Coconut pulp dehydration device

Abstract

The utility model discloses a coconut pulp dehydrating device, comprising a base, a tank body is arranged on the base, a heating plate is arranged on the inner wall of the tank body, a stirring shaft is rotatably connected to the tank body, a stirring blade is fixedly connected to the outer end of the stirring shaft, a heating cavity is opened in the stirring shaft and the stirring blade, a heating rod is arranged in the heating cavity, a cover body is arranged on the upper end of the tank body, a guide pipe is arranged on the cover body, a detector is arranged at one end of the guide pipe, a shunt pipe is arranged at one end of the detector, a discharge pipe is arranged at one end of the shunt pipe, a reflux pipe is arranged at the other end, a control valve is arranged between the shunt pipe, the discharge pipe and the reflux pipe, a condenser is arranged on the reflux pipe, the device heats more evenly, can avoid the waste of raw pulp, and has a better dehydration effect.

Description

Technical Field

[0001] The utility model relates to the technical field of coconut beverages, and more specifically, to a coconut pulp dehydrating device. Background Art

[0002] Coconuts are rich in pulp and juice. When squeezing the coconut pulp, since the water content in the pulp is not high, in order to protect the squeezing equipment, water needs to be added to the equipment during the squeezing process. After obtaining the pulp concentrate, dehydration is carried out.

[0003] The common dehydration device has a simple structure, and generally evaporates the water in the coconut pulp by heating. During the heating evaporation, the common dehydration device will set a heater at the bottom to heat the coconut pulp, and then heat it through a stirring device, trying to make the pulp heated evenly. However, during the heating process, the heat needs to be gradually diffused from the lower pulp to the upper and inner parts. Even with the stirring device, the general stirring device can only stir in the horizontal direction, and the heat of the pulp still needs to be transferred from bottom to top, which cannot achieve truly uniform heating, and the heating efficiency needs to be improved; moreover, during evaporation, , the water will turn into gas and rise, leaving the raw pulp, but when part of the gas leaves, it may take away part of the raw pulp components, causing waste and affecting the quality of dehydration and purification; in addition, in order to ensure that the raw pulp is heated evenly during heating, the heating device of the common dehydration device occupies a large area. In order to avoid structural conflicts, the discharge structure will not be set at the bottom of the device. Some even do not have a discharge structure, and rely on the opening at the upper end of the tank to complete the feeding and discharging. After dehydration is completed, the raw pulp inside is not easy to take out, and workers are required to disassemble the device and pour out the raw pulp. The pulling strength is large, which is not conducive to the workers' work. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the problems existing in the prior art, the utility model provides a coconut pulp dehydrating device to solve the technical problems mentioned in the background technology that the dehydrating device has a simple structure and is inconvenient to use when processing coconut pulp.

[0006] (II) Technical solution

[0007] To achieve the above object, the utility model provides the following technical solution: a coconut pulp dehydration device, comprising a base, a tank body is provided on the base, a heating plate is provided on the inner wall of the tank body, a stirring shaft is rotatably connected to the tank body, a stirring blade is fixedly connected to the outer end of the stirring shaft, a heating cavity is provided in the stirring shaft and the stirring blade, and a heating rod is provided in the heating cavity;

[0008] A cover is provided at the upper end of the tank body, a guide tube is provided on the cover, a detector is provided at one end of the guide tube, a shunt tube is provided at one end of the detector, a discharge pipe is provided at one end of the shunt tube, a reflux pipe is provided at the other end, a control valve is provided between the shunt tube, the discharge pipe and the reflux pipe, and a condenser is provided on the reflux pipe.

[0009] The utility model is further configured as follows: a support plate is provided on the base, the tank body is mounted on the support plate, a rotating seat is provided at one end of the support plate, the rotating seat is fixedly mounted on the base, and a power cylinder is provided at the lower end of the support plate to facilitate unloading.

[0010] The utility model is further configured that a contact frame is provided at the movable end of the power cylinder, a contact wheel is rotatably connected in the contact frame, and the contact wheel cooperates with the support plate to make the power cylinder and the support plate cooperate smoothly.

[0011] The utility model is further configured such that the lower end of the stirring shaft passes through the tank body and is provided with a driven wheel, the lower end of the tank body is provided with a driving motor, the output end of the driving motor is provided with a driving wheel, the driving wheel cooperates with the driven wheel to provide power for the rotation of the stirring shaft, and will not conflict with the heating rod.

[0012] The utility model is further configured that a first sealed bearing is provided between the tank body and the stirring shaft, and a second sealed bearing is provided between the heating rod and the stirring shaft, so that the rotation of the stirring shaft remains smooth and stable.

[0013] The utility model is further configured that a telescopic cylinder is provided on the base, a mounting frame is provided on the telescopic cylinder, and the cover body, the detector and the condenser are all arranged on the mounting frame, so as to facilitate the control of the disassembly and assembly of the cover body.

[0014] The utility model is further configured that a guide rod is provided on the base, and sliding frames are provided at both ends of the mounting frame, and the sliding frames cooperate with the guide rod to ensure stable movement of the cover body.

[0015] The utility model is further configured that the heating plate includes a side plate and a bottom plate, the side plate is arranged on the side wall of the tank body, and the bottom plate is arranged on the bottom wall of the tank body, so as to improve the uniform heating effect.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a coconut pulp dehydration device, which has the following

[0018] Beneficial effects:

[0019] 1. The tank body provides a space for the removal process, the outer end of the coconut pulp is heated by the heating plate, and the stirring shaft and the stirring blade cooperate to stir it. The heating chamber provides space, and the heating chamber is filled with heat transfer liquid. The heating rod is used for heating. When stirring, the stirring blade is heated to heat the center of the pulp, thereby increasing the contact area between the heating structure and the coconut pulp, making the heating more uniform and improving the dehydration efficiency.

[0020] 2. The evaporated gas is absorbed by the cooperation of the cover body and the guide tube, and the gas composition is detected by the detector. When the raw pulp component is not detected, the gas flows into the reflux pipe through the guidance of the shunt pipe and the adjustment of the control valve. After condensed by the condenser, it flows back to the raw pulp in the tank body and is dehydrated and evaporated again. When the raw pulp component is not detected, the gas is directly discharged from the discharge pipe through the cooperation of the control valve and the shunt pipe.

[0021] 3. The base cooperates with the support plate to support the tank body for dehydration. The support plate is fixed to the base through a rotating seat so that the support plate can rotate. After dehydration is completed, the power cylinder provides power to drive the tank body to rotate, and the dehydrated coconut pulp can be directly poured out. Workers do not need to carry the tank body, which reduces the workload of workers and facilitates their work. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a front structural schematic diagram of a coconut pulp dehydration device in the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the cover body cooperating with the tank body when the cover body is raised in the utility model;

[0024] Figure 3 This is a schematic diagram of the matching structure between the tank body and the back of the base when the support plate rotates in the utility model;

[0025] Figure 4 This is a cross-sectional view of the matching structure of the tank body and the interior of the stirring rod and the heating rod in the utility model;

[0026] Figure 5 for Figure 3 A partial enlarged view of point A in the middle.

[0027] In the figure: 1. base; 2. tank body; 3. heating plate; 4. stirring shaft; 5. stirring blade; 6. heating chamber; 7. heating rod; 8. cover body; 9. guide tube; 10. detector; 11. shunt pipe; 12. discharge pipe; 13. reflux pipe; 14. control valve; 15. condenser; 16. support plate; 17. rotating seat; 18. power cylinder; 19. contact frame; 20. contact wheel; 21. driven wheel; 22. driving motor; 23. driving wheel; 24. first sealed bearing; 25. second sealed bearing; 26. telescopic cylinder; 27. mounting frame; 28. guide rod; 29. ​​sliding frame; 30. side plate; 31. bottom plate. DETAILED DESCRIPTION

[0028] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0030] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0031] See also Figure 1-5 A coconut pulp dehydration device comprises a base 1, a tank body 2 is arranged on the base 1, a heating plate 3 is arranged on the inner wall of the tank body 2, a stirring shaft 4 is rotatably connected to the tank body 2, a stirring blade 5 is fixedly connected to the outer end of the stirring shaft 4, a heating chamber 6 is opened in the stirring shaft 4 and the stirring blade 5, and a heating rod 7 is arranged in the heating chamber 6;

[0032] A cover body 8 is provided at the upper end of the tank body 2, a guide pipe 9 is provided on the cover body 8, a detector 10 is provided at one end of the guide pipe 9, a shunt pipe 11 is provided at one end of the detector 10, a discharge pipe 12 is provided at one end of the shunt pipe 11, a reflux pipe 13 is provided at the other end, a control valve 14 is provided between the shunt pipe 11 and the discharge pipe 12 and the reflux pipe 13, and a condenser 15 is provided on the reflux pipe 13.

[0033] In this embodiment, the device is supported by a base 1, and a dehydration space is provided by a tank body 2. Before using the device, an appropriate amount of heat transfer liquid is added to the heating chamber 6. During water dehydration, coconut pulp is added to the tank body 2, and the heating plate 3 is operated to heat the coconut pulp. At the same time, the stirring shaft 4 is controlled to rotate, and the stirring blade 5 is driven to rotate by the stirring shaft 4 to stir the coconut pulp so that the coconut pulp is heated evenly. During stirring, the heating rod 7 is controlled to operate, and the heating rod 7 generates heat in the heating chamber 6 to heat the internal heat transfer liquid, and the heat transfer liquid transfers heat to the stirring blade 5. When the stirring blade 5 contacts the pulp, in addition to promoting the flow of the pulp, it also heats the pulp, and cooperates with the heating plate 3 to heat the coconut pulp at the inner and outer parts, so that the pulp is heated more evenly and fully.

[0034] More specifically, when dehydration is carried out, the cover body 8 is placed on the tank body 2 to seal the tank body 2. The water evaporated by heat will move upward and flow along the guide tube 9. When passing through the detector 10, the gas is detected by the detector 10. If there is no coconut pulp component in the gas, the control valve 14 is operated to connect the diverter pipe 11 with the discharge pipe 12. The gas passing through the detector 10 will be discharged from the discharge pipe 12 along the diverter pipe 11. If coconut pulp is detected in the gas, the control valve 14 is operated to connect the diverter pipe 11 with the reflux pipe 13. The gas passing through the detector 10 will flow into the reflux pipe 13 along the diverter pipe 11. After condensation by the condenser 15, it will turn back into liquid and flow back into the tank body 2 to mix with the pulp and evaporate again.

[0035] See also Figure 1-3 As an implementation method of the base: a support plate 16 is provided on the base 1, the tank body 2 is installed on the support plate 16, a rotating seat 17 is provided at one end of the support plate 16, the rotating seat 17 is fixedly installed on the base 1, and a power cylinder 18 is provided at the lower end of the support plate 16.

[0036] Specifically, when the equipment is working, the tank body 2 is set on the support plate 16, the power cylinder 18 is in a retracted state, and the support plate 16 is placed on the base 1 to keep the tank body 2 flat. After the dehydration process is completed, the power cylinder 18 is controlled to work so that the power cylinder 18 contacts the support plate 16, lifts up the support plate 16, provides power for the support plate 16, and makes the support plate 16 rotate along the rotating seat 17, driving the tank body 2 to rotate, so as to facilitate the pouring out of the dehydrated coconut pulp.

[0037] Please refer to Figure 3 As a further implementation of the power cylinder: a contact frame 19 is provided at the movable end of the power cylinder 18, and a contact wheel 20 is rotatably connected in the contact frame 19, and the contact wheel 20 cooperates with the support plate 16.

[0038] Specifically, when the power cylinder 18 is working, its movable end drives the contact frame 19 to move, so that the contact frame 19 drives the contact wheel 20 to contact the support plate 16. When the support plate 16 rotates, the contact wheel 20 can rotate to facilitate adjustment of the contact position with the support plate 16.

[0039] Please refer to Figure 3 and Figure 5 As a further implementation of the stirring shaft: the lower end of the stirring shaft 4 passes through the tank body 2 and is provided with a driven wheel 21, the lower end of the tank body 2 is provided with a driving motor 22, and the output end of the driving motor 22 is provided with a driving wheel 23, and the driving wheel 23 cooperates with the driven wheel 21.

[0040] Specifically, when the dehydration process is performed, the driving motor 22 provides power, and the driving wheel 23 cooperates with the driven wheel 21 to transmit the power of the driving motor 22 to the stirring shaft 4, so that the stirring shaft 4 rotates.

[0041] Please refer to Figure 3 and Figure 5 As a further implementation of the stirring shaft: a first sealed bearing 24 is provided between the tank body 2 and the stirring shaft 4 , and a second sealed bearing 25 is provided between the heating rod 7 and the stirring shaft 4 .

[0042] Specifically, the stirring shaft 4 cooperates with the tank body 2 through the first sealing ring to ensure the rotation connection while sealing, and cooperates with the heating rod 7 through the second sealing bearing 25 to ensure that there is no interference with the heating rod 7 during rotation while sealing.

[0043] Please refer to Figure 1 and Figure 2 As a further implementation of the base: a telescopic cylinder 26 is provided on the base 1, a mounting frame 27 is provided on the telescopic cylinder 26, and the cover 8, the detector 10 and the condenser 15 are all arranged on the mounting frame 27.

[0044] Specifically, the telescopic cylinder 26 is controlled to provide power through the telescopic cylinder 26 to drive the mounting frame 27 to move up and down, thereby driving the cover body 8 to move up and down to cooperate with the tank body 2.

[0045] Please refer to Figure 1 and Figure 2 As a further implementation of the mounting frame 27 , a guide rod 28 is provided on the base 1 , and sliding frames 29 are provided at both ends of the mounting frame 27 , and the sliding frames 29 cooperate with the guide rod 28 .

[0046] Specifically, when the mounting frame 27 moves, the sliding frame 29 cooperates with the guide rod 28 , and under the guidance of the guide rod 28 , the up and down movement of the mounting frame 27 is kept stable, so that the cover body 8 is stably matched with the tank body 2 .

[0047] Please refer to Figure 4 As a further implementation of the heating plate: the heating plate 3 includes a side plate 30 and a bottom plate 31, the side plate 30 is arranged on the side wall of the tank body 2, and the bottom plate 31 is arranged on the bottom wall of the tank body 2.

[0048] Specifically, the inner wall of the tank body 2 is completely wrapped by the cooperation of the side panels 30 and the floor, thereby ensuring the full heating surface.

[0049] In summary, when the overall equipment is in use (or running):

[0050] When the device is in use, it is connected to an external power source, the device is supported by the base 1, and a dehydration space is provided by the tank body 2. Before using the device, a proper amount of heat transfer liquid is added to the heating chamber 6. When the water is added for dehydration, coconut pulp is added to the tank body 2, and the heating plate 3 is operated. The heating plate 3 formed by the side plate 30 and the floor completely wraps the inner wall of the tank body 2 to heat the coconut pulp. At the same time, power is provided by the driving motor 22, and the power of the driving motor 22 is transmitted to the stirring shaft 4 through the cooperation of the driving wheel 23 and the driven wheel 21, so that the stirring shaft 4 rotates, and the stirring blade 5 is driven by the stirring shaft 4 to rotate, so that the coconut pulp is stirred, so that the coconut pulp is evenly heated. The stirring shaft 4 cooperates with the tank body 2 through the first sealing ring, and ensures the rotation connection while sealing. The stirring shaft 4 cooperates with the heating rod 7 through the second sealing bearing 25, and ensures that there is no interference with the heating rod 7 during rotation while sealing. The stirring blade 5 is ensured to be stable and the coconut pulp is dehydrated.

[0051] During the dehydration process, the telescopic cylinder 26 is controlled to provide power to drive the mounting frame 27 to move downward and cooperate with the tank body 2. When the mounting frame 27 moves, the sliding frame 29 cooperates with the guide rod 28. Under the guidance of the guide rod 28, the movement of the mounting frame 27 is kept stable, so that the cover body 8 is stably covered on the tank body 2 to seal the tank body 2. When heated, the water evaporated by the heat will move upward and flow along the guide pipe 9. When passing through the detector 10, the gas is detected by the detector 10. If there is no coconut pulp component in the gas, the control valve 14 is operated to make the diverter pipe 11 It is connected to the discharge pipe 12, and the gas passing through the detector 10 will be discharged from the discharge pipe 12 along the shunt pipe 11. If coconut pulp components are detected in the gas, the side operation control valve 14 will make the shunt pipe 11 connected to the reflux pipe 13, and the gas passing through the detector 10 will flow into the reflux pipe 13 along the shunt pipe 11, and after being condensed by the condenser 15, it will turn back into liquid and flow back into the tank body 2, mix with the pulp, and evaporate again. The detector 10 and the condenser 15 are both equipment that can be directly purchased on the market, and their structural principles and usage methods are all well-known technologies, which will not be repeated here.

[0052] When the equipment is performing the dehydration process, the tank body 2 is set on the support plate 16, the power cylinder 18 is in a retracted state, and the support plate 16 is placed on the base 1 to keep the tank body 2 flat. After the dehydration process is completed, the cover body 8 is lifted by the telescopic cylinder 26 to expose the inside of the tank body 2, and then the power cylinder 18 is controlled to work, and its movable end drives the contact frame 19 to move, so that the contact frame 19 drives the contact wheel 20 to contact the support plate 16. As the contact wheel 20 rises, the support plate 16 is lifted up to provide power for the support plate 16, so that the support plate 16 rotates along the rotating seat 17. When the support plate 16 rotates, the contact wheel 20 can rotate to facilitate adjustment of the contact position with the support plate 16. The rotating support plate 16 drives the tank body 2 to rotate, so that the dehydrated coconut pulp can be poured out.

[0053] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A coconut pulp dehydration device, comprising a base (1), a tank body (2) being arranged on the base (1), and a heating plate (3) being arranged on the inner wall of the tank body (2), wherein: The tank body (2) is rotatably connected with a stirring shaft (4), the outer end of the stirring shaft (4) is fixedly connected with a stirring blade (5), a heating chamber (6) is provided in the stirring shaft (4) and the stirring blade (5), and a heating rod (7) is provided in the heating chamber (6); A cover body (8) is provided at the upper end of the tank body (2), a flow guide tube (9) is provided on the cover body (8), a detector (10) is provided at one end of the flow guide tube (9), a shunt tube (11) is provided at one end of the detector (10), a discharge tube (12) is provided at one end of the shunt tube (11), a return tube (13) is provided at the other end, a control valve (14) is provided between the shunt tube (11), the discharge tube (12) and the return tube (13), and a condenser (15) is provided on the return tube (13).

2. A coconut pulp dehydration device according to claim 1, characterized in that: The base (1) is provided with a support plate (16), the tank body (2) is mounted on the support plate (16), one end of the support plate (16) is provided with a rotating seat (17), the rotating seat (17) is fixedly mounted on the base (1), and the lower end of the support plate (16) is provided with a power cylinder (18).

3. A coconut pulp dehydration device according to claim 2, characterized in that: A contact frame (19) is provided at the movable end of the power cylinder (18), a contact wheel (20) is rotatably connected in the contact frame (19), and the contact wheel (20) cooperates with the support plate (16).

4. A coconut pulp dehydration device according to claim 1, characterized in that: The lower end of the stirring shaft (4) passes through the tank body (2) and is provided with a driven wheel (21). The lower end of the tank body (2) is provided with a driving motor (22). The output end of the driving motor (22) is provided with a driving wheel (23). The driving wheel (23) cooperates with the driven wheel (21).

5. A coconut pulp dehydration device according to claim 1, characterized in that: A first sealed bearing (24) is provided between the tank body (2) and the stirring shaft (4), and a second sealed bearing (25) is provided between the heating rod (7) and the stirring shaft (4).

6. A coconut pulp dehydration device according to claim 2, characterized in that: A telescopic cylinder (26) is provided on the base (1), a mounting frame (27) is provided on the telescopic cylinder (26), and the cover (8), the detector (10) and the condenser (15) are all arranged on the mounting frame (27).

7. A coconut pulp dehydration device according to claim 6, characterized in that: The base (1) is provided with a guide rod (28), and both ends of the mounting frame (27) are provided with sliding frames (29), and the sliding frames (29) cooperate with the guide rod (28).

8. The coconut pulp dehydration device according to claim 1, characterized in that: The heating plate (3) comprises a side plate (30) and a bottom plate (31); the side plate (30) is arranged on the side wall of the tank body (2); and the bottom plate (31) is arranged on the bottom wall of the tank body (2).

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