A simple short-length bar collection device

By designing a simple bar short ruler collection device and using mechanized sorting technology, the problems of high labor intensity, low safety factor and low production efficiency caused by manual sorting of short ruler bars are solved, and efficient and safe sorting operations are achieved, which improves production efficiency and reduces maintenance costs.

CN222739717UActive Publication Date: 2025-04-11SHANXI JINGANG INTELLIGENT MFG TECH IND
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Patent Information

Application Number
CN202421366188.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-11
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

On the Jingang hot-rolled bar production line, the sorting of short ruler bars mainly relies on manual operations, resulting in high labor intensity, low safety factor, and slow manual sorting speed, which affects production efficiency and output.

Method used

A simple rod short ruler collection device is designed, including frame plate, clamping assembly, lifting assembly, transmission assembly and collection assembly. Through the cooperation of cylinder rod, movable clamp and anti-slip pad, automatic control technology is realized, and the mechanical replacement of manual sorting operations are carried out.

Benefits of technology

It significantly reduces the labor intensity of workers, and the mechanical sorting speed is much faster than manual labor, improves production efficiency, simplifies operation and maintenance, and reduces fault points and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel rolling machinery and equipment, specifically a simple short-length bar collection device, including a frame plate, and clamping assemblies are arranged on both sides of the top of the frame plate. The clamping assembly includes a frame one, and the frame one is fixedly connected to both sides of the top of the frame plate. A cylinder is fixedly connected to both sides of the frame one, and a cylinder rod is fixedly connected to one side of the cylinder rod, and a movable splint is fixedly connected to one side of the cylinder rod, and an anti-skid pad is fixedly connected to one side of the movable splint. The simple short-length bar collection device realizes automatic control technology through the cooperation between the cylinder rod, the movable splint and the anti-skid pad, and uses machinery instead of manual labor to perform sorting operations, which can significantly reduce the labor intensity of workers. The mechanical sorting speed is much faster than manual labor, thereby greatly improving production efficiency, and the automated sorting operation makes operation and maintenance relatively simple, which also means fewer failure points and lower maintenance costs.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel rolling machinery and equipment, in particular to a simple short-length bar collecting device. Background Art

[0002] On the hot-rolled bar production line of Jingang, the double-length bars coming down from the cooling bed need to be cut into finished products by fixed-length shears. During the shearing process, there will be a small amount of short-length bars. In order not to affect the overall quality of the finished products, the short-length bars must be separated from the finished products before being sent to the baler.

[0003] The sorting of short-length bars is mainly done manually on the collection chain bed. Workers need to quickly identify and manually pick the short-length bars on the conveyor roller. The labor intensity is high and the safety factor is low. In addition, the manual sorting of short-length bars is slow, which affects the normal production efficiency and output. Utility Model Content

[0004] The purpose of the utility model is to provide a simple short-length bar collection device to solve the problem that the sorting work of short-length bars proposed in the above-mentioned background technology is mainly completed by manual operation on a collection chain bed, and workers need to quickly identify and manually pick the short-length bars on the conveyor roller, which has high labor intensity and low safety factor, and the manual sorting of short-length bars is slow, affecting the normal production efficiency and output. To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a simple short-length bar collection device, comprising a rack, clamping assemblies are arranged on both sides of the top of the rack, the clamping assembly comprises a frame one, the frame one is fixedly connected to both sides of the top of the rack, the frame one is fixedly connected to a cylinder on both sides, one side of the cylinder is fixedly connected to a cylinder rod, one side of the cylinder rod is fixedly connected to a movable splint, one side of the movable splint is fixedly connected to an anti-skid pad, through the cooperation between the cylinder rod, the movable splint and the anti-skid pad, automatic control technology is realized, and the labor intensity of workers is significantly reduced by using machinery instead of manual labor for sorting operations. The mechanical sorting speed is much faster than manual labor, thereby greatly improving the production efficiency, and the automated sorting operation makes operation and maintenance relatively simple, which also means fewer failure points and lower maintenance costs.

[0005] Further preferably, a lifting assembly is provided on one side of the top of the shelf, and the lifting assembly includes a frame 2, and the frame 2 is fixedly connected to one side of the top of the shelf, and an electric push rod 1 is fixedly connected to the top of the frame 2, and a pushing end of one side of the electric push rod 1 is fixedly connected to a pushing rod 1, and the other end of the pushing rod 1 is fixedly connected to a lifting baffle.

[0006] Further preferably, a beam switch 1 is fixedly connected to one side of the frame 2, and a transmission assembly is provided on one side of the frame plate. Through the cooperation between the transmission rod 1, the rotating roller and the transmission chain, the short rod can run smoothly and safely, which not only improves the production efficiency, but also reduces the equipment failure rate and maintenance cost.

[0007] Further preferably, the transmission assembly includes a motor, the motor is fixedly connected to one side of the frame plate, the transmission end of one side of the motor is fixedly connected to a transmission rod 1, the side surface of the transmission rod 1 is fixedly connected to a rotating roller, the side surface of the transmission rod 1 is rotatably connected to a transmission chain, the other end of the transmission chain is rotatably connected to a transmission rod 2, and the side surface of the rotating roller is movably connected to a bar ruler. Due to the high transmission efficiency and long transmission distance of the transmission chain, this matching mode is particularly suitable for the transmission and processing of longer materials such as bars.

[0008] Further preferably, a collecting assembly is provided on one side of the top of the shelf, and the collecting assembly includes a frame three, and the frame three is fixedly connected to one side of the top of the shelf, the top of the frame three is fixedly connected to an electric push rod two, the pushing end of the bottom of the electric push rod two is fixedly connected to a push rod two, and the bottom of the push rod two is fixedly connected to a movable baffle.

[0009] Further preferably, a radiation switch 2 is fixedly connected to one side of the frame 3, and a tripod is fixedly connected to the bottom of the frame plate. The radiation switch 2 helps to detect short lengths of bars and finished products, makes it easy to collect short lengths of bars, and reduces manual operations.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] In the utility model, automatic control technology is realized through the cooperation between the cylinder rod, the movable splint and the anti-skid pad, and the sorting operation is performed by machinery instead of manual labor, which can significantly reduce the labor intensity of workers. The mechanical sorting speed is much faster than that of manual labor, thereby greatly improving the production efficiency. In addition, the automated sorting operation makes the operation and maintenance relatively simple, which also means fewer failure points and lower maintenance costs.

[0012] In the utility model, through the cooperation between the transmission rod, the rotating roller and the transmission chain, the short length of the bar can achieve stable and safe operation, which not only improves the production efficiency but also reduces the equipment failure rate and maintenance cost. Due to the high transmission efficiency and long transmission distance of the transmission chain, this cooperation mode is particularly suitable for the transmission and processing of longer materials such as bars.

[0013] In the present invention, compared with employing a large number of workers for manual sorting, the long-term operating cost of the automated sorting system is lower. In addition, due to its simple structure, convenient use and significant effect, these devices are easy to promote and apply. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;

[0015] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;

[0016] Figure 3 The three-dimensional structure of the utility model is shown in FIG. Figure 3 ;

[0017] Figure 4 This is an enlarged three-dimensional structure diagram of the local details of the utility model Figure 1 ;

[0018] Figure 5 This is an enlarged three-dimensional structure diagram of the local details of the utility model Figure 2 ;

[0019] Figure 6 This is an enlarged three-dimensional structure diagram of the local details of the utility model Figure 3 .

[0020] In the figure: 1. shelf; 2. clamping assembly; 201. frame one; 202. cylinder; 203. cylinder rod; 204. movable splint; 205. anti-skid pad; 3. lifting assembly; 301. frame two; 302. electric push rod one; 303. push rod one; 304. lifting baffle; 4. opposite shooting switch one; 5. transmission assembly; 501. motor; 502. transmission rod one; 503. rotating roller; 504. transmission chain; 505. transmission rod two; 6. rod ruler; 7. collecting assembly; 701. frame three; 702. electric push rod two; 703. push rod two; 704. movable baffle; 8. opposite shooting switch two; 9. tripod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 6The utility model provides a technical solution: a simple short-length bar collection device, including a frame 1, clamping assemblies 2 are arranged on both sides of the top of the frame 1, the clamping assembly 2 includes a frame 201, the frame 201 is fixedly connected to both sides of the top of the frame 1, the two sides of the frame 201 are fixedly connected with a cylinder 202, one side of the cylinder 202 is fixedly connected with a cylinder rod 203, one side of the cylinder rod 203 is fixedly connected with a movable splint 204, one side of the movable splint 204 is fixedly connected with an anti-slip pad 205, when the group containing short-length bars is transmitted to the vicinity of the movable splint 204, the cylinder 202 moves the movable splint 204 inward to clamp the tail of the finished bar, and the rotating roller 503 starts forward.

[0023] In this embodiment, Figure 1 , Figure 2 and Figure 5 As shown, a lifting assembly 3 is provided on one side of the top of the shelf 1, and the lifting assembly 3 includes a frame 2 301, and the frame 2 301 is fixedly connected to one side of the top of the shelf 1, and an electric push rod 1 302 is fixedly connected to the top of the frame 2 301, and a pushing end on one side of the electric push rod 1 302 is fixedly connected to a pushing rod 1 303, and the other end of the pushing rod 1 303 is fixedly connected to a lifting baffle 304. When the equipment is running, when the rod is transmitted to the vicinity of the lifting baffle 304 through the rotating roller 503, the shooting switch 1 4 detects that there is a short piece in the rod, so that the electric push rod 1 302 causes the lifting baffle 304 to fall.

[0024] In this embodiment, Figure 2 , Figure 3 and Figure 6 As shown, a beam switch 1 4 is fixedly connected to one side of the frame 2 301, and a transmission assembly 5 is provided on one side of the frame 1. The transmission assembly 5 includes a motor 501, which is fixedly connected to one side of the frame 1, and a transmission end on one side of the motor 501 is fixedly connected to a transmission rod 1 502, and a rotating roller 503 is fixedly connected to the side surface of the transmission rod 1 502, and a transmission chain 504 is rotatably connected to the side surface of the transmission rod 1 502, and the other end of the transmission chain 504 is rotatably connected to the transmission rod 2 505, and a bar ruler 6 is movably connected to the side surface of the rotating roller 503. The motor 501 drives the transmission rod 1 502 to rotate, so that the rotating roller 503 rotates, and at the same time, the transmission chain 504 rotates while driving the transmission rod 2 505 at the other end to rotate, and the cycle is in sequence to rotate the rotating roller 503, so that the movable bar ruler 6 is transmitted, and the short-length bar group is transmitted through the rotating roller 503. After being aligned with the movable baffle 704, the beam switch 2 8 has a signal.

[0025] In this embodiment, Figure 1 , Figure 2 and Figure 3As shown, a collecting assembly 7 is provided on one side of the top of the shelf 1, and the collecting assembly 7 includes a frame three 701, and the frame three 701 is fixedly connected to one side of the top of the shelf 1, and the top of the frame three 701 is fixedly connected to an electric push rod two 702, and the pushing end of the bottom of the electric push rod two 702 is fixedly connected to a push rod two 703, and the bottom of the push rod two 703 is fixedly connected to a movable baffle 704, and one side of the frame three 701 is fixedly connected to a shooting switch two 8, and the bottom of the shelf 1 is fixedly connected to a tripod 9. At the same time, the movable baffle 704 falls, and the short-length bars are sent to the collecting area. When all the short lengths are sent out of the rotating roller 503, the short-length roller stops, the movable baffle 704 rises, and the movable clamp 204 is released at the same time, and the short-length roller starts to reverse. When the shooting switch one 4 has a signal delay to stop the short-length roller, the lifting baffle 304 is raised, and the whole process ends.

[0026] The use method and advantages of the utility model: When the simple short-length bar collecting device is used, the working process is as follows:

[0027] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, when the equipment is running, when the bar is transferred to the vicinity of the lifting baffle 304 through the rotating roller 503, the shooting switch 14 detects that there are short pieces in the bar, and the electric push rod 1 302 makes the lifting baffle 304 fall. When the group of bars containing short pieces is transferred to the vicinity of the movable clamping plate 204, the cylinder 202 moves the movable clamping plate 204 inward to clamp the tail of the finished bar, and the rotating roller 503 is started forward, and the motor 501 drives the transmission rod 1 502 to rotate, so that the rotating roller 503 rotates, and at the same time, the transmission chain 504 rotates while driving the transmission rod 2 5 at the other end. 05 rotates, and circulates in sequence, so that the rotating roller 503 rotates, thereby transmitting the movable rod scale 6. The short-length rod group is transmitted by the rotating roller 503. After being aligned by the movable baffle 704, the shooting switch 28 has a signal, and the movable baffle 704 falls at the same time, and the short-length rods are sent to the collection area. After all the short lengths are sent out of the rotating roller 503, the short-length roller stops, the movable baffle 704 rises, and the movable clamp 204 is released at the same time, and the short-length roller starts to reverse. After the shooting switch 14 has a signal to delay the stop of the short-length roller, the lifting baffle 304 is raised, and the whole process is completed.

[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A simple short-length bar collection device, comprising a frame plate (1), characterized in that: Clamping assemblies (2) are provided on both sides of the top of the frame plate (1), and the clamping assembly (2) comprises a frame one (201), the frame one (201) is fixedly connected to both sides of the top of the frame plate (1), the frame one (201) is fixedly connected to both sides of the top of the frame plate (1), a cylinder (202) is fixedly connected to one side of the cylinder (202) with a cylinder rod (203), a movable clamping plate (204) is fixedly connected to one side of the cylinder rod (203), and a non-slip pad (205) is fixedly connected to one side of the movable clamping plate (204).

2. A simple short-length bar collection device according to claim 1, characterized in that: A lifting assembly (3) is provided on one side of the top of the frame (1), and the lifting assembly (3) comprises a second frame (301), the second frame (301) is fixedly connected to one side of the top of the frame (1), the top of the second frame (301) is fixedly connected to an electric push rod (302), a pushing end on one side of the electric push rod (302) is fixedly connected to a pushing rod (303), and the other end of the pushing rod (303) is fixedly connected to a lifting baffle (304).

3. A simple short-length bar collection device according to claim 2, characterized in that: A beam switch (4) is fixedly connected to one side of the frame (301), and a transmission assembly (5) is provided on one side of the frame (1).

4. A simple short-length bar collection device according to claim 3, characterized in that: The transmission assembly (5) comprises a motor (501), wherein the motor (501) is fixedly connected to one side of the frame plate (1), a transmission end on one side of the motor (501) is fixedly connected to a transmission rod 1 (502), a side surface of the transmission rod 1 (502) is fixedly connected to a rotating roller (503), a side surface of the transmission rod 1 (502) is rotatably connected to a transmission chain (504), the other end of the transmission chain (504) is rotatably connected to a transmission rod 2 (505), and a side surface of the rotating roller (503) is movably connected to a bar ruler (6).

5. The simple short-length bar collecting device according to claim 1 is characterized in that: A collecting assembly (7) is provided on one side of the top of the shelf (1), and the collecting assembly (7) includes a frame three (701), and the frame three (701) is fixedly connected to one side of the top of the shelf (1), and the top of the frame three (701) is fixedly connected to an electric push rod two (702), and the pushing end of the bottom of the electric push rod two (702) is fixedly connected to a push rod two (703), and the bottom of the push rod two (703) is fixedly connected to a movable baffle (704).

6. A simple short-length bar collection device according to claim 5, characterized in that: A second beam switch (8) is fixedly connected to one side of the frame three (701), and a tripod (9) is fixedly connected to the bottom of the frame plate (1).