged on the inner side of the sheath 12. More specifically, the rubber sleeve 6 can play a role in installing and fixing the flame retardant layer 10, and the flame retardant layer 10 mainly plays a flame retardant role, thereby reducing the possibility of the rubber sleeve 6 burning due to excessive temperature when the first tinned conductor 1, the second tinned conductor 4 and the third tinned conductor 5 are in use.

[0038] Reference Figure 2 and Figure 3 A hollow cortex 11 is fixedly connected to the outside of the flame retardant layer 10. The hollow cortex 11 is arranged in a cavity. Both ends of the hollow cortex 11 are sealed. The hollow cortex 11 is fixedly connected to the inner side of the sheath 12. More specifically, an inert gas can be added to the inside of the hollow cortex 11. When the rubber sleeve 6 is burning, if the hollow cortex 11 is damaged due to high temperature and burning, the inert gas inside the hollow cortex 11 will flow into the inside of the rubber sleeve 6, thereby reducing the burning of the flame and reducing the possibility of some accidents.

[0039] Reference Figure 2 and Figure 3A rubber protrusion 13 is fixedly connected to the outer side of the sheath 12, and a plurality of rubber protrusions 13 are provided. The rubber protrusion 13 is used to protect the sheath 12. More specifically, the rubber protrusion 13 can not only increase the friction between people's hands and the sheath 12, reducing the situation where people's hands slip when holding the sheath 12, but also can reduce the impact force on the sheath 12 when it is collided, thereby effectively playing a certain protective role for the sheath 12.

[0040] The implementation principle of the utility model is as follows: when the device is in use, the first tinned conductor 1, the second tinned conductor 4 and the third tinned conductor 5 are mainly used for the transmission of electric power, and the ethylene propylene rubber insulation layer 2 can insulate the outer side of the first tinned conductor 1, the first fluoroplastic layer 7 can protect and shield the second tinned conductor 4, and the second fluoroplastic layer 8 can protect and insulate the third tinned conductor 5. At the same time, the setting of the shielding braided layer 3 can reduce the interference of external electromagnetic waves, and the semi-conductive glue 9 can limit and connect the first tinned conductor 1 and the third tinned conductor 5, thereby reducing the possibility of the first tinned conductor 1 and the third tinned conductor 5 shaking during use. The rubber protrusion 13 can also protect and buffer the sheath 12 and the rubber sleeve 6. At this point, most cables can be solved. Usually, a temperature measuring unit is installed on the cable, but it is easily interfered by external electromagnetic waves during use, resulting in the problem that the power may not be automatically cut off even if the temperature measurement is overheated.

[0041] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A flame-retardant rubber flexible cable for a mining charging pile, comprising a first tinned conductor (1), characterized in that: An EPDM rubber insulation layer (2) is arranged on the outside of the first tinned conductor (1), a plurality of the first tinned conductor (1) and the EPDM rubber insulation layer (2) are provided, and a shielding braided layer (3) is fixedly connected to the outside of the plurality of EPDM rubber insulation layers (2), a second tinned conductor (4) is arranged on the outside of the first tinned conductor (1), a third tinned conductor (5) is arranged on the outside of the second tinned conductor (4), and a plurality of the second tinned conductor (4) are provided, and the plurality of the second tinned conductors (4) are arranged inside the third tinned conductor (5), a rubber sleeve (6) is arranged on the outside of the third tinned conductor (5), and the first tinned conductor (1) is arranged on the inside of the rubber sleeve (6).

2. The flame-retardant rubber flexible cable for mining charging pile according to claim 1 is characterized in that: A first fluoroplastic layer (7) is provided on the inner side of the third tinned conductor (5), and a plurality of first fluoroplastic layers (7) are provided, and the first fluoroplastic layer (7) is provided on the outer side of the second tinned conductor (4).

3. The flame-retardant rubber flexible cable for mining charging pile according to claim 1 is characterized in that: A second fluoroplastic layer (8) is fixedly connected to the outer side of the third tinned conductor (5), and the second fluoroplastic layer (8) is used to protect the third tinned conductor (5).

4. The flame-retardant rubber flexible cable for mining charging pile according to claim 3 is characterized in that: A semi-conductive adhesive (9) is arranged on the inner side of the rubber sleeve (6), and the semi-conductive adhesive (9) is arranged on the outer sides of the second fluoroplastic layer (8) and the shielding braided layer (3).

5. The flame-retardant rubber flexible cable for mining charging pile according to claim 1 is characterized in that: A protective sleeve (12) is provided on the outer side of the rubber sleeve (6), and the thickness of the protective sleeve (12) is greater than the thickness of the rubber sleeve (6).

6. The flame-retardant rubber flexible cable for mining charging pile according to claim 5 is characterized in that: A flame retardant layer (10) is fixedly connected to the outer side of the rubber sleeve (6), and the flame retardant layer (10) is arranged on the inner side of the protective sleeve (12).

7. The flame-retardant rubber flexible cable for mining charging pile according to claim 6 is characterized by: The outer side of the flame retardant layer (10) is fixedly connected to a hollow cortex (11); the hollow cortex (11) is arranged in a cavity; both ends of the hollow cortex (11) are sealed; and the hollow cortex (11) is fixedly connected to the inner side of the sheath (12).

8. The flame-retardant rubber flexible cable for mining charging pile according to claim 7 is characterized in that: A rubber bulge (13) is fixedly connected to the outer side of the protective sleeve (12), and a plurality of the rubber bulges (13) are provided. The rubber bulges (13) are used to protect the protective sleeve (12).