A new type of ethylene glycol hydrogenation reactor

By designing a new ethylene glycol hydrogenation reactor that includes cleaning brushes and waste water treatment systems, the problem of frequent catalyst replacement and cleaning of existing reactors during use and wasting water resources is solved, achieving more efficient cleaning and water saving effects.

CN222739124UActive Publication Date: 2025-04-11ANHUI HAOYUAN CHEM IND GRP
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Patent Information

Application Number
CN202420718490.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-04-11
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing glycol hydrogenation reactor requires the catalyst replacement and the reactor cleaning during use. The process is laborious and requires a large amount of water resources, resulting in waste of water resources.

Method used

A new glycol hydrogenation reactor including a base, a reaction tank, a cleaning brush, a conveying screw, a conveying motor, a wastewater tank, a filter plate and a water pump was designed. The conveying screw drives the cleaning brush to move through the transmission motor to clean it, and waste water is collected and filtered using waste water tanks and filter mesh plates to reduce water waste.

Benefits of technology

Effective cleaning of the inner wall of the reactor is achieved, reducing the difficulty of catalyst replacement and cleaning, and significantly saving water use by collecting and filtering wastewater.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel ethylene glycol hydrogenation reactor, comprising a base, a reaction tank is installed on the top of the base, and a feed port is arranged on the top of the reaction tank, a cleaning brush is installed inside the reaction tank, and nut seats are installed on both sides of the cleaning brush; a waste water tank is arranged below the discharge port, and a filter screen is installed inside the waste water tank, a transmission rack is connected below the waste water tank, and a gear is installed on one side below the transmission rack, and one end of the gear is connected to a driving motor; the end of the elastic hose is connected to a pre-washing box. Compared with the existing device, the novel ethylene glycol hydrogenation reactor can drive the transmission screw to rotate through the transmission motor, and the rotating transmission screw can drive the nut seat and the cleaning brush to move vertically, so as to scrape the inner wall of the reaction tank, thereby achieving a good cleaning effect, and the waste water tank can collect the waste water flowing out of the discharge port.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a novel ethylene glycol hydrogenation reactor. Background Art

[0002] Ethylene glycol, also known as glycol, is the simplest diol. Ethylene glycol is a colorless, odorless, sweet-tasting liquid with low toxicity to animals. Ethylene glycol is miscible with water and acetone, but has a lower solubility in ethers. It is used as a solvent, antifreeze, and raw material for synthetic polyester, so a new type of ethylene glycol hydrogenation reactor is required. Hydrogenation reaction refers to the reaction process in which hydrogen interacts with other compounds, usually in the presence of a catalyst. In the process of ethylene glycol hydrogenation reaction, an ethylene glycol hydrogenation reactor is required.

[0003] A Chinese patent with the authorization publication number CN218784801U discloses an ethylene glycol liquid phase hydrogenation reactor, comprising a reaction tower, a water separation layer is arranged inside the reaction tower, a direct current channel for raw materials to circulate is arranged outside the water separation layer, a guide layer is arranged inside the water separation layer, the guide layer has an inclination angle arranged toward the direct current channel, a drainage component for limiting the flow direction of the raw materials is arranged outside the water separation layer, and the drainage component is vertically corresponding to the opening at the top of the reaction tower. The utility model drains the ethylene glycol liquid through the water separation layer, the water storage tank, the guide holes and the guide line groove, in conjunction with the inclined mesh plate and the water outlet hole, so that the ethylene glycol liquid can overflow from the gap of the water separation layer after filling the water storage tank, thereby achieving a large-area diffusion effect. At the same time, the ethylene glycol liquid remaining in the water storage tank can be discharged through the guide holes and the guide line groove under the drainage of the inclined mesh plate to avoid raw material residue.

[0004] Although the above-mentioned reactor can avoid raw material residue, the catalyst needs to be replaced regularly during the use of the reactor, and the inside of the reactor needs to be cleaned, which is quite laborious. At the same time, a large amount of water is required during the cleaning process, resulting in a waste of water resources. For this reason, we propose a new ethylene glycol hydrogenation reactor. Utility Model Content

[0005] The purpose of the utility model is to provide a novel ethylene glycol hydrogenation reactor to solve the problem raised in the above background technology that the catalyst needs to be replaced regularly during the use of the reactor, and the inside of the reactor needs to be cleaned, which is relatively laborious. At the same time, a large amount of water needs to be used during the cleaning process, resulting in a waste of water resources.

[0006] To achieve the above object, the utility model provides the following technical solution: a novel ethylene glycol hydrogenation reactor, comprising:

[0007] A base, a reaction tank is installed on the top of the base, and a feed port is arranged on the top of the reaction tank, a cleaning brush is installed inside the reaction tank, and nut seats are installed on both sides of the cleaning brush, a transmission screw is installed inside the nut seat, and one end of the transmission screw is connected to a transmission motor;

[0008] A discharge port is arranged below the reaction tank, a waste water tank is arranged below the discharge port, a filter screen is installed inside the waste water tank, a transmission rack is connected below the waste water tank, a gear is installed on one side below the transmission rack, and one end of the gear is connected to a driving motor;

[0009] An elastic hose is installed on one side of the wastewater tank, the end of which is connected to a pre-washing tank. A cleaning tank is installed on one side of the reaction tank, and water pumps are installed inside the cleaning tank and the pre-washing tank.

[0010] Preferably, the reaction tank is further provided with:

[0011] The stirring motor is installed at the bottom of the reaction tank. A stirring shaft is installed above the stirring motor, and a stirring rod is installed on the outer wall of the stirring shaft. The stirring motor forms a rotating structure through the stirring shaft and the stirring rod.

[0012] Preferably, a rotating structure is formed between the driving motor and the gear, and the gear is meshingly connected with the transmission rack.

[0013] Preferably, the waste water tank corresponds to the position of the discharge port, and the filter screen is snap-fitted and connected to the waste water tank, and the filter screen is a hollow mesh structure.

[0014] Preferably, the wastewater tank is connected to the pre-wash tank via an elastic hose and a pump body, the pre-wash tank is connected to the reaction tank via a pipeline and a water pump, and the cleaning tank is connected to the reaction tank via a water pump and a pipeline.

[0015] Preferably, a rotating structure is formed between the transmission motor and the transmission screw rod, and the transmission screw rod passes through the interior of the nut seat, and the nut seat is fixedly connected to the cleaning brush.

[0016] Compared with the prior art, the utility model provides a novel ethylene glycol hydrogenation reactor, which has the following beneficial effects:

[0017] The utility model discloses can drive the transmission screw rod to rotate through the transmission motor, and the rotating transmission screw rod can drive the nut seat and the cleaning plate brush to move vertically, and the cleaning plate brush fits the inner wall of the reaction tank and can scrape the inner wall of the reaction tank, so as to achieve a good cleaning effect, the waste water tank can collect the waste water flowing out of the discharge port, and the filter screen can filter and collect the waste water, which avoids the need to regularly replace the catalyst during the use of the reactor and the laborious cleaning of the inside of the reactor. At the same time, a large amount of water needs to be used in the cleaning process, resulting in the problem of waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the cleaning brush of the utility model;

[0020] Figure 3 It is a side structural schematic diagram of the utility model.

[0021] In the figure: 1. Base; 2. Reactor; 3. Feed inlet; 4. Stirring shaft; 5. Stirring rod; 6. Stirring motor; 7. Discharge port; 8. Cleaning brush; 9. Nut seat; 10. Transmission screw; 11. Transmission motor; 12. Waste water tank; 13. Filter screen; 14. Transmission rack; 15. Gear; 16. Drive motor; 17. Elastic hose; 18. Pre-wash box; 19. Cleaning box; 20. Water pump. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-2A novel ethylene glycol hydrogenation reactor comprises: a base 1, a reaction tank 2 is installed on the top of the base 1, and a feed port 3 is arranged on the top of the reaction tank 2, a cleaning brush 8 is installed inside the reaction tank 2, and nut seats 9 are installed on both sides of the cleaning brush 8, a transmission screw 10 is installed inside the nut seat 9, and one end of the transmission screw 10 is connected to a transmission motor 11; a driving motor 16 and a gear 15 form a rotating structure, and the gear 15 is meshed and connected with a transmission rack 14; the driving motor 16 can drive the gear 15 to rotate, and the rotating gear 15 can horizontally transmit the transmission rack 14 and the waste water tank 12; a stirring motor 6, which is installed at the bottom of the reaction tank 2, a stirring shaft 4 is installed above the stirring motor 6, and a stirring rod 5 is installed on the outer wall of the stirring shaft 4, and the stirring motor 6 forms a rotating structure between the stirring shaft 4 and the stirring rod 5; the stirring motor 6 can drive the stirring shaft 4 and the stirring rod 5 to rotate, and the reaction materials can be stirred through the rotation of the stirring rod 5, thereby promoting the reaction.

[0024] See also Figure 1 and 3A novel ethylene glycol hydrogenation reactor comprises: a discharge port 7, which is arranged below a reaction tank 2, a wastewater tank 12 is arranged below the discharge port 7, and a filter screen 13 is installed inside the wastewater tank 12, the wastewater tank 12 corresponds to the position of the discharge port 7, and the filter screen 13 is connected to the wastewater tank 12 by snapping, and the filter screen 13 is a hollow mesh structure; the wastewater tank 12 can collect wastewater flowing out of the discharge port 7, and the filter screen 13 can filter and collect wastewater; the wastewater A transmission rack 14 is connected to the bottom of the box 12, and a gear 15 is installed on one side below the transmission rack 14, and one end of the gear 15 is connected to a driving motor 16; a rotating structure is formed between the transmission motor 11 and the transmission screw rod 10, and the transmission screw rod 10 runs through the inside of the nut seat 9, and the nut seat 9 is fixedly connected to the cleaning brush 8; the transmission motor 11 can drive the transmission screw rod 10 to rotate, and the rotating transmission screw rod 10 can drive the nut seat 9 and the cleaning brush 8 to move vertically, and the cleaning brush 8 fits the inner wall of the reaction tank 2 and can scrape the inner wall of the reaction tank 2, so as to achieve a good cleaning effect; an elastic hose 17 is installed on one side of the wastewater tank 12, and a pre-washing box 18 is connected to the end of the elastic hose 17, and a cleaning box 19 is installed on one side of the reaction tank 2, and a water pump 20 is installed inside the cleaning box 19 and the pre-washing box 18; the wastewater tank 12 forms a connecting structure with the pre-washing box 18 through the elastic hose 17 and the pump body, and the pre-washing box 18 is connected to the pre-washing box 18 through the pipeline and the water pump 20 forms a connecting structure with the reaction tank 2, and the cleaning box 19 forms a connecting structure with the reaction tank 2 through the water pump 20 and the pipeline; the filtered water in the waste water tank 12 can be transported to the pre-washing box 18 through the elastic hose 17 and the pump body, and the water in the pre-washing box 18 can be transported to the reaction tank 2 through the pipeline and the water pump 20, so that the reaction tank 2 can be pre-cleaned, and the cleaning water in the cleaning box 19 can be transported to the reaction tank 2 through the water pump 20 and the pipeline, so as to facilitate the thorough cleaning of the reaction tank 2.

[0025] Working principle: When using the new ethylene glycol hydrogenation reactor, first, add the material into the reaction tank 2 through the feed port 3 for reaction, start the stirring motor 6, and the stirring motor 6 drives the stirring shaft 4 and the stirring rod 5 to rotate. The reaction materials can be stirred by the rotation of the stirring rod 5, thereby promoting the reaction; secondly, take out the reacted material through the discharge port 7, and then clean the tank body, and send the water in the pre-washing box 18 to the reaction tank 2 through the pipeline and the water pump 20, and pre-clean the reaction tank 2, and at the same time cooperate with the stirring rod 5 to stir the cleaning water; then start the transmission motor 11, and the transmission motor 11 drives the transmission screw 10 to rotate, and the rotating transmission screw 10 can drive the nut seat 9 and the cleaning brush 8 to move vertically, and the cleaning brush 8 It fits with the inner wall of the reaction tank 2 and can scrape the inner wall of the reaction tank 2. Then start the water pump 20. The water pump 20 and the pipeline can deliver the cleaning water in the cleaning box 19 to the reaction tank 2, so as to facilitate the thorough cleaning of the reaction tank 2. Finally, start the drive motor 16. The drive motor 16 drives the gear 15 to rotate. The rotating gear 15 can horizontally transmit the transmission rack 14 and the waste water tank 12, and deliver the waste water tank 12 to the bottom of the discharge port 7 to collect the outflowing waste water. At the same time, the filter screen plate 13 can filter and collect the waste water, and then the filtered water in the waste water tank 12 is delivered to the pre-washing box 18 through the elastic hose 17 and the pump body, so as to facilitate the subsequent pre-washing and achieve the water-saving effect. This is the working principle of the new ethylene glycol hydrogenation reactor.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel ethylene glycol hydrogenation reactor, characterized in that: include: A base (1), a reaction tank (2) is installed above the base (1), and a feed port (3) is arranged above the reaction tank (2), a cleaning brush (8) is installed inside the reaction tank (2), and nut seats (9) are installed on both sides of the cleaning brush (8), a conveying screw rod (10) is installed inside the nut seat (9), and one end of the conveying screw rod (10) is connected to a conveying motor (11); A discharge port (7) is arranged below the reaction tank (2); a waste water tank (12) is arranged below the discharge port (7); a filter screen (13) is installed inside the waste water tank (12); a transmission rack (14) is connected below the waste water tank (12); a gear (15) is installed on one side below the transmission rack (14); one end of the gear (15) is connected to a driving motor (16); An elastic hose (17) is installed on one side of the wastewater tank (12), and the end of the elastic hose (17) is connected to a pre-washing tank (18). A cleaning tank (19) is installed on one side of the reaction tank (2), and water pumps (20) are installed inside the cleaning tank (19) and the pre-washing tank (18).

2. A novel ethylene glycol hydrogenation reactor according to claim 1, characterized in that: The reaction tank (2) is also provided with: A stirring motor (6) is installed at the bottom of the reaction tank (2); a stirring shaft (4) is installed above the stirring motor (6); a stirring rod (5) is installed on the outer wall of the stirring shaft (4); and the stirring motor (6) forms a rotating structure through the stirring shaft (4) and the stirring rod (5).

3. A novel ethylene glycol hydrogenation reactor according to claim 1, characterized in that: The driving motor (16) and the gear (15) form a rotating structure, and the gear (15) is meshingly connected with the transmission rack (14).

4. A novel ethylene glycol hydrogenation reactor according to claim 1, characterized in that: The waste water tank (12) corresponds to the position of the discharge port (7), and the filter screen plate (13) is snap-connected with the waste water tank (12), and the filter screen plate (13) is a hollow mesh structure.

5. The novel ethylene glycol hydrogenation reactor according to claim 1, characterized in that: The waste water tank (12) is connected to the pre-wash tank (18) via an elastic hose (17) and a pump body, and the pre-wash tank (18) is connected to the reaction tank (2) via a pipeline and a water pump (20), and the cleaning tank (19) is connected to the reaction tank (2) via a water pump (20) and a pipeline.

6. A novel ethylene glycol hydrogenation reactor according to claim 1, characterized in that: A rotating structure is formed between the transmission motor (11) and the transmission screw rod (10), and the transmission screw rod (10) penetrates the interior of the nut seat (9), and the nut seat (9) is fixedly connected to the cleaning brush (8).

Citation Information

Patent Citations

  • Ethylene glycol liquid phase hydrogenation reactor

    CN218784801U