A coating device for producing yoga mats

Abstract

The utility model discloses a coating device for yoga mat production, and relates to the field of fabric production devices. The utility model includes a rectangular bottom plate and an operating platform fixedly installed on the top of the rectangular bottom plate, and a cleaning mechanism, a collecting mechanism, a conveying mechanism, and a coating mechanism are arranged on the rectangular bottom plate; the cleaning mechanism includes a pool fixedly installed on the top of the operating platform, a water pump is fixedly installed on the inner wall of the bottom of the pool, a water inlet pipe is fixedly installed on the water inlet end of the water pump, a water outlet pipe is fixedly installed on the water outlet end of the water pump, and two rotating nozzles are fixedly installed on the water level plate. The utility model sets a cleaning mechanism to push the coating liquid collection cabinet away to ensure that it is not contaminated with water and the coating liquid inside is not polluted. By starting the water pump, water enters the water level plate through the outlet pipe, and a pressure difference is formed according to the physical structure of the rotating nozzle so that the rotating nozzle can rotate, and the water flow is sprayed to flush the entire transposition, thereby ensuring the long-term use of the device.

Description

Technical Field

[0001] The utility model belongs to the field of fabric production devices, in particular to a coating device for producing yoga mats. Background Art

[0002] At present, people pay more and more attention to the quality and touch of yoga mat fabrics. In most cases, the surface of the fabric needs to be coated during the production process. However, the coating effect of traditional fabric coating equipment is not ideal. In the coating process, the reagent is first applied to the coating roller by a scraper, and then coated by the coating roller. In the production process, impurities are easily attached or there are gaps on the scraper surface, resulting in an axial defect at this coating position, which is easy to form strip-shaped coating defects on the surface coating of the fabric, resulting in a thin or uncoated situation, resulting in a significant reduction in the functionality of the fabric at this position, affecting the use effect of the fabric.

[0003] In the related art, a coating device for yoga mat production with publication number CN115301502B is disclosed, which includes a tensioning component, a coating component and a detection component. After the detection component detects the width of the fabric, the tilt angle between the two first coating rollers and the fabric and the tilt angle between the two second coating rollers and the fabric are adjusted. The influence of the second coating roller and the first coating roller on the width direction movement of the fabric offsets each other, so that the fabric maintains stable length direction movement.

[0004] The coating liquid will remain on the operating table and the coating roller. These substances may cause insufficient adhesion of the new coating and even quality defects such as bubbles and wrinkles during the coating process, resulting in quality problems. Utility Model Content

[0005] The purpose of the utility model is to provide a coating device for yoga mat production, which solves the problem of coating liquid remaining on the operating table and the coating roller by setting a cleaning mechanism. These substances may cause insufficient adhesion of the new coating and even quality defects such as bubbles and wrinkles during the coating process.

[0006] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0007] The utility model is a coating device for producing yoga mats, comprising a rectangular bottom plate and an operating platform fixedly mounted on the top of the rectangular bottom plate, wherein a cleaning mechanism, a collecting mechanism, a conveying mechanism and a coating mechanism are arranged on the rectangular bottom plate;

[0008] The cleaning mechanism includes a water pool fixedly installed on the top of the operating platform, a water pump fixedly installed on the inner wall of the bottom of the water pool, a water inlet pipe fixedly installed on the water inlet end of the water pump, a water outlet pipe fixedly installed on the water outlet end of the water pump, a water level plate is arranged in the operating platform, and two rotating nozzles are fixedly installed on the water level plate.

[0009] Furthermore, the collection mechanism includes a collection box fixedly installed on the top of the rectangular bottom plate, the top of the collection box is opened and the top of the coating liquid collection cabinet is in contact with the operating table, a hydraulic cylinder 1 is fixedly installed on the front of the operating table, a push plate 13 is fixedly installed on the left side of the coating liquid collection cabinet, the output shaft of the hydraulic cylinder 1 is fixedly connected to the push plate, and an operating panel is provided on the operating table.

[0010] Furthermore, the transmission mechanism includes a plurality of support columns fixedly mounted on the top of the rectangular base plate, a motor 1 being fixedly mounted on each corresponding support column, two rollers being rotatably mounted on the sides of the two corresponding support columns close to each other, the top ends of the two corresponding rollers respectively pass through the two corresponding support columns, the output shaft of the motor 1 is fixedly connected to the top ends of the corresponding rollers, an inlet roller group and an outlet roller group are fixedly sleeved on the outer walls of the four corresponding rollers, two pulleys are fixedly sleeved on the outer walls of the two corresponding rollers, and belts are wound around the outer walls of the two pulleys.

[0011] Furthermore, the coating mechanism includes an adjusting component, a coating component and an immersion component, the adjusting component includes a threaded rod and a limit rod threadedly mounted on the top inner wall of the operating platform, a second motor is fixedly mounted on the right outer wall of the operating platform, the right end of the threaded rod extends outside the operating platform and is fixedly connected to the output shaft of the second motor, a sliding block is threadedly sleeved on the outer wall of the threaded rod, the limit rod penetrates the sliding block and is slidably connected to the sliding block, and a second hydraulic cylinder is fixedly mounted on the bottom of the sliding block.

[0012] Furthermore, the coating assembly includes a profile frame fixedly mounted on the second output shaft of the hydraulic cylinder, the left side of the profile frame is fixedly connected to the water level plate, a small coating liquid box is fixedly mounted inside the profile frame, a plurality of nozzles are fixedly mounted at the bottom of the small coating liquid box, a coating roller is rotatably mounted inside the profile frame, and the ends of the plurality of nozzles are in contact with the outer wall of the coating roller.

[0013] Furthermore, the immersion assembly includes a coating liquid pool and an infusion pump fixedly mounted on the top of the operating table, a liquid inlet pipe fixedly mounted on the liquid inlet end of the infusion pump, the end of the liquid inlet pipe extends into the coating liquid pool, an infusion pipe fixedly mounted on the infusion end of the infusion pump, the end of the infusion pipe extends into a small coating liquid box, an L-shaped connecting frame fixedly mounted on the right side of the sliding block, and a drying lamp fixedly mounted on the end of the L-shaped connecting frame.

[0014] The utility model has the following beneficial effects:

[0015] The utility model provides a collecting mechanism so that when the hydraulic cylinder is started, the excess coating liquid is collected by the coating liquid collecting cabinet during operation, thereby saving resources. When cleaning, the hydraulic cylinder pushes the push plate, which pushes the coating liquid collecting cabinet out, and the collection box collects the sewage after cleaning, thereby facilitating the discharge of the sewage after cleaning. The utility model provides a transmission mechanism so that when the motor is started, the motor drives the corresponding roller shaft to rotate, drives the inlet roller group to rotate, and drives the outlet roller group to rotate at the same time with the cooperation of the pulley. After the yoga mat is partially coated, it is transported to ensure that the entire yoga mat can be coated and is easy to adjust. The adjustment component is provided so that the motor is started, the motor drives the corresponding roller shaft to rotate, drives the inlet roller group to rotate, and drives the outlet roller group to rotate at the same time. Machine 2, motor 2 drives the threaded rod to rotate, drives the sliding block to slide, thereby drives the entire coating device to slide repeatedly, and is limited by the limit rod, and at the same time starts the hydraulic cylinder 2 to adjust the entire coating assembly up and down to adapt to yoga mats of different thicknesses; by setting the coating assembly, the coating roller is set, and the coating roller soaked in the coating liquid rolls left and right on the yoga mat, so that the coating liquid diffuses around the yoga mat fabric, the coating is evenly coated, and the coating effect is improved; by setting the immersion assembly, the coating liquid is started by starting the infusion pump, and the coating liquid enters the coating liquid small box through the infusion tube, and then the coating roller is soaked through the nozzle, and after the coating is evenly coated, it is dried using a drying lamp.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a schematic diagram of the structure of a coating device for producing yoga mats according to the utility model;

[0019] Figure 2 This is a schematic diagram of the left side structure of a coating device for producing yoga mats according to the utility model;

[0020] Figure 3 For this utility model Figure 2 A is a schematic diagram of the enlarged structure of the middle part;

[0021] Figure 4 This is a schematic diagram of the top view of a coating device for producing yoga mats according to the utility model;

[0022] Figure 5This is a schematic diagram of the back cross-sectional structure of a coating device for producing yoga mats according to the utility model;

[0023] Figure 6 The utility model is a side sectional structural schematic diagram of a coating device for producing yoga mats.

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] 1. Rectangular bottom plate; 2. Operating table; 3. Water pool; 4. Water pump; 5. Water inlet pipe; 6. Water outlet pipe; 7. Water level plate; 8. Rotating nozzle; 9. Collection box; 10. Slide trough; 11. Coating liquid collection cabinet; 12. Hydraulic cylinder 1; 13. Push plate; 14. Operating panel; 15. Support column; 16. Motor 1; 17. Roller; 18. Inlet roller group; 19. Outlet roller group; 20. Pulley; 21. Belt; 22. Threaded rod; 23. Limit rod; 24. Motor 2; 25. Sliding block; 26. Hydraulic cylinder 2; 27. L-shaped frame; 28. Small coating liquid box; 29. ​​Spray pipe; 30. Coating roller; 31. Coating liquid pool; 32. Infusion pump; 33. Inlet pipe; 34. Infusion pipe; 35. L-shaped connecting frame; 36. Drying lamp. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-6 As shown, the utility model is a coating device for producing yoga mats, comprising a rectangular bottom plate 1 and an operating stand 2 fixedly mounted on the top of the rectangular bottom plate 1, and a cleaning mechanism, a collecting mechanism, a conveying mechanism, and a coating mechanism are arranged on the rectangular bottom plate 1;

[0028] The cleaning mechanism includes a water pool 3 fixedly installed on the top of the operating platform 2, a water pump 4 is fixedly installed on the inner wall at the bottom of the water pool 3, a water inlet pipe 5 is fixedly installed at the water inlet end of the water pump 4, and a water outlet pipe 6 is fixedly installed at the water outlet end of the water pump 4. A water level plate 7 is provided in the operating platform 2, and two rotating nozzles 8 are fixedly installed on the water level plate 7.

[0029] Among them Figure 3As shown, the collecting mechanism includes a collecting box 9 fixedly mounted on the top of a rectangular bottom plate 1, a top of the collecting box 9 is opened, and the top of a coating liquid collecting cabinet 11 contacts with an operating platform 2, a hydraulic cylinder 12 is fixedly mounted on the front of the operating platform 2, a push plate 13 is fixedly mounted on the left side of the coating liquid collecting cabinet 11, an output shaft of the hydraulic cylinder 12 is fixedly connected to the push plate 13, and an operating panel 14 is provided on the operating platform 2.

[0030] By setting up a collecting mechanism, when the hydraulic cylinder 12 is started, the excess coating liquid is collected by the coating liquid collecting cabinet 11 during operation, thereby saving resources. During cleaning, the hydraulic cylinder 12 pushes the push plate 13, and the push plate 13 pushes out the coating liquid collecting cabinet 11, and then the collection box 9 is used to collect the sewage after cleaning, thereby facilitating the discharge of the sewage after cleaning.

[0031] Among them Figure 5 As shown, the transmission mechanism includes a plurality of support columns 15 fixedly mounted on the top of the rectangular base plate 1, a motor 16 is fixedly mounted on the corresponding support column 15, two rollers 17 are rotatably mounted on the sides of the two corresponding support columns 15 close to each other, the top ends of the two corresponding rollers 17 respectively penetrate the two corresponding support columns 15, the output shaft of the motor 16 is fixedly connected to the top end of the corresponding roller 17, an inlet roller group 18 and an outlet roller group 19 are fixedly sleeved on the outer walls of the corresponding four rollers 17, two pulleys 20 are fixedly sleeved on the outer walls of the two corresponding rollers 17, and belts 21 are wound around the outer walls of the two pulleys 20.

[0032] By setting up a conveying mechanism, by starting the motor 16, the motor 16 drives the corresponding roller 17 to rotate, drives the inlet roller group 18 to rotate, and drives the outlet roller group 19 to rotate at the same time with the cooperation of the pulley 20. After the yoga mat is partially coated, it is transported to ensure that the entire yoga mat can be coated and easy to adjust.

[0033] Among them Figure 6 As shown, the coating mechanism includes an adjusting component, a coating component and an immersion component. The adjusting component includes a threaded rod 22 and a limit rod 23 threadedly installed on the inner wall of the top of the operating platform 2. A second motor 24 is fixedly installed on the right outer wall of the operating platform 2. The right end of the threaded rod 22 extends to the outside of the operating platform 2 and is fixedly connected to the output shaft of the second motor 24. A sliding block 25 is threadedly sleeved on the outer wall of the threaded rod 22. The limit rod 23 penetrates the sliding block 25 and is slidably connected to the sliding block 25. A second hydraulic cylinder 26 is fixedly installed on the bottom of the sliding block 25.

[0034] By setting the adjustment component, the motor 24 is started, and the motor 24 drives the threaded rod 22 to rotate, drives the sliding block 25 to slide, thereby driving the entire coating device to slide repeatedly, and is limited by the limit rod 23. At the same time, the hydraulic cylinder 26 is started to adjust the entire coating assembly up and down to adapt to yoga mats of different thicknesses.

[0035] Among them Figure 3 As shown, the coating assembly includes a profile frame 27 fixedly mounted on the output shaft of the hydraulic cylinder 26, the left side of the profile frame 27 is fixedly connected to the water level plate 7, a small coating liquid box 28 is fixedly mounted in the profile frame 27, a plurality of nozzles 29 are fixedly mounted at the bottom of the small coating liquid box 28, a coating roller 30 is rotatably mounted in the profile frame 27, and the ends of the plurality of nozzles 29 are in contact with the outer wall of the coating roller 30.

[0036] By setting the coating assembly, the coating roller 30 is set, and the coating roller 30 soaked with the coating liquid rolls left and right on the yoga mat, so that the coating liquid spreads around the yoga mat fabric, the coating is uniform, and the coating effect is improved.

[0037] Among them Figure 6 As shown, the immersion component includes a coating liquid pool 31 and an infusion pump 32 fixedly mounted on the top of the operating table 2, a liquid inlet pipe 33 is fixedly mounted on the liquid inlet end of the infusion pump 32, and the end of the liquid inlet pipe 33 extends into the coating liquid pool 31, a liquid infusion pipe 34 is fixedly mounted on the infusion end of the infusion pump 32, and the end of the infusion pipe 34 extends into the coating liquid small box 28, an L-shaped connecting frame 35 is fixedly mounted on the right side of the sliding block 25, and a drying lamp 36 is fixedly mounted on the end of the L-shaped connecting frame 35.

[0038] By setting up the immersion component, the coating liquid can be started by starting the infusion pump 32, entering the coating liquid small box 28 through the infusion tube 34, and then soaking the coating roller 30 through the nozzle 29. After the coating is evenly applied, it is dried by the drying lamp 36.

[0039] A specific application of this embodiment is: when in use, first start the motor 16, let the yoga mat fabric enter the operating platform 2 through the feed roller group 18, transfer it to the operating panel 14, start the motor 24 and the hydraulic cylinder 26, adjust the entire coating device to an appropriate position, and then start the infusion pump 32, soak the coating roller 30 with the coating liquid through the nozzle 29, and then slide the threaded rod 22 left and right, and the coating roller 30 repeatedly rolls on the fabric to make the coating uniform, and then transfer it to the drying lamp 36 to dry the coated fabric. A lot of coating liquid will fall off, and it will be collected in the coating liquid collection cabinet 11 through the operation panel 14 for repeated use to save resources. Finally, the machine needs to be cleaned after the coating is completed. First, push the coating liquid collection cabinet 11 open to ensure that it is not contaminated by water and the coating liquid inside is not contaminated. Start the water pump 4 to let water enter the water level plate 7 through the outlet pipe 6, and then form a pressure difference according to the physical structure of the rotating nozzle 8 so that the rotating nozzle 8 can rotate and spray water to flush the entire device to prevent the device from being eroded by the coating liquid and ensure the long-term use of the device.

[0040] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0041] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A coating device for producing yoga mats, comprising a rectangular bottom plate (1) and an operating stand (2) fixedly mounted on the top of the rectangular bottom plate (1), characterized in that: The rectangular bottom plate (1) is provided with a cleaning mechanism, a collecting mechanism, a conveying mechanism, and a coating mechanism; The cleaning mechanism comprises a water pool (3) fixedly mounted on the top of an operating platform (2); a water pump (4) is fixedly mounted on the inner wall of the bottom of the water pool (3); a water inlet pipe (5) is fixedly mounted on the water inlet end of the water pump (4); a water outlet pipe (6) is fixedly mounted on the water outlet end of the water pump (4); a water level plate (7) is arranged inside the operating platform (2); and two rotating spray heads (8) are fixedly mounted on the water level plate (7).

2. A coating device for producing yoga mats according to claim 1, characterized in that: The collecting mechanism comprises a collecting box (9) fixedly mounted on the top of a rectangular bottom plate (1); the top of the collecting box (9) is opened and the top of a coating liquid collecting cabinet (11) contacts an operating platform (2); a hydraulic cylinder (12) is fixedly mounted on the front of the operating platform (2); a push plate (13) is fixedly mounted on the left side of the coating liquid collecting cabinet (11); an output shaft of the hydraulic cylinder (12) is fixedly connected to the push plate (13); and an operating panel (14) is arranged on the operating platform (2).

3. A coating device for producing yoga mats according to claim 1, characterized in that: The transmission mechanism comprises a plurality of support columns (15) fixedly mounted on the top of a rectangular bottom plate (1), a motor (16) fixedly mounted on each of the support columns (15), two rollers (17) rotatably mounted on the sides of the two corresponding support columns (15) close to each other, the top ends of the two corresponding rollers (17) respectively penetrate the two corresponding support columns (15), the output shaft of the motor (16) is fixedly connected to the top ends of the corresponding rollers (17), an inlet roller group (18) and an outlet roller group (19) are fixedly sleeved on the outer walls of the four corresponding rollers (17), two belt pulleys (20) are fixedly sleeved on the outer walls of the two corresponding rollers (17), and belts (21) are wound around the outer walls of the two belt pulleys (20).

4. A coating device for producing yoga mats according to claim 1, characterized in that: The coating mechanism comprises an adjustment component, a coating component and an immersion component. The adjustment component comprises a threaded rod (22) and a limit rod (23) threadedly mounted on the inner wall of the top of the operating platform (2). A second motor (24) is fixedly mounted on the right outer wall of the operating platform (2). The right end of the threaded rod (22) extends outside the operating platform (2) and is fixedly connected to the output shaft of the second motor (24). A sliding block (25) is threadedly sleeved on the outer wall of the threaded rod (22). The limit rod (23) penetrates the sliding block (25) and is slidably connected to the sliding block (25). A second hydraulic cylinder (26) is fixedly mounted on the bottom of the sliding block (25).

5. A coating device for producing yoga mats according to claim 4, characterized in that: The coating assembly comprises a profile frame (27) fixedly mounted on the output shaft of hydraulic cylinder 2 (26), the left side of the profile frame (27) being fixedly connected to the water level plate (7), a small coating liquid box (28) being fixedly mounted inside the profile frame (27), a plurality of nozzles (29) being fixedly mounted at the bottom of the small coating liquid box (28), a coating roller (30) being rotatably mounted inside the profile frame (27), and the ends of the plurality of nozzles (29) being in contact with the outer wall of the coating roller (30).

6. A coating device for producing yoga mats according to claim 5, characterized in that: The immersion assembly comprises a coating liquid pool (31) and an infusion pump (32) fixedly mounted on the top of the operating platform (2); a liquid inlet pipe (33) is fixedly mounted on the liquid inlet end of the infusion pump (32); the end of the liquid inlet pipe (33) extends into the coating liquid pool (31); a liquid infusion pipe (34) is fixedly mounted on the liquid infusion end of the infusion pump (32); the end of the liquid infusion pipe (34) extends into the coating liquid small box (28); an L-shaped connecting frame (35) is fixedly mounted on the right side of the sliding block (25); a drying lamp (36) is fixedly mounted at the end of the L-shaped connecting frame (35).

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