A deblocking device for tea production

By designing a tea production deblocking device, the tea bricks are pounded by using the top deblocking spring and the contact circle structure, the problem of tea being easily broken during the deblocking process is solved, and the tea is efficiently deblocking and good performance is achieved.

CN222737158UActive Publication Date: 2025-04-11YIBIN BAIXUAN TEA CO LTD
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Patent Information

Application Number
CN202421565334.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-11
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

In the existing tea deblocking process, tea leaves are easily broken by mixing equipment during the deblocking process, which affects the performance of the tea.

Method used

A tea production deblocking device is designed. Through the structural coordination of the connecting seat, the top deblocking spring and the contact circle, the top deblocking column and the contact circle are used to pound the tea bricks by using the elastic properties of the top deblocking spring, and then decompose it into small pieces to reduce contact with the external agitating equipment.

Benefits of technology

Effectively prevent tea from breaking during the decomposition process, maintaining the integrity and appearance of tea, and improving the efficiency and effect of tea decomposition.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of tea production, specifically a deblocking device for tea production, including a support seat, the top of the support seat is fixedly connected with a decomposition barrel; the center position of the inner bottom end of the decomposition barrel is fixedly connected with a fixed seat; the bottom end of the top deblocking column is fixedly connected with a rebound round block; the rebound round block is slidably connected with the top deblocking groove; the outer side of the top deblocking column is sleeved with a top deblocking spring; the top end of the top deblocking spring is fixedly connected with the top deblocking groove; the bottom end of the top deblocking spring is fixedly connected with the rebound round block; the top end of the top deblocking column is fixedly connected with a contact round block. Through the structural coordination design of the connecting seat, the top deblocking spring and the contact round block, the top deblocking column and the contact round block are driven by the top deblocking spring to pound the tea bricks placed in the decomposition barrel, and then the tea bricks are decomposed into small pieces through the external forces from top and bottom, reducing the contact between the tea bricks and the external stirring device, preventing the tea leaves from being broken during the decomposition process, and affecting the subsequent selling appearance of the tea.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tea production, in particular to a tea block deblocking device for tea production. Background Art

[0002] The deblocking process in tea production is mainly a step for processing certain tea leaves that have been compressed or formed into larger blocks (such as Pu'er tea cakes, tea bricks, etc.), with the purpose of breaking them down into smaller tea units that are easy to brew and drink.

[0003] In the current existing technology, the tea cake or tea brick is first exposed to the sun or placed in an oven for a certain degree of drying to remove excess moisture and impurities. This process is not only conducive to the subsequent decomposition, but also helps to maintain the original shape and quality of the tea leaves. After drying, the tea cake or tea brick will be gently knocked and folded to gradually deform and decompose into smaller tea units. This process requires patience and skills to ensure that the shape and size of the tea leaves are uniform.

[0004] The existing method of deblocking tea is usually to stir and scatter tea bricks using a stirring rod. During the deblocking process, some tea leaves will be stirred into finer pieces, and the deblocked tea leaves will be broken by the stirring rod, affecting the subsequent selling appearance. Therefore, in order to solve the above problem, a deblocking device for tea production is proposed. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model provides a deblocking device for tea production.

[0006] The technical solution adopted by the utility model to solve its technical problems is: a deblocking device for tea production described in the utility model comprises a support seat, the top end of the support seat is fixedly connected to a decomposition barrel; the center position of the inner bottom end of the decomposition barrel is fixedly connected to a fixed seat; the top end of the fixed seat is fixedly connected to a connecting seat; a top deblocking groove is provided inside the fixed seat; a top deblocking column is arranged on the inner side of the top deblocking groove; the top deblocking column is slidably connected to the connecting seat; the bottom end of the top deblocking column is fixedly connected to a rebound round block; the rebound round block is slidably connected to the top deblocking groove; a top deblocking spring is sleeved on the outer side of the top deblocking column; the top end of the top deblocking spring is fixedly connected to the top deblocking groove; the bottom end of the top deblocking spring is fixedly connected to the rebound round block; the top end of the top deblocking column is fixedly connected to the contact round block.

[0007] Preferably, a hydraulic cylinder is fixedly connected inside the support seat; a hydraulic column is provided inside the hydraulic cylinder; a fixed clamping round block is fixedly connected to the top of the hydraulic column; and a connecting inclined surface is provided at the top of the fixed clamping round block.

[0008] Preferably, connecting grooves are provided on both sides of the bottom end of the top release column, and the connecting groove is fixedly connected to a fixed circular plate at the end close to the hydraulic column; the connecting groove is slidably connected to a sliding circular plate at the end away from the hydraulic column; the inner side of the sliding circular plate is fixedly connected to a clamping column; the outer side of the clamping column is sleeved with a clamping spring; one side of the clamping spring is fixedly connected to the sliding circular plate; the other side of the clamping spring is fixedly connected to the fixed circular plate.

[0009] Preferably, a clamping block is fixedly connected to the end of the clamping column close to the hydraulic column; a clamping slope is provided at the bottom end of the clamping block; and the clamping slope is movably connected to the connecting slope on the fixed clamping round block.

[0010] Preferably, a plurality of limiting L-shaped strips are fixedly connected inside the support seat and at positions corresponding to the hydraulic columns; a sliding clamping round block is slidably connected to the outer side of the hydraulic column; a separation slope is provided at the bottom end of the sliding clamping round block; and the top end of the limiting L-shaped strip is movably connected to the sliding clamping round block.

[0011] Preferably, a closing cover is fixedly connected to the top of the decomposition barrel; and a top dividing seat is fixedly connected to the top of the inner side of the closing cover.

[0012] Preferably, a sub-screen is fixedly connected to the top of the connecting seat; and collecting barrels are arranged on both sides of the bottom end of the decomposition barrel.

[0013] Beneficial effects of the utility model:

[0014] The utility model provides a deblocking device for tea production. Through the structural coordination design of a connecting seat, a deblocking spring and a contact round block, the deblocking spring drives a deblocking column and a contact round block to pound tea bricks placed in a decomposition barrel, and then the tea bricks are decomposed into small pieces through external upper and lower forces, reducing the contact between the tea bricks and external stirring equipment, preventing the tea leaves from being broken during the decomposition process, which affects the subsequent selling appearance of the tea.

[0015] The utility model provides a deblocking device for tea production. Through the structural coordination design of the sub-screen, when the deblocked tea leaves are decomposed into suitable sizes, they are screened by the sub-screen and fall into a collection bucket, and the larger tea bricks continue to be deblocked through the top deblocking spring and the contact round block. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a three-dimensional diagram of the fixing seat and the connecting seat in the utility model;

[0019] Figure 3 It is a three-dimensional view of the support seat, the fixing seat and the connecting seat in the utility model;

[0020] Figure 4 This utility model Figure 3 Enlarged stereogram of point A in the middle.

[0021] Legend:

[0022] 1. Support seat; 2. Decomposition barrel; 3. Fixed seat; 4. Connecting seat; 5. Top release groove; 6. Top release column; 7. Rebound round block; 8. Top release spring; 9. Contact round block; 10. Hydraulic cylinder; 11. Hydraulic column; 12. Fixed snap-fit ​​round block; 13. Connecting inclined plane; 14. Fixed circular plate; 15. Sliding circular plate; 16. Snap-fit ​​column; 17. Snap-fit ​​spring; 18. Snap-fit ​​block; 19. Snap-fit ​​inclined plane; 20. Sliding snap-fit ​​round block; 21. Separation inclined plane; 22. Limiting L-shaped strip; 23. Screening screen; 24. Closing cover; 25. Top separation seat; 26. Collection barrel. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Specific examples are given below.

[0025] See also Figure 1-Figure 4The utility model provides a deblocking device for tea production, comprising a support seat 1, a decomposition barrel 2 is fixedly connected to the top of the support seat 1; a fixed seat 3 is fixedly connected to the center position of the inner bottom end of the decomposition barrel 2; a connecting seat 4 is fixedly connected to the top of the fixed seat 3; a top deblocking groove 5 is opened inside the fixed seat 3; a top deblocking column 6 is arranged on the inner side of the top deblocking groove 5; the top deblocking column 6 is slidably connected to the connecting seat 4; a rebound round block 7 is fixedly connected to the bottom end of the top deblocking column 6; the rebound round block 7 is slidably connected to the top deblocking groove 5; a top deblocking spring 8 is sleeved on the outer side of the top deblocking column 6; the top end of the top deblocking spring 8 is fixedly connected to the top deblocking groove 5; the bottom end of the top deblocking spring 8 is fixedly connected to the rebound round block 7; the top end of the top deblocking column 6 is fixedly connected to the contact round block 9. During operation, the tea brick to be deblocked is placed on the contact block 9 in the decomposition barrel 2, and the contact block 9 and the tea brick are driven to the position of the connecting seat 4 by pulling the deblocking spring 8 downward, and then the deblocking column 6 is loosened, so that the deblocking column 6 drives the tea brick on the contact block 9 to fly upward through the elastic characteristics of the deblocking spring 8, and knocks the tea brick by lifting it up, thereby reducing the contact between the tea brick and the external stirring equipment, preventing the tea leaves from being broken during the decomposition process, which affects the subsequent appearance of the tea.

[0026] Further, such as Figure 4 As shown, a hydraulic cylinder 10 is fixedly connected inside the support seat 1; a hydraulic column 11 is arranged inside the hydraulic cylinder 10; a fixed clamping round block 12 is fixedly connected to the top of the hydraulic column 11; and a connecting inclined surface 13 is arranged on the top of the fixed clamping round block 12. During operation, the top disassembly column 6 that pops up to the inside of the disassembly barrel 2 is connected through the fixed clamping round block 12 and the connecting inclined surface 13, so that the top disassembly column 6 can slide up and down repeatedly in the connection seat 4 through the disassembly spring 8.

[0027] Further, such as Figure 4 As shown, both sides of the bottom of the top-dissolving column 6 are provided with connecting grooves, and the end of the connecting groove close to the hydraulic column 11 is fixedly connected with a fixed circular plate 14; the end of the connecting groove away from the hydraulic column 11 is slidably connected with a sliding circular plate 15; the inner side of the sliding circular plate 15 is fixedly connected with a clamping column 16; the outer side of the clamping column 16 is sleeved with a clamping spring 17; one side of the clamping spring 17 is fixedly connected to the sliding circular plate 15; the other side of the clamping spring 17 is fixedly connected to the fixed circular plate 14. During operation, after the hydraulic column 11 is connected to the top-dissolving column 6 through the fixed clamping circular block 12, the hydraulic column 11 entering the top-dissolving column 6 is limited by the clamping column 16 and the clamping spring 17, so that the top-dissolving column 6 can be pulled downward from the decomposition barrel 2 by the hydraulic column 11, and energy can be stored thereon, thereby increasing the force of the subsequent top-dissolving column 6 being bounced up by the top-dissolving spring 8.

[0028] Further, such as Figure 4As shown, the end of the clamping column 16 close to the hydraulic column 11 is fixedly connected with a clamping block 18; the bottom end of the clamping block 18 is provided with a clamping inclined surface 19; the clamping inclined surface 19 is movably connected with the connecting inclined surface 13 on the fixed clamping round block 12. During operation, when the hydraulic column 11 drives the fixed clamping round block 12 to move upward, the connecting inclined surface 13 on the fixed clamping round block 12 fits with the clamping inclined surface 19 on the clamping spring 17. Through the design of its inclined surface, the clamping spring 17 is pushed to the inner side of the connecting groove through the fixed clamping round block 12. When the clamping spring 17 moves to the bottom end of the fixed clamping round block 12, the fixed clamping round block 12 and the clamping spring 17 are clamped by the elastic force characteristics of the clamping spring 17, which facilitates the subsequent downward movement of the top release column 6 driven by the hydraulic column 11, thereby improving the quick disassembly connection effect of the device.

[0029] Further, such as Figure 4 As shown, a plurality of limiting L-shaped strips 22 are fixedly connected to the position corresponding to the hydraulic column 11 inside the support seat 1; a sliding clamping round block 20 is slidably connected to the outer side of the hydraulic column 11; a separation inclined surface 21 is provided at the bottom end of the sliding clamping round block 20; and the top end of the limiting L-shaped strip 22 is movably connected to the sliding clamping round block 20. During operation, after the hydraulic column 11 drives the top dissolving column 6 to move downward to a suitable position, the clamping block 18 fits with the sliding clamping round block 20, thereby driving the clamping spring 17 to move in a direction away from the hydraulic column 11 through the clamping column 16, thereby releasing the limit on the top dissolving column 6. After contacting the limit, the top dissolving column 6 bounces upward through the elastic characteristics of the top dissolving spring 8, which facilitates the top dissolving column 6 to drive the 0 contact round block 9 to bounce back and forth in the decomposition barrel 2, thereby improving the deblocking effect of the tea bricks.

[0030] Further, such as Figure 2 As shown, the top of the decomposition barrel 2 is fixedly connected with a closing cover 24; the top of the inner side of the closing cover 24 is fixedly connected with a top dividing seat 25. During operation, after the tea brick is placed in the decomposition barrel 2, a relatively closed space is formed in the decomposition barrel 2 by connecting the closing cover 24 with the decomposition barrel 2. Through the design of the top dividing seat 25, when the tea brick is lifted up by the contact round block 9 and released from the top dividing seat 25, the efficiency of deblocking is improved.

[0031] Further, such as Figure 2 As shown, the top of the connecting seat 4 is fixedly connected with a sub-screen 23; and both sides of the bottom of the decomposition barrel 2 are provided with a collecting barrel 26. During operation, the deblocked tea bricks are screened by the sub-screen 23, and the deblocked tea bricks are contained in the collecting barrel 26.

[0032] Working principle: Place the tea brick to be deblocked on the contact round block 9 in the decomposition barrel 2, and pull the top deblocking spring 8 downward to drive the contact round block 9 and the tea brick to the position of the connecting seat 4, and then release the top deblocking column 6, so that the top deblocking column 6 drives the tea brick on the contact round block 9 to fly upward through the elastic characteristics of the top deblocking spring 8, and knocks the tea brick by lifting it up to reduce the contact between the tea brick and the external stirring device, so as to prevent the tea leaves from being broken during the decomposition process and affecting the subsequent selling appearance of the tea. The hydraulic column 11 is connected to the top disassembly column 6 through the top disassembly spring 8, and the hydraulic column 11 entering the top disassembly column 6 is limited by the clamping column 16 and the clamping spring 17, so that the top disassembly column 6 is pulled downward from the decomposition barrel 2 by the hydraulic column 11, and the energy is stored thereon, so as to increase the force of the subsequent top disassembly column 6 to be bounced up by the top disassembly spring 8. When the hydraulic column 11 drives the fixed clamping round block 12 to move upward, the connecting inclined surface 13 on the fixed clamping round block 12 and the clamping spring 17 are connected to the top disassembly column 6. The clamping bevel 19 on 17 fits, and through the design of its bevel, the clamping spring 17 is pushed to the inner side of the connecting groove through the fixed clamping round block 12. When the clamping spring 17 moves to the bottom end of the fixed clamping round block 12, the fixed clamping round block 12 and the clamping spring 17 are clamped by the elastic characteristics of the clamping spring 17, which is convenient for the subsequent hydraulic column 11 to drive the top release column 6 to move downward, thereby improving the quick disassembly connection effect of the device. After the hydraulic column 11 drives the top release column 6 to move downward to a suitable position, the clamping block 18 fits with the sliding clamping round block 20, thereby driving the clamping spring 17 to move downward. The spring 17 moves in the direction away from the hydraulic column 11 through the clamping column 16, thereby releasing the limit on the top deblocking column 6. After contacting the limit, the top deblocking column 6 bounces upward through the elastic characteristics of the top deblocking spring 8, which is convenient for the top deblocking column 6 to drive the contact round block 9 to bounce back and forth in the decomposition barrel 2, thereby improving the deblocking effect of the tea brick. When the tea brick is placed in the decomposition barrel 2, a relatively closed space is formed in the decomposition barrel 2 by connecting the closing cover 24 to the decomposition barrel 2. Through the design of the top deblocking seat 25, when the tea brick is lifted up by the contact round block 9 and released from the top deblocking seat 25, the efficiency of deblocking it is improved.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A tea deblocking device for tea production, comprising a support base (1), characterized in that: The top of the support seat (1) is fixedly connected to a decomposition barrel (2); a fixed seat (3) is fixedly connected to the center of the inner bottom end of the decomposition barrel (2); the top of the fixed seat (3) is fixedly connected to a connecting seat (4); a top-dissolving groove (5) is provided inside the fixed seat (3); a top-dissolving column (6) is provided inside the top-dissolving groove (5); the top-dissolving column (6) is slidably connected to the connecting seat (4); a rebound round block (7) is fixedly connected to the bottom end of the top-dissolving column (6); the rebound round block (7) is slidably connected to the top-dissolving groove (5); a top-dissolving spring (8) is sleeved on the outer side of the top-dissolving column (6); the top of the top-dissolving spring (8) is fixedly connected to the top-dissolving groove (5); the bottom of the top-dissolving spring (8) is fixedly connected to the rebound round block (7); the top of the top-dissolving column (6) is fixedly connected to a contact round block (9).

2. A tea deblocking device for tea production as claimed in claim 1, characterized in that: The support seat (1) is fixedly connected to a hydraulic cylinder (10) inside; a hydraulic column (11) is arranged inside the hydraulic cylinder (10); a fixed clamping round block (12) is fixedly connected to the top of the hydraulic column (11); and a connecting inclined surface (13) is arranged at the top of the fixed clamping round block (12).

3. A tea deblocking device for tea production as claimed in claim 1, characterized in that: Both sides of the bottom end of the jacking column (6) are provided with connecting grooves, and the end of the connecting groove close to the hydraulic column (11) is fixedly connected to a fixed circular plate (14); the end of the connecting groove away from the hydraulic column (11) is slidably connected to a sliding circular plate (15); the inner side of the sliding circular plate (15) is fixedly connected to a clamping column (16); the outer side of the clamping column (16) is sleeved with a clamping spring (17); one side of the clamping spring (17) is fixedly connected to the sliding circular plate (15); and the other side of the clamping spring (17) is fixedly connected to the fixed circular plate (14).

4. A tea deblocking device for tea production as claimed in claim 3, characterized in that: The end of the clamping column (16) close to the hydraulic column (11) is fixedly connected to a clamping block (18); the bottom end of the clamping block (18) is provided with a clamping inclined surface (19); the clamping inclined surface (19) is movably connected to the connecting inclined surface (13) on the fixed clamping circular block (12).

5. A tea deblocking device for tea production as claimed in claim 4, characterized in that: A plurality of position-limiting L-shaped strips (22) are fixedly connected inside the support seat (1) and at positions corresponding to the hydraulic column (11); a sliding clamping round block (20) is slidably connected to the outside of the hydraulic column (11); a separation inclined surface (21) is provided at the bottom end of the sliding clamping round block (20); and the top end of the position-limiting L-shaped strip (22) is movably connected to the sliding clamping round block (20).

6. A tea deblocking device for tea production as claimed in claim 1, characterized in that: The top end of the decomposition barrel (2) is fixedly connected to a closing cover (24); the top end of the inner side of the closing cover (24) is fixedly connected to a top separation seat (25).

7. A tea deblocking device for tea production as claimed in claim 1, characterized in that: A sub-screen (23) is fixedly connected to the top of the connecting seat (4); and collection barrels (26) are provided on both sides of the bottom of the decomposition barrel (2).