A wear-resistant device for wiring harness
By designing a wear-resistant device for wire harness including protective sleeves and inner pads, the problem of wear of the insulating layer caused by friction in the automotive wire harness is solved, and the service life of the wire harness is extended and the clamping is firmly achieved.
Patent Information
- Application Number
- CN202421463345.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-25
AI Technical Summary
During the driving process, existing automobile wiring harnesses wear the insulation layer due to friction, resulting in abnormal signal or current transmission and short service life.
A wear-resistant device for wire harness is designed, including a first protective sleeve and a second protective sleeve. A curved wire hole is formed through a detachable connection. The inner wall is provided with a first inner pad and a second inner pad. The convex hull of the first inner pad increases friction. The elastic part of the second inner pad makes the wire harness tightly and connects stably.
By protecting the wiring harness, it extends its service life, prevents the wiring harness from moving left and right during driving, reduces friction, and realizes the advantages of long service life and firm clamping of the product.
Smart Images

Figure CN222735739U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire harnesses, in particular to a wear-resistant device for wire harnesses. Background Art
[0002] The wiring harness provides the overall service equipment for a certain load source group, such as relay lines, switching devices, control systems, etc. With the development of science and technology, many electrical equipment, such as engines, generators, various sensors, air-conditioning equipment, etc., require wiring harnesses for conduction.
[0003] The existing automobile wiring harnesses are usually fixed together by cable ties. During the driving process of the car, the up and down bumps of the car cause the wiring harness to rub against the wall, especially at the bends of the wiring harness, where the friction is more serious. The wiring harness is in friction for a long time, which will cause the insulation layer of the wiring harness to wear, causing the wiring harness inside the wiring harness to be exposed, resulting in the wiring harness being unable to transmit signals or current normally. Therefore, the applicant has made a useful design and found a solution to the above problem. The technical solution to be introduced below is produced in this context. Summary of the invention
[0004] The purpose of the utility model is to overcome the shortcomings of the above-mentioned traditional wiring harness design and provide a product with long service life and reliable clamping.
[0005] To solve the above problems, the utility model adopts the following technical solutions.
[0006] A wear-resistant device for a wire harness comprises a first protective sleeve and a second protective sleeve, wherein the first protective sleeve is detachably connected and fixed to the second protective sleeve to form a curved wire hole through which the wire harness can be inserted, and the inner walls of the wire hole are respectively provided with a first inner pad and a second inner pad, wherein the inner wall of the first inner pad is provided with a plurality of equally spaced convex humps which abut against the surface of the wire harness to increase friction with the wire harness; the inner wall of the second inner pad is provided with a plurality of equally spaced elastic portions extending in the axial direction of the second inner pad and acting on the wire harness to make the wire harness tightly attached to the first inner pad to ensure a stable connection between the wire harness and the wire hole.
[0007] Preferably, fixing blocks are provided at both ends of the first protective sleeve and the second protective sleeve, mounting holes are provided at the upper and lower parts of the fixing blocks, and a countersunk hole is provided at one end of the mounting hole and is close to the outer wall of the first protective sleeve and the second protective sleeve.
[0008] Preferably, elastic arms are provided at upper and lower positions of both ends of the first protective sleeve, and the elastic arms are provided with buckle blocks.
[0009] Preferably, extension blocks are provided on both sides of the second protective sleeve, and through holes are provided at the upper and lower parts of both sides of the extension block for the elastic arms and the buckle blocks to pass through.
[0010] Preferably, the first inner pad and the second inner pad are arranged between the fixing blocks and are respectively attached to the inner walls of the first protective sleeve and the second protective sleeve.
[0011] Preferably, the detachable device is a buckle block and is buckled on the extension block, the shapes of the first protective sleeve and the second protective sleeve are set to be curved, and the cross-sectional shapes of the first protective sleeve and the second protective sleeve are set to be semi-arc.
[0012] Preferably, the first protective sleeve and the second protective sleeve are made of soft material, and the first inner pad and the second inner pad are made of rubber material.
[0013] Beneficial effects:
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model protects the wire harness from damage by using the first protective sleeve and the second protective sleeve, thereby playing a wear-resistant role and further extending the service life of the wire harness; the elastic part acts on the wire harness so that the wire harness is tightly attached to the first inner pad, thereby fixing the wire harness and increasing the friction between the wire harness and the first protective sleeve and the second protective sleeve, preventing the wire harness from shifting left and right on the first protective sleeve and the second protective sleeve during driving of the vehicle, reducing the friction between the wire harness and the first protective sleeve and the second protective sleeve, and making the product have the advantages of long service life and firm clamping. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of a wear-resistant device for a wiring harness according to the utility model;
[0017] Figure 2 The utility model is an explosion-proof device for a wire harness Figure 1 ;
[0018] Figure 3 The utility model is an explosion-proof device for a wire harness Figure 2 ;
[0019] Figure 4 This is a reference schematic diagram of the use state of a wear-resistant device for a wiring harness according to the utility model;
[0020] The corresponding relationship between the illustrations and component names in the figure is as follows:
[0021] Figure numerals: 1. first protective sleeve; 2. second protective sleeve; 3. wire hole; 4. first inner pad; 5. second inner pad; 6. fixing block; 11. elastic arm; 12. buckle block; 21. extension block; 22. through hole; 41. convex bump; 51. elastic part; 61. mounting hole; 62. countersunk hole. DETAILED DESCRIPTION
[0022] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "left" and "right" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0024] In the embodiment of the present invention, "and / or" is only a description of the association relationship of the associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0025] Reference example Figures 1 to 4 A wear-resistant device for a wire harness comprises a first protective sleeve 1 and a second protective sleeve 2. The first protective sleeve 1 is detachably connected and fixed to the second protective sleeve 2 to form a curved wire hole 3 through which the wire harness can be inserted. The inner walls of the wire hole 3 are respectively provided with a first inner pad 4 and a second inner pad 5. The inner wall of the first inner pad 4 is provided with a plurality of equally spaced convex humps 41, which abut against the surface of the wire harness to increase the friction with the wire harness; the inner wall of the second inner pad 5 is provided with a plurality of equally spaced elastic parts 51 extending in the axial direction of the second inner pad 5, and acting on the wire harness, so that the wire harness is closely attached to the first inner pad 4, so as to ensure the stable connection between the wire harness and the wire hole 3;
[0026] It is worth mentioning that fixing blocks 6 are provided at both ends of the first protective sleeve 1 and the second protective sleeve 2, and mounting holes 61 are provided at the upper and lower parts of the fixing blocks 6. A countersunk hole 62 is provided at one end of the mounting hole 61 and is close to the outer wall of the first protective sleeve 1 and the second protective sleeve 2. The fixing block 6 mainly plays the role of fitting the surface of the supporting object and providing a support point for the first protective sleeve 1 and the second protective sleeve 2. While the first protective sleeve 1 and the second protective sleeve 2 raise the wiring harness, they also prevent the wiring harness from rubbing against the side wall of the supporting object, thereby extending the service life of the wiring harness. The fastener passes through the mounting hole 61 to fix the first protective sleeve 1 and the second protective sleeve 2 on the supporting object, and the head of the fastener is set in the countersunk hole 62 to prevent the protruding part from interfering with other wiring.
[0027] It is worth mentioning that elastic arms 11 are provided at the upper and lower ends of the first protective sleeve 1, and the elastic arms 11 are provided with buckle blocks 12. The elastic arms 11 store energy so that the buckle blocks 12 are tightly attached to the extension blocks 21;
[0028] It is worth mentioning that the second protective sleeve 2 is provided with extension blocks 21 on both sides, and through holes 22 for the elastic arms 11 and the buckle blocks 12 to pass through are provided at the upper and lower sides of the extension blocks 21. The extension blocks 21 are used in conjunction with the through holes 22. When the elastic arms 11 and the buckle blocks 12 pass through the through holes 22, the buckle blocks 12 are buckled on the extension blocks 21, which not only plays a role in connecting and fixing the first protective sleeve 1 and the second protective sleeve 2, but also plays a role in limiting the left and right displacement of the second protective sleeve 2.
[0029] It is worth mentioning that the first inner pad 4 and the second inner pad 5 are arranged between the fixing block 6 and respectively fit the inner walls of the first protective sleeve 1 and the second protective sleeve 2. The first protective sleeve 1 and the second protective sleeve 2 respectively provide support points for the first inner pad 4 and the second inner pad 5.
[0030] It is worth mentioning that the detachable type is set as a buckle block 12, and is buckled on the extension block 21. The shapes of the first protective sleeve 1 and the second protective sleeve 2 are set to be curved, and the cross-sectional shapes of the first protective sleeve 1 and the second protective sleeve 2 are set to be semi-arc-shaped. The curved structure not only increases the bending angle of the wire harness, effectively reduces the metal fatigue of the wire harness, but also is closer to the curved part of the supporting object, and the semi-arc shape fits the outer wall of the wire harness more closely;
[0031] It is worth mentioning that the first protective sleeve 1 and the second protective sleeve 2 are made of soft material, and the first inner pad 4 and the second inner pad 5 are made of rubber material. The soft material can be polyurethane or polychloroprene rubber. Both materials have excellent softness, toughness and wear resistance, so that the first protective sleeve 1 and the second protective sleeve 2 can be bent into a bending angle that better fits the supporting object.
[0032] The use principle of the utility model is now described as follows:
[0033] Place the wiring harness on the first protective sleeve 1 so that the wiring harness abuts against the first inner pad 4, take the second protective sleeve 2, align the through hole 22 with the elastic arm 11, and then cover the first protective sleeve 1 and the second protective sleeve 2. After the elastic arm 11 is squeezed by the through hole 22 and shrinks toward the axial direction of the first protective sleeve 1, the buckle block 12 enters the through hole 22. When the buckle block 12 passes through the through hole 22, it is no longer subject to resistance, and the elastic arm 11 releases the elastic force, so that the buckle block 12 is buckled on the extension block 21, so that the first protective sleeve 1 is connected and fixed with the second protective sleeve 2;
[0034] The second inner pad 5 pushes the wire harness to bend, thereby matching the bending shape of the first inner pad 4, and allowing the elastic part 51 to store energy until the wire harness fits on the convex bulge 41 of the first inner pad 4. The elastic part 51 releases elastic force to act on the wire harness, so that the wire harness is pressed tightly against the convex bulge 41, thereby completing the connection between the wire harness and the first protective sleeve 1 and the second protective sleeve 2;
[0035] At this time, the first protective sleeve 1 and the second protective sleeve 2 are fixed to the supporting object by fasteners.
[0036] The above design scheme can enable the product to achieve the advantages of long service life and reliable clamping.
[0037] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.
Claims
1. A wear-resistant device for a wiring harness, characterized in that: The invention comprises a first protective sleeve (1) and a second protective sleeve (2), wherein the first protective sleeve (1) is detachably connected and fixed to the second protective sleeve (2) to form a curved wire hole (3) through which a wire harness can be inserted, and the inner wall of the wire hole (3) is respectively provided with a first inner pad (4) and a second inner pad (5), wherein the inner wall of the first inner pad (4) is provided with a plurality of equally spaced convex humps (41) which abut against the surface of the wire harness to increase the friction with the wire harness; the inner wall of the second inner pad (5) is provided with a plurality of equally spaced elastic parts (51) extending in the axial direction of the second inner pad (5) and acting on the wire harness so that the wire harness is tightly attached to the first inner pad (4) to ensure a stable connection between the wire harness and the wire hole (3).
2. The anti-wear device for a wire harness according to claim 1, characterized in that: Both ends of the first protective sleeve (1) and the second protective sleeve (2) are provided with fixing blocks (6), the fixing blocks (6) are provided with mounting holes (61) at the upper and lower parts, and one end of the mounting hole (61) is provided with a countersunk hole (62) close to the outer wall of the first protective sleeve (1) and the second protective sleeve (2).
3. The anti-wear device for a wire harness according to claim 2, characterized in that: Elastic arms (11) are provided at the upper and lower ends of both ends of the first protective sleeve (1), and the elastic arms (11) are provided with buckle blocks (12).
4. The anti-wear device for a wire harness according to claim 3, characterized in that: Extension blocks (21) are provided on both sides of the second protective sleeve (2), and through holes (22) are provided at the upper and lower positions on both sides of the extension block (21) for the elastic arm (11) and the buckle block (12) to pass through.
5. The anti-wear device for a wire harness according to claim 2, characterized in that: The first inner pad (4) and the second inner pad (5) are arranged between the fixing blocks (6) and are respectively fitted to the inner walls of the first protective sleeve (1) and the second protective sleeve (2).
6. The anti-wear device for a wire harness according to claim 4, characterized in that: The detachable device is a buckle block (12) which is buckled on the extension block (21); the shapes of the first protective sleeve (1) and the second protective sleeve (2) are curved; and the cross-sectional shapes of the first protective sleeve (1) and the second protective sleeve (2) are semi-arc.
7. The anti-wear device for a wire harness according to claim 6, characterized in that: The first protective sleeve (1) and the second protective sleeve (2) are made of soft material, and the first inner pad (4) and the second inner pad (5) are made of rubber material.