Particle collection device

By designing a particle capture device with movable filter parts, the problem of difficulty in cleaning dust particles during coating is solved, and a more efficient particle capture and cleaning effect is achieved.

CN222738740UActive Publication Date: 2025-04-11TONGWEI SOLAR ENERGY (CHENGDU) CO LID
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Patent Information

Application Number
CN202421247358.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-04-11
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The dust particles generated during the coating process of solar cells are difficult to clean and are easily attached to the inner wall of the particle trap, increasing the difficulty of cleaning.

Method used

A particle capture device is designed, including a housing, a flow guide and a first movable filter member. The gas with particles is introduced into the housing through the flow guide, and the first filter intercepts and removes the particles in the gas, causing them to fall to the bottom of the housing, reducing the amount of particles attached to the inner wall of the housing.

Benefits of technology

It effectively reduces the difficulty of cleaning the particle capture device, reduces the number of particles attached to the inner wall of the shell, and improves the device's capture efficiency.

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Abstract

The present application relates to a particle capture device. The particle capture device includes a shell, a flow guide tube and a first filter element; the flow guide tube is located inside the shell to introduce gas into the shell, and the first filter element is movably connected to the outer edge of the flow guide tube to filter the gas, and the movement of the first filter element causes the particles in the gas to fall to the bottom of the shell. In the particle capture device, the gas with particles can be introduced into the shell through the flow guide tube. After the gas is introduced into the shell, the particles in the gas can be intercepted by the action of the first filter element, and then the particles on the first filter element can be detached and fall to the bottom of the shell by the movement of the first filter element. In this way, the amount of particles attached to the inner wall of the shell can be reduced, and the difficulty of cleaning the particle capture device can be reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of particle capture, and in particular to a particle capture device. Background Art

[0002] In the production process of solar cells, coating is one of the most widely used processes. In the coating process, some dust particles are inevitably generated. Usually, these dust particles are sucked into the particle collector by the vacuum pump, and then the dust particles adhere to the inner wall of the particle collector. When the particle collector needs to be cleaned, the collector needs to be disassembled, which is time-consuming and laborious. In addition, the particles are easily attached to the inner wall of the collector, which makes it more difficult to clean the collector. Utility Model Content

[0003] Based on this, it is necessary to provide a particle collecting device, in which particles are not easily attached to the inner wall of the shell, which can reduce the difficulty of cleaning the particle collecting device.

[0004] A particle capture device comprises a shell, a flow guide pipe and a first filter element; the flow guide pipe is located inside the shell to introduce gas into the shell, the first filter element is movably connected to the outer edge of the flow guide pipe to filter the gas, and the movement of the first filter element causes particles in the gas to fall to the bottom of the shell.

[0005] In the above-mentioned particle collection device, gas containing particles can be introduced into the shell through the guide tube. After the gas is introduced into the shell, the particles in the gas can be intercepted by the action of the first filter element, and then the particles on the first filter element can be detached and fall to the bottom of the shell through the movement of the first filter element. This can reduce the amount of particles attached to the inner wall of the shell and reduce the difficulty of cleaning the particle collection device.

[0006] In some embodiments, the particle collection device further includes a connecting ring; the connecting ring is sleeved on the outer edge of the flow guide pipe, and the first filter element is fixed on the connecting ring.

[0007] In some embodiments, there are a plurality of the first filter elements, and the plurality of the first filter elements are distributed on the connecting ring at intervals.

[0008] In some embodiments, a connecting hole is provided on the first filter element; and the connecting ring passes through the connecting hole to connect to the first filter element.

[0009] In some embodiments, the particle collecting device further includes a vibrating element; the vibrating element is connected to the first filter element to drive the first filter element to vibrate.

[0010] In some embodiments, the particle capture device further comprises a second filter element; the second filter element is located on the surface of the first filter element, a gap exists between the second filter element and the first filter element, and a filtration particle size of the second filter element is larger than a filtration particle size of the first filter element.

[0011] In some embodiments, a gap between the second filter element and the first filter element is 2 mm to 4 mm.

[0012] In some embodiments, the particle collection device also includes a spiral guide plate; the spiral guide plate is arranged around the outer edge of the guide tube along the axial direction of the guide tube, and a through hole is provided on the spiral guide plate, and the first filter element passes through the through hole, and there is a gap between the first filter element and the hole wall of the through hole.

[0013] In some embodiments, an outer edge of the spiral guide plate abuts against an inner wall of the shell.

[0014] In some embodiments, an air inlet and an air outlet are provided on the shell; the air inlet is communicated with the flow guide pipe, and the air outlet is staggered with the pipe opening of the flow guide pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure inside the shell of a particle collection device in one embodiment of the present application.

[0016] Figure 2 for Figure 1 A schematic diagram of the structure in which the first filter element, the second filter element, and the connecting ring cooperate with each other in the corresponding structure.

[0017] Figure 3 for Figure 1 Schematic diagram of the structure in which the guide tube and the spiral guide plate cooperate with each other in the corresponding structure.

[0018] Figure 4 for Figure 1 A schematic structural diagram of the shell of the corresponding particle collector.

[0019] Figure 5 for Figure 4 Schematic diagram of the installation of the vibrating element in the corresponding housing.

[0020] Description of the markings in the figure:

[0021] 10. Particle collecting device; 101. Shell; 1011. Mounting hole; 1012. Air inlet hole; 1013. Air outlet hole; 1014. Material receiving hole; 102. Flow guide tube; 103. First filter element; 1031. Connecting hole; 1032. Mounting column; 104. Connecting ring; 105. Vibrating element; 106. Connecting element; 107. Second filter element; 108. Spiral flow guide plate; 1081. Through hole. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0023] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0025] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0027] See also Figure 1 and Figure 4 In one embodiment of the present application, a particle collecting device 10 is provided. The particle collecting device 10 comprises a housing 101, a flow guide tube 102 and a first filter element 103. The flow guide tube 102 is located inside the housing 101 for introducing gas into the housing 101, and the first filter element 103 is movably connected to the outer edge of the flow guide tube 102 for filtering the gas, and the movement of the first filter element 103 causes particles in the gas to fall to the bottom of the housing 101.

[0028] In the particle collection device 10 of the present embodiment, the gas containing particles can be introduced into the shell 101 through the guide tube 102. After the gas is introduced into the shell 101, the particles in the gas can be intercepted by the action of the first filter element 103, and then the particles on the first filter element 103 can be detached and dropped to the bottom of the shell 101 through the movement of the first filter element 103. This can reduce the amount of particles attached to the inner wall of the shell 101 and reduce the difficulty of cleaning the particle collection device 10.

[0029] It is understandable that the first filter element 103 can move in a manner of vibration, shaking, or reciprocating within a certain stroke, that is, the movement of the first filter element 103 can cause the particles on the first filter element 103 to fall to the bottom of the shell 101, thereby reducing the amount of particles attached to the inner wall of the shell 101 and reducing the difficulty of cleaning the particle collection device 10.

[0030] See also Figure 1 and Figure 2 In some embodiments, the particle collection device 10 further includes a connecting ring 104. The connecting ring 104 is sleeved on the outer edge of the flow guide tube 102, and the first filter element 103 is fixed on the connecting ring 104. By providing the connecting ring 104 and fixing the first filter element 103 on the connecting ring 104, the first filter element 103 can be driven to move by the movement of the connecting ring 104 on the outer edge of the flow guide tube 102, thereby causing the particles on the first filter element 103 to detach and fall to the bottom of the housing 101. It can be understood that by sleeved the connecting ring 104 on the outer edge of the flow guide tube 102, it is convenient to drive the first filter element 103 to move by the connecting ring 104, and it is also convenient to stably control the movement path of the first filter element 103.

[0031] In some embodiments, there are multiple first filter elements 103, and the multiple first filter elements 103 are spaced and distributed on the connecting ring 104. By providing multiple first filter elements 103, the filtering efficiency of particles can be improved, so that the particles in the gas can be fully intercepted by the multiple first filter elements 103, thereby improving the collection effect of the particle collection device 10.

[0032] It is understandable that in Figure 1 and Figure 2 In the corresponding particle collecting device 10, the number of the first filter elements 103 is three, and the three first filter elements 103 are evenly distributed on the connecting ring 104. It can also be understood that the number of the first filter elements 103 can also be appropriately selected according to actual needs, for example, the number of the first filter elements 103 can also be two, four, five, six, seven, etc.

[0033] In some embodiments, a connection hole 1031 is provided on the first filter element 103. The connection ring 104 passes through the connection hole 1031 to connect the first filter element 103. The connection hole 1031 is provided on the first filter element 103 to facilitate the stable connection between the first filter element 103 and the connection ring 104. Optionally, the connection hole 1031 is located above the first filter element 103, which facilitates the overall installation of the particle collection device 10 and can also reduce the shielding of the first filter element 103 by the connection ring 104, thereby giving full play to the filtering effect of the first filter element 103.

[0034] See also Figure 4 and Figure 5 In some embodiments, the particle collecting device 10 further includes a vibrating member 105. The vibrating member 105 is connected to the first filter element 103 to drive the first filter element 103 to vibrate. The first filter element 103 can be vibrated by the vibrating member 105, so that the particles on the first filter element 103 can fall to the bottom of the housing 101 more efficiently. Optionally, the vibrating member 105 is a vibrating piston.

[0035] It can be understood that the vibration member 105 is connected to the connecting ring 104, and further connected to the first filter member 103 through the connecting ring 104. Further, the particle collection device 10 also includes a connecting member 106, and the two ends of the connecting member 106 are respectively connected to the connecting ring 104 and the vibration member 105. Further, a mounting hole 1011 is provided above the shell 101, and the vibration member 105 is connected to the first filter member 103 through the mounting hole 1011. For example, the first filter member 103 is fixed to the connecting ring 104, one end of the connecting member 106 is connected to the connecting ring 104, and the other end of the connecting member 106 passes through the mounting hole 1011 and is connected to the vibration member 105.

[0036] Please refer again Figure 1 and Figure 2 In some embodiments, the particle capture device 10 further includes a second filter element 107. The second filter element 107 is located on the surface of the first filter element 103, and there is a gap between the second filter element 107 and the first filter element 103. The filtration particle size of the second filter element 107 is larger than the filtration particle size of the first filter element 103. The second filter element 107 cooperates with the first filter element 103, and the particles with larger particle sizes can be filtered through the second filter element 107, and the particles with smaller particle sizes can be filtered through the first filter element 103, thereby improving the interception effect of the filter element on particles. Optionally, the first filter element 103 has a screen structure, and the second filter element 107 has a screen structure, and the mesh size of the screen structure of the second filter element 107 is larger than the mesh size of the screen structure of the first filter element 103.

[0037] In some embodiments, the gap between the second filter element 107 and the first filter element 103 is 2 mm to 4 mm. Optionally, the gap between the second filter element 107 and the first filter element 103 can be, but is not limited to, 2 mm, 2.2 mm, 2.5 mm, 2.8 mm, 3 mm, 3.2 mm, 3.5 mm, 3.8 mm, 4 mm, etc.

[0038] Optionally, a mounting post 1032 is provided on the first filter element 103 for mounting the second filter element 107, and the diameter of the mounting post 1032 is 1 mm to 2 mm. The second filter element 107 can be stably mounted on the first filter element 103 through the mounting post 1032. Optionally, the mounting post 1032 can be a steel wire. Further optionally, the diameter of the mounting post 1032 can be, but is not limited to, 1 mm, 1.2 mm, 1.5 mm, 1.8 mm, 2 mm, etc.

[0039] See also Figure 1 and Figure 3 In some embodiments, the particle collection device 10 further includes a spiral guide plate 108. The spiral guide plate 108 is arranged around the outer edge of the guide tube 102 along the axial direction of the guide tube 102. A through hole 1081 is provided on the spiral guide plate 108. The first filter element 103 passes through the through hole 1081. There is a gap between the first filter element 103 and the hole wall of the through hole 1081. The arrangement of the spiral guide plate 108 can have a good backflow effect on the flow direction of the gas, thereby improving the particle collection effect of the particle collection device 10 on particles. The particles on the first filter element 103 can fall to the bottom of the housing 101 through the gap between the first filter element 103 and the hole wall of the through hole 1081. Optionally, the gap between the first filter element 103 and the hole wall of the through hole 1081 is ≤2mm. For example, the gap between the first filter element 103 and the hole wall of the through hole 1081 can be, but not limited to, 2mm, 1.8mm, 1.5mm, 1.2mm, etc.

[0040] In some embodiments, the outer edge of the spiral guide plate 108 abuts against the inner wall of the housing 101. Optionally, a sealing strip may be provided between the spiral guide plate 108 and the housing 101 to improve the sealing effect.

[0041] Please refer again Figure 4 and Figure 5 In some embodiments, the housing 101 is provided with an air inlet 1012 and an air outlet 1013. The air inlet 1012 is connected to the flow guide tube 102, and the air outlet 1013 is staggered with the pipe opening of the flow guide tube 102.

[0042] It is understandable that the housing 101 includes a top cover, and the air inlet 1012, the air outlet 1013 and the mounting hole 1011 are arranged on the top cover. The top cover is connected and sealed with the main body of the housing 101 by using threads and a sealing ring.

[0043] It is understood that when capturing particles in the gas, the gas with particles can enter the guide tube 102 through the air inlet 1012, and then the gas can be extracted through the vacuum pump connected to the air outlet 1013 to form a good gas circulation path. When it is necessary to make the particles on the filter element fall to the bottom of the shell 101, the vacuum pump is turned off, and the first filter element 103 is vibrated by the vibration element 105, so that the particles fall to the bottom of the shell 101. It is also understood that the guide tube 102 extends into the bottom near the shell 101, so that the gas can move upward from the bottom of the shell 101, thereby extending the movement path of the gas and improving the particle capture effect of the particle capture device 10 on the particles. It is also understood that the bottom of the shell 101 is provided with a receiving hole 1014, and the receiving hole 1014 is used to take out the particles. When it is necessary to take out the particles in the shell 101, the particles at the bottom of the shell 101 can be taken out through the receiving hole 1014.

[0044] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0045] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims, and the specification and drawings may be used to interpret the contents of the claims.

Claims

1. A particle collecting device (10), characterized in that: The invention comprises a shell (101), a flow guide tube (102) and a first filter element (103); the flow guide tube (102) is located inside the shell (101) for introducing gas into the shell (101); the first filter element (103) is movably connected to the outer edge of the flow guide tube (102) for filtering the gas; and the movement of the first filter element (103) causes particles in the gas to fall to the bottom of the shell (101).

2. The particle collection device (10) according to claim 1, characterized in that: The particle collection device (10) further comprises a connecting ring (104); the connecting ring (104) is sleeved on the outer edge of the flow guide tube (102), and the first filter element (103) is fixed on the connecting ring (104).

3. The particle collection device (10) according to claim 2, characterized in that: There are a plurality of the first filter elements (103), and the plurality of the first filter elements (103) are distributed on the connecting ring (104) at intervals.

4. The particle collection device (10) according to claim 2, characterized in that: The first filter element (103) is provided with a connection hole (1031); the connection ring (104) passes through the connection hole (1031) to connect to the first filter element (103).

5. The particle collection device (10) according to any one of claims 1 to 4, characterized in that: The particle collection device (10) further comprises a vibrating element (105); the vibrating element (105) is connected to the first filter element (103) so as to drive the first filter element (103) to vibrate.

6. The particle collection device (10) according to claim 1, characterized in that: The particle collecting device (10) further comprises a second filter element (107); the second filter element (107) is located on the surface of the first filter element (103), a gap exists between the second filter element (107) and the first filter element (103), and a filtration particle size of the second filter element (107) is larger than a filtration particle size of the first filter element (103).

7. The particle collection device (10) according to claim 6, characterized in that: The gap between the second filter element (107) and the first filter element (103) is 2 mm to 4 mm.

8. The particle collection device (10) according to any one of claims 1 to 4 and 6 to 7, characterized in that: The particle collection device (10) further comprises a spiral guide plate (108); the spiral guide plate (108) is arranged around the outer edge of the guide tube (102) along the axial direction of the guide tube (102); a through hole (1081) is provided on the spiral guide plate (108); the first filter element (103) passes through the through hole (1081); and a gap exists between the first filter element (103) and the hole wall of the through hole (1081).

9. The particle collection device (10) according to claim 8, characterized in that: The outer edge of the spiral guide plate (108) abuts against the inner wall of the shell (101).

10. The particle collection device (10) according to any one of claims 1 to 4 and 6 to 7, characterized in that: The shell (101) is provided with an air inlet (1012) and an air outlet (1013); the air inlet (1012) is connected to the flow guide tube (102), and the air outlet (1013) is staggered with the tube opening of the flow guide tube (102).