Solar module repair assembly line

Abstract

The utility model discloses a solar assembly repair assembly line, which relates to the technical field of photovoltaic assemblies and comprises a repair distribution device, the input end of the repair distribution device is used for receiving repair assemblies, and the output end of the repair distribution device is respectively communicated with the input ends of a quick repair channel and a common repair channel. The rapid repair channel and the common repair channel are provided with conveying belts used for flowing of the repaired assembly. According to the utility model, the two repair channels are arranged, and the repair components with different repair difficulties are distributed to the rapid repair channel or the common repair channel for repair through the repair distribution device, so that the blockage of the repair line caused by large difference of the repair difficulty of the repair components is avoided, and the repair efficiency of the components is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic components, in particular to a solar component repair line. Background Art

[0002] With the continuous development and technological innovation of the new energy photovoltaic industry technology, the continuous development and technological innovation of new products of crystalline silicon solar modules, the current mainstream products in the industry are mainly MBB half-cell multi-busbar products, which mainly use round wire welding ribbons. Compared with conventional products with rectangular welding ribbons, the proportion of cold soldering in multi-busbar products using round wire welding ribbons is much higher than that of conventional products with rectangular welding ribbons, and the difficulty of reworking multi-busbar products is much greater than that of conventional products, especially for problems such as cold soldering on the front side and welding ribbon offset. The battery string needs to be removed before normal repair. After qualified repair, it needs to be re-arranged, and the battery string and the bus bar need to be welded together to complete the entire repair process. Because SMBB has more grid lines, the rework time is longer than that of conventional 5BB products, which seriously affects production efficiency. It is necessary to increase the rework manpower and rework platform to meet production needs.

[0003] Chinese patent CN106653943B discloses an assembly line for manufacturing photovoltaic modules, including a main assembly line, on which a microscopic inspection work area, a pre-lamination EL inspection area and a rotating table are arranged in sequence, and the assembly line also includes a rework assembly line, the input end of the rework assembly line is connected to the rotating table, and the output end of the rework assembly line is connected to the main assembly line; the rework assembly line is provided with a lifting stack and a rework table, and the lifting stack is located between the rework table and the rotating table, and is used to cache the photovoltaic modules to be repaired from the rotating table.

[0004] The above solution can realize online direct repair of photovoltaic modules. The whole process does not require manual lifting of photovoltaic modules, which reduces the secondary abnormalities caused by lifting photovoltaic modules. However, there is only one repair line, which does not take into account the difficulty differences of repairing modules. The difficulty of repairing modules with different problems varies greatly. If they flow into the repair line at the same time, it is easy to cause the repair line to stop, resulting in reduced repair efficiency. Summary of the invention

[0005] An embodiment of the utility model provides a solar component rework assembly line, including a rework distribution device, wherein the input end of the rework distribution device is used to receive rework components, and the output end of the rework distribution device is respectively connected to the input ends of a fast rework channel and a common rework channel, and conveyor belts are provided on the fast rework channel and the common rework channel for the flow of rework components.

[0006] In a possible implementation, the repair distribution device includes a manual inspection station, a first conveyor belt connected to the input end of the manual inspection station, the output end of the manual inspection station is connected to a sorting station, and a scanning device is provided on the sorting station. The scanning device is used to scan the barcode to obtain the repair difficulty level of the repair component.

[0007] In a possible implementation, the fast rework channel includes a second conveyor belt connected to the sorting station, the output end of the second conveyor belt is connected to the input end of the first stacking station, the output end of the first stacking station is connected to the first input end of the first glass taking and combining machine, the first output end of the first glass taking and combining machine is connected to the input end of the first rework station, and the output end of the first rework station is connected to the third conveyor belt.

[0008] In a possible implementation, a turning transmission device is provided between the first stacking station and the first glass taking and combining machine, and the turning transmission device is provided with a rotating table and a fourth conveyor belt connected to the rotating table, and the rotating table is respectively connected to the output end of the first stacking station and the input end of the fourth conveyor belt, and the output end of the fourth conveyor belt is connected to the first input end of the first glass taking and combining machine.

[0009] In a possible implementation, the common rework channel includes a fifth conveyor belt connected to the sorting station, the output end of the fifth conveyor belt is connected to the input end of the second stacking station, the output end of the second stacking station is connected to the input end of the second glass taking and combining machine, the output end of the second glass taking and combining machine is connected to the input end of the second rework station, the output end of the second rework station is connected to the input end of the component flow station, the output end of the component flow station is connected to the input end of the third rework station, the output end of the third rework station is connected to the second input end of the first glass taking and combining machine, and the second output end of the first glass taking and combining machine is connected to the sixth conveyor belt.

[0010] In a possible implementation, the first glass taking and combining machine, the second glass taking and combining machine, the second rework station, the component transfer station and the third rework station are all upper and lower double-layer structures and are provided with cylinders, and the cylinders are used to realize the lifting of the upper and lower layers.

[0011] In a possible implementation, both sides of the second rework station, the component circulation station and the third rework station are provided with a reworked button and a not-reworked button, and the reworked button and the not-reworked button are used to control the circulation of the reworked components.

[0012] In a possible implementation, both the first glass taking and combining machine and the second glass taking and combining machine are provided with mechanical arms, and the mechanical arms can achieve turning in different directions.

[0013] The utility model is provided with two rework channels, and through a rework distribution device, rework components with different rework difficulties are distributed to a fast rework channel or a common rework channel for rework, thereby avoiding blockage of the rework line due to large differences in the rework difficulties of the rework components and improving the rework efficiency of the components. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of a solar module repair line structure provided by an embodiment of the utility model;

[0015] Figure 1 Symbols are represented as follows: 1-first conveyor belt, 2-manual inspection station, 3-sorting station, 4-second conveyor belt, 5-first stacking station, 6-first glass taking and combining machine, 7-first rework station, 8-third conveyor belt, 9-rotating table, 10-fourth conveyor belt, 11-fifth conveyor belt, 12-second stacking station, 13-second glass taking and combining machine, 14-second rework station, 15-component transfer station, 16-third rework station, 17-sixth conveyor belt. DETAILED DESCRIPTION

[0016] The present solution is described below in conjunction with the accompanying drawings and specific implementation methods.

[0017] Figure 1 A schematic diagram of a solar module repair line structure provided by the embodiment of the utility model, see Figure 1 An embodiment of the utility model includes a rework distribution device, an input end of the rework distribution device is used to receive rework components, and an output end of the rework distribution device is respectively connected to the input ends of a fast rework channel and a common rework channel, and conveyor belts are provided on the fast rework channel and the common rework channel for the flow of rework components.

[0018] Furthermore, the repair distribution device includes a manual inspection station 2, a first conveyor belt 1 connected to the input end of the manual inspection station, the output end of the manual inspection station 2 is connected to the sorting station 3, and the sorting station 3 is provided with a barcode scanning device, and the barcode scanning device is used to scan the barcode to obtain the repair difficulty level of the repair component. The repair component enters the manual inspection station 2 through the first conveyor belt 1, and the worker determines the repair difficulty level of the repair component according to the repair problem of the repair component, and affixes a barcode containing the repair difficulty level information. After the barcode is affixed, the repair component enters the sorting station 3, and the worker scans the barcode through the barcode scanning device to obtain the repair difficulty level of the repair component, and allocates the easy-to-repair component to the fast repair channel, and the difficult-to-repair component to the ordinary repair channel.

[0019] Furthermore, the fast rework channel includes a second conveyor belt 4 connected to the sorting station 3, the output end of the second conveyor belt 4 is connected to the input end of the first stacking station 5, the output end of the first stacking station 5 is connected to the first input end of the first glass taking and combining machine 6, the first output end of the first glass taking and combining machine 6 is connected to the input end of the first rework station 7, and the output end of the first rework station 7 is connected to the third conveyor belt 8.

[0020] In this embodiment, in order to facilitate the flow of rework components from the first stacking station 5 to the first glass taking and combining machine 6, a turning transmission device is arranged between the first stacking station 5 and the first glass taking and combining machine 6. The turning transmission device is provided with a rotating table 9 and a fourth conveyor belt 10 connected to the rotating table 9. The rotating table 9 is respectively connected to the output end of the first stacking station 5 and the input end of the fourth conveyor belt 10. The output end of the fourth conveyor belt 10 is connected to the first input end of the first glass taking and combining machine 6.

[0021] The components that are easy to repair enter the first stacking station 5 through the second conveyor belt 4. The stacking station can store at least 20 components that are easy to repair. The components that are easy to repair pass through the rotating table 9 and the fourth conveyor belt 10 in turn to reach the first glass taking and combining machine 6. After the first glass taking and combining machine 6 takes out the back glass of the components that are easy to repair, the components that are easy to repair enter the first repair station 7 for repair. After the repair is completed, the first glass taking and combining machine 6 puts the back glass just taken out back into the components that are easy to repair. The components that are easy to repair flow out of the fast repair channel through the third conveyor belt 8.

[0022] Furthermore, the common rework channel includes a fifth conveyor belt 11 connected to the sorting station 3, the output end of the fifth conveyor belt 11 is connected to the input end of the second stacking station 12, the output end of the second stacking station 12 is connected to the input end of the second glass taking and combining machine 13, the output end of the second glass taking and combining machine 13 is connected to the input end of the second rework station 14, the output end of the second rework station 14 is connected to the input end of the component transfer station 15, the output end of the component transfer station 15 is connected to the input end of the third rework station 16, the output end of the third rework station 16 is connected to the second input end of the first glass taking and combining machine 6, and the second output end of the first glass taking and combining machine 6 is connected to the sixth conveyor belt 17.

[0023] Since the repair time of difficult-to-repair components is relatively long, two repair stations are provided on the common repair channel. In order to facilitate the circulation of difficult-to-repair components, the first glass taking and combining machine 6, the second glass taking and combining machine 13, the second repair station 14, the component transfer station 15 and the third repair station 16 are all double-layer structures and are provided with cylinders. The cylinders are used to realize the lifting of the upper and lower layers. In addition, both sides of the second repair station 14, the component transfer station 15 and the third repair station 16 are provided with repaired buttons and unrepaired buttons. The repaired buttons and unrepaired buttons are used to control the circulation of the repaired components. In addition, in order to facilitate the placement of the back glass of the repaired components on the repair station, the first glass taking and combining machine 6 and the second glass taking and combining machine 13 are provided with mechanical arms, and the mechanical arms realize turning in different directions.

[0024] The first difficult-to-repair component enters the second stacking station 12 through the fifth conveyor belt 11, and then reaches the second glass taking and combining machine 13. The second glass taking and combining machine 13 takes out the back glass of the first difficult-to-repair component and places the back glass on the upper layer of the second glass taking and combining machine 13. The first difficult-to-repair component enters the second rework station 14. The worker presses the rising button next to the second rework station 14 to raise the first difficult-to-repair component, and reworks it on the upper layer of the second rework station 14. The lower layer of the second rework station 14 can carry out normal circulation of reworked components; after the rework is completed, the first difficult-to-repair component descends to the lower layer of the second rework station 14, and the second glass taking and combining machine 13 puts the back glass just taken out back into the first difficult-to-repair component. After the worker presses the reworked button next to the second rework station 14, the first difficult-to-repair component passes through the component transfer station 15, the third rework station 16, and the first glass taking and combining machine 6 in sequence, and then flows out of the ordinary rework channel through the sixth conveyor belt 17.

[0025] The second difficult-to-repair component enters the second stacking station 12 through the fifth conveyor belt 11, and then reaches the lower level of the second rework station 14 through the lower level of the second glass taking and combining machine 13. After the worker presses the "not reworked" button next to the second rework station 14, the second difficult-to-repair component enters the lower level of the third rework station 16 through the component transfer station 15. The worker presses the rising button next to the third rework station 16 to raise the second difficult-to-repair component to the upper level of the third rework station 16. The first glass taking and combining machine 6 takes out the back glass of the second difficult-to-repair component and reworks it. After the rework is completed, the first glass taking and combining machine 6 puts the back glass just taken out back into the second difficult-to-repair component, and the second difficult-to-repair component descends to the lower level of the third rework station 16. After the worker presses the "repaired" button next to the third rework station 16, the second difficult-to-repair component passes through the first glass taking and combining machine 6, and then flows out of the ordinary rework channel through the sixth conveyor belt 17.

[0026] Considering that the repair time of difficult-to-repair components is relatively long, if the ordinary repair channel is blocked but the fast repair channel is idle, the difficult-to-repair components can be transferred to the first repair station 7 for repair. Specifically, the difficult-to-repair components enter the second stacking station 12 through the fifth conveyor belt 11, and then reach the lower level of the second repair station 14 through the lower level of the second glass taking and combining machine 13. After the worker presses the "not repaired" button next to the second repair station 14, the difficult-to-repair components enter the lower level of the third repair station 16 through the component transfer station 15. After the worker presses the "not repaired" button next to the third repair station 16, the difficult-to-repair components arrive at the first glass taking and combining machine 6. After the first glass taking and combining machine 6 takes out the back glass of the difficult-to-repair components, the difficult-to-repair components enter the first repair station 7 for repair. After the repair is completed, the first glass taking and combining machine 6 puts the back glass just taken out back into the difficult-to-repair components, and the difficult-to-repair components are transferred out of the fast repair channel through the third conveyor belt 8.

[0027] In the embodiments of the present application, "at least one" refers to one or more, and "plurality" refers to two or more. "And / or" describes the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B can represent the existence of A alone, the existence of A and B at the same time, and the existence of B alone. Among them, A and B can be singular or plural. The character " / " generally indicates that the previous and subsequent associated objects are in an "or" relationship. "At least one of the following" and similar expressions refer to any combination of these items, including any combination of single or plural items. For example, at least one of a, b and c can be represented by: a, b, c, ab, ac, bc, or abc, where a, b, c can be single or multiple.

[0028] The above is only a specific implementation of the present application. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. The protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A solar module repair line, characterized in that: It comprises a rework distribution device, the input end of which is used to receive rework components, the output end of which is respectively connected to the input ends of a fast rework channel and a common rework channel, and the fast rework channel and the common rework channel are provided with conveyor belts for the flow of rework components.

2. The solar module repair line according to claim 1, characterized in that: The repair distribution device includes a manual inspection table, a first conveyor belt connected to the input end of the manual inspection table, and an output end of the manual inspection table is connected to a sorting table. A barcode scanning device is provided on the sorting table, and the barcode scanning device is used to scan a barcode to obtain the repair difficulty level of the repair component.

3. The solar module repair line according to claim 2, characterized in that: The fast rework channel includes a second conveyor belt connected to the sorting station, the output end of the second conveyor belt is connected to the input end of the first stacking station, the output end of the first stacking station is connected to the first input end of the first glass taking and combining machine, the first output end of the first glass taking and combining machine is connected to the input end of the first rework station, and the output end of the first rework station is connected to the third conveyor belt.

4. The solar module repair line according to claim 3, characterized in that: A turning transmission device is arranged between the first stacking station and the first glass taking and combining machine. The turning transmission device is provided with a rotating table and a fourth conveyor belt connected to the rotating table. The rotating table is respectively connected to the output end of the first stacking station and the input end of the fourth conveyor belt. The output end of the fourth conveyor belt is connected to the first input end of the first glass taking and combining machine.

5. The solar module repair line according to claim 3, characterized in that: The common rework channel includes a fifth conveyor belt connected to the sorting station, the output end of the fifth conveyor belt is connected to the input end of the second stacking station, the output end of the second stacking station is connected to the input end of the second glass taking and combining machine, the output end of the second glass taking and combining machine is connected to the input end of the second rework station, the output end of the second rework station is connected to the input end of the component transfer station, the output end of the component transfer station is connected to the input end of the third rework station, the output end of the third rework station is connected to the second input end of the first glass taking and combining machine, and the second output end of the first glass taking and combining machine is connected to the sixth conveyor belt.

6. The solar module repair line according to claim 5, characterized in that: The first glass taking and combining machine, the second glass taking and combining machine, the second rework station, the component transfer station and the third rework station are all upper and lower double-layer structures and are provided with cylinders, and the cylinders are used to realize the lifting of the upper and lower layers.

7. The solar module repair line according to claim 5, characterized in that: Both sides of the second rework station, the component circulation station and the third rework station are provided with a reworked button and a not-reworked button, and the reworked button and the not-reworked button are used to control the circulation of the reworked components.

8. The solar module repair line according to claim 5, characterized in that: The first glass taking and combining machine and the second glass taking and combining machine are both provided with mechanical arms, and the mechanical arms can realize turning in different directions.

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