A gearbox double-shaft oil washing device

By designing the gearbox dual-axis oil washing device, the combination of oil pump, impeller, fixed shaft, sleeve and extrusion block is used to solve the problem of insufficient oil washing of the gearbox dual-axis oil washing, and a more thorough oil washing effect is achieved.

CN222739782UActive Publication Date: 2025-04-11SHENZHEN HUITENG VARIABLE SPEED TECH CO LTD
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Patent Information

Application Number
CN202323477837.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-20
Publication Date
2025-04-11
Estimated Expiration
2033-12-20

AI Technical Summary

Technical Problem

The existing gearbox dual-axis oil washing technology has the problem of insufficient oil washing and poor oil washing effect at dead corners.

Method used

A gearbox dual-axis oil washing device is designed. By setting up an oil pump, impeller, fixed shaft, shaft sleeve and extrusion block, the gearbox drive and oil washing process are realized to ensure that the oil washing is more thorough.

Benefits of technology

By oil washing with the double shaft of the driving gear box, the problem of insufficient oil washing and poor oil washing effect at dead corners is solved, and a more thorough oil washing effect is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-shaft oil washing device for a gear box, comprising a fixed box, a fixed plate fixedly connected to the top of the fixed box, an oil pump, an impeller, a fixed shaft, a shaft sleeve and an extrusion block are arranged, and when the double-shafts of the gear box are oil washed by the device, the threaded shaft is firstly rotated to be spirally connected with the extrusion block to squeeze the gear box tightly on the top of the fixed seat to ensure that the shaft of the gear box is inserted into the shaft sleeve, and then the oil pump is started, at this time, the oil in the oil tank is extracted through the oil pump through the oil extraction pipe, and then sprayed to the impeller through the delivery pipe, and the impeller is further driven to drive the fixed shaft, the shaft sleeve and the shaft of the gear box to rotate, and when the sprayed oil is flushed into the gear box through the oil outlet pipe and then flows back to the oil tank through the oil inlet pipe, the filter box and the fixed pipe, the double-shafts of the gear box are flushed and oil washed in the process of driving the gear box, so that the double-shafts of the gear box are oil washed more thoroughly, and the occurrence of poor oil washing effect in dead corners is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of double-shaft oil washing of gear boxes, in particular to a double-shaft oil washing device for gear boxes. Background Art

[0002] Gearboxes are widely used, for example, in wind turbines. Gearboxes are an important mechanical component that is widely used in wind turbines. Their main function is to transmit the power generated by the wind wheel under the action of wind to the generator and make it obtain the corresponding speed. Usually, the speed of the wind wheel is very low, far from the speed required for the generator to generate electricity. It must be achieved through the speed increase effect of the gearbox gear pair, so the gearbox is also called a speed increaser. When processing and producing the gearbox, it is usually necessary to perform oil washing on the double shafts of the gearbox. During oil washing, the double shafts of the gearbox can be oil washed by connecting oil washing pipes at both ends of the gearbox and then pumping oil into the gearbox for flushing. Since the gearbox is generally placed on a support plate during oil washing, and then the oil washing pipes are connected at both ends, and the gearbox is not driven, the oil washing of the double shafts of the gearbox is not thorough enough, and there is a phenomenon of poor oil washing effect in dead corners. Therefore, a double shaft oil washing device for a gearbox is proposed to address the above problems. Utility Model Content

[0003] The technical problem to be solved by the utility model overcomes the existing defects and can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A double-axis oil washing device for a gear box comprises a fixed box, a fixed plate is fixedly connected to the top of the fixed box, a controller is fixedly connected to the left end of the fixed plate, an oil pump is fixedly connected to the left end of the inner side of the fixed box, an oil suction pipe is connected to the right end of the oil pump, an oil tank fixedly connected to the fixed box is fixedly connected to the outer side of the oil suction pipe, a delivery pipe that runs through the fixed box and the fixed plate is connected to the top of the oil pump, and the delivery pipe is fixedly connected to the fixed box and the fixed plate, a fixed cover fixedly connected to the fixed plate is connected to the top of the delivery pipe, an oil outlet pipe is connected to the front side of the top of the fixed cover, a fixed shaft is rotatably connected to the inner side of the fixed cover, and an impeller rotatably connected to the fixed cover is fixedly connected to the outer side of the fixed shaft.

[0006] As a further improvement of the utility model, the right end of the oil tank is connected to a fixed pipe that passes through the fixed box, and the fixed pipe is fixedly connected to the fixed box. The other end of the fixed pipe is connected to a filter box that is fixedly connected to the fixed box. The top of the filter box is connected to an oil inlet pipe, and a filter screen is placed inside the filter box.

[0007] As a further improvement of the present invention, the fixed shaft passes through the fixed cover, and a shaft sleeve is fixedly connected to the right end of the fixed shaft.

[0008] As a further improvement of the utility model, the inner right end of the fixed plate is slidably connected to a fixed seat, the inner top end of the fixed seat is slidably connected to an extrusion block, the inner right end of the extrusion block is spirally connected to a threaded shaft that passes through the fixed seat and the fixed plate, and the threaded shaft is rotatably connected to the fixed seat, and the threaded shaft is slidably connected to the fixed plate.

[0009] As a further improvement of the present invention, the bottom end of the fixed seat is rotatably connected to a rotating rod via a rotating shaft, the other end of the rotating rod is rotatably connected to a slider slidably connected to the fixed plate via a rotating shaft, a bidirectional threaded shaft with opposite thread directions on both sides is spirally connected to the inner side of the slider, and the bidirectional threaded shaft passes through the slider and the fixed plate, and the bidirectional threaded shaft is rotatably connected to the fixed plate.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. A double-shaft oil washing device for a gear box, which is provided with an oil pump, an impeller, a fixed shaft, a sleeve and an extrusion block. When the double-shaft of the gear box is oil washed by the device, the threaded shaft is firstly rotated to spirally connect with the extrusion block to squeeze the gear box tightly on the top of the fixed seat to ensure that the shaft of the gear box is inserted into the sleeve, and then the oil pump is started. At this time, the oil in the oil tank is extracted through the oil pump through the oil extraction pipe, and then sprayed to the impeller through the delivery pipe, and the impeller is further driven to drive the fixed shaft, the sleeve and the shaft of the gear box to rotate. When the sprayed oil is flushed into the gear box through the oil outlet pipe and then flows back to the oil tank through the oil inlet pipe, the filter box and the fixed pipe, the double-shaft of the gear box is flushed and oil washed in the process of driving the gear box, so that the double-shaft oil washing of the gear box is more thorough, and the occurrence of poor oil washing effect in dead corners is avoided.

[0012] 2. A double-axis oil washing device for a gear box, which is provided with a bidirectional threaded shaft, a slider, a rotating rod and a fixed seat. When different types of gear boxes are placed on the top of the fixed seat for fixing, the bidirectional threaded shaft with opposite thread directions on both sides is rotated to be spirally connected with the slider, and the fixed seat is further pushed up and down to slide during the rotation of the rotating rod, so that the gear box on the top of the fixed seat can be controlled to move up and down, and then the rotating threaded shaft is spirally connected with the extrusion block to further squeeze the gear boxes of different types, so that the shafts of the gear boxes of different types can always be inserted into the shaft sleeves, thereby facilitating the subsequent oil washing operation of the double shafts of the gear box when driving different types of gear boxes. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0014] Figure 1 The utility model is a schematic diagram of the overall structure of a double-shaft oil washing device for a gear box.

[0015] Figure 2 The utility model is a cross-sectional structural schematic diagram of a double-shaft oil washing device for a gear box.

[0016] Figure 3 The utility model is a cross-sectional structural schematic diagram of a fixing plate of a double-shaft oil washing device of a gear box.

[0017] Figure 4 It is a right side sectional structural schematic diagram of a fixed cover of a double-shaft oil washing device of a gear box according to the utility model.

[0018] In the figure: 1. fixed box; 2. fixed plate; 3. controller; 4. oil pump; 5. oil extraction pipe; 6. oil tank; 7. fixed pipe; 8. filter box; 9. oil inlet pipe; 10. filter screen; 11. delivery pipe; 12. fixed cover; 13. oil outlet pipe; 14. fixed shaft; 15. impeller; 16. bushing; 17. fixed seat; 18. threaded shaft; 19. extrusion block; 20. rotating rod; 21. slider; 22. bidirectional threaded shaft. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with specific implementation methods, wherein the accompanying drawings are only used for exemplary descriptions and represent only schematic diagrams rather than actual drawings, and cannot be understood as limitations on this patent. In order to better illustrate the specific implementation methods of the utility model, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted. Based on the specific implementation methods in the utility model, all other specific implementation methods obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0020] Example 1

[0021] like Figure 1-4As shown, a double-axis oil washing device for a gear box comprises a fixed box 1, a fixed plate 2 is fixedly connected to the top of the fixed box 1, a controller 3 is fixedly connected to the left end of the fixed plate 2, an oil pump 4 is fixedly connected to the left end of the inner side of the fixed box 1, an oil extraction pipe 5 is connected to the right end of the oil pump 4, an oil tank 6 fixedly connected to the fixed box 1 is fixedly connected to the outer side of the oil extraction pipe 5, a delivery pipe 11 which runs through the fixed box 1 and the fixed plate 2 is connected to the top of the oil pump 4, and the delivery pipe 11 is fixedly connected to the fixed box 1 and the fixed plate 2, a fixed cover 12 fixedly connected to the fixed plate 2 is connected to the top of the delivery pipe 11, an oil outlet pipe 13 is connected to the front side of the top of the fixed cover 12, a fixed shaft 14 is rotatably connected to the inner side of the fixed cover 12, and an impeller 15 rotatably connected to the fixed cover 12 is fixedly connected to the outer side of the fixed shaft 14.

[0022] Example 2

[0023] like Figure 1-2 As shown, in order to solve the problem of inconvenience in filtering the oil after the gear box double shaft oil washing, the right end of the oil tank 6 is connected with a fixed pipe 7 that penetrates the fixed box 1, and the fixed pipe 7 is fixedly connected to the fixed box 1, and the other end of the fixed pipe 7 is connected with a filter box 8 that is fixedly connected to the fixed box 1, and the top of the filter box 8 is connected with an oil inlet pipe 9, and a filter screen 10 is placed inside the filter box 8. By allowing the oil after the gear box double shaft oil washing to pass through the filter screen 10 in the filter box 8, it is convenient to filter the oil after the gear box double shaft oil washing.

[0024] Example 3

[0025] like Figure 2-3 As shown, in order to solve the problem that it is inconvenient to drive the impeller 15 to rotate the shaft of the gear box through the fixed shaft 14, the fixed shaft 14 passes through the fixed cover 12, and the right end of the fixed shaft 14 is fixedly connected with a sleeve 16. By inserting the shaft of the gear box into the sleeve 16 at the right end of the fixed shaft 14, it is convenient to drive the impeller 15 to rotate the shaft of the gear box through the fixed shaft 14.

[0026] Example 4

[0027] like Figure 1-3 As shown, in order to solve the problem of poor stability during oil washing of the double shafts of the gear box, a fixing seat 17 is slidably connected to the inner right end of the fixing plate 2, and an extrusion block 19 is slidably connected to the inner top end of the fixing seat 17. A threaded shaft 18 penetrating the fixing seat 17 and the fixing plate 2 is spirally connected to the inner right end of the extrusion block 19, and the threaded shaft 18 is rotatably connected to the fixing seat 17. The threaded shaft 18 is slidably connected to the fixing plate 2. When the double shafts of the gear box are oil washed, the threaded shaft 18 is spirally connected to the extrusion block 19 by rotating the threaded shaft 18, so that the extrusion block 19 further squeezes the gear box tightly to the top of the fixing seat 17, thereby ensuring the stability of the double shafts of the gear box during oil washing.

[0028] Example 5

[0029] like Figure 1-3 As shown, in order to solve the problem that it is inconvenient to oil wash the double shafts of the gear box during driving different types of gear boxes, the bottom end of the fixed seat 17 is rotatably connected to a rotating rod 20 via a rotating shaft, and the other end of the rotating rod 20 is rotatably connected to a slider 21 slidably connected to the fixed plate 2 via a rotating shaft, and a bidirectional threaded shaft 22 with opposite thread directions on both sides is spirally connected to the inner side of the slider 21, and the bidirectional threaded shaft 22 passes through the slider 21 and the fixed plate 2, and the bidirectional threaded shaft 22 is rotatably connected to the fixed plate 2, and is spirally connected to the slider 21 by rotating the bidirectional threaded shaft 22 with opposite thread directions on both sides, so that the gear box at the top of the fixed seat 17 is further pushed up and down during the rotation of the rotating rod 20, and when the shaft of the gear box is facing the shaft sleeve 16, after the shaft of the control gear box is inserted into the shaft sleeve 16, it is convenient to oil wash the double shafts of the gear box during driving different types of gear boxes.

[0030] In this embodiment, when the double shafts of the gear box are oil-washed by the device, the gear boxes of different models are placed on the top of the fixed seat 17, and then the two-way threaded shaft 22 with opposite thread directions on both sides is rotated to be spirally connected with the slider 21, so that the gear box on the top of the fixed seat 17 is pushed up and down during the rotation of the rotating rod 20. When the shaft of the gear box is facing the sleeve 16, the threaded shaft 18 is rotated to be spirally connected with the extrusion block 19 to squeeze the gear box tightly on the top of the fixed seat 17, so as to ensure that the shaft of the gear box is inserted into the sleeve 16 at the same time. After completing the above operations, the oil outlet pipe 13 and the oil inlet pipe 9 are respectively connected to the oil inlet of the gear box. The oil inlet and the oil outlet are connected, and then the oil pump 4 is started through the controller 3. At this time, the oil in the oil tank 6 is extracted by the oil pump 4 through the oil extraction pipe 5, and then sprayed to the impeller 15 through the delivery pipe 11, and the impeller 15 is further driven to drive the fixed shaft 14, the shaft sleeve 16 and the shaft of the gear box to rotate. The sprayed oil is flushed into the gear box through the oil outlet pipe 13, and then discharged into the filter box 8 through the oil inlet pipe 9 and filtered through the filter screen 10, and then flows back to the oil tank 6 through the fixed pipe 7, thereby realizing the flushing and oil washing of the double shafts of the gear box in the process of driving the gear box, so that the oil washing of the double shafts of the gear box is more thorough.

[0031] The above is a preferred implementation mode of the utility model. The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. Technical personnel in this industry should understand that the utility model is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A gearbox double-shaft oil washing device, comprising a fixed box (1), characterized in that: The top of the fixed box (1) is fixedly connected to a fixed plate (2), the left end of the fixed plate (2) is fixedly connected to a controller (3), the left end of the inner side of the fixed box (1) is fixedly connected to an oil pump (4), the right end of the oil pump (4) is connected to an oil extraction pipe (5), the outer side of the oil extraction pipe (5) is fixedly connected to an oil tank (6) fixedly connected to the fixed box (1), the top of the oil pump (4) is connected to a delivery pipe (11) that runs through the fixed box (1) and the fixed plate (2), and the delivery pipe (11) is fixedly connected to the fixed box (1) and the fixed plate (2), the top of the delivery pipe (11) is connected to a fixed cover (12) fixedly connected to the fixed plate (2), the front side of the top of the fixed cover (12) is connected to an oil outlet pipe (13), the inner side of the fixed cover (12) is rotatably connected to a fixed shaft (14), and the outer side of the fixed shaft (14) is fixedly connected to an impeller (15) rotatably connected to the fixed cover (12).

2. A gearbox double-shaft oil washing device according to claim 1, characterized in that: The right end of the oil tank (6) is connected to a fixed pipe (7) that penetrates the fixed box (1), and the fixed pipe (7) is fixedly connected to the fixed box (1). The other end of the fixed pipe (7) is connected to a filter box (8) that is fixedly connected to the fixed box (1). The top end of the filter box (8) is connected to an oil inlet pipe (9), and a filter screen (10) is placed inside the filter box (8).

3. A gearbox double-shaft oil washing device according to claim 1, characterized in that: The fixed shaft (14) passes through the fixed cover (12), and the right end of the fixed shaft (14) is fixedly connected to a shaft sleeve (16).

4. A gearbox double-shaft oil washing device according to claim 1, characterized in that: The inner right end of the fixing plate (2) is slidably connected to a fixing seat (17), the inner top end of the fixing seat (17) is slidably connected to an extrusion block (19), the inner right end of the extrusion block (19) is spirally connected to a threaded shaft (18) that penetrates the fixing seat (17) and the fixing plate (2), and the threaded shaft (18) is rotatably connected to the fixing seat (17), and the threaded shaft (18) is slidably connected to the fixing plate (2).

5. A gearbox double-shaft oil washing device according to claim 4, characterized in that: The bottom end of the fixed seat (17) is rotatably connected to a rotating rod (20) via a rotating shaft, and the other end of the rotating rod (20) is rotatably connected to a sliding block (21) slidably connected to the fixed plate (2) via a rotating shaft, and the inner side of the sliding block (21) is spirally connected to a bidirectional threaded shaft (22) with threads on both sides in opposite directions, and the bidirectional threaded shaft (22) passes through the sliding block (21) and the fixed plate (2), and the bidirectional threaded shaft (22) is rotatably connected to the fixed plate (2).