A glass bottle washing line
By designing a glass bottle cleaning line including a cleaning room, a rinsing room, an air cutting room and a drying room, the problem of low cleaning instability and reliability in the prior art is solved, and efficient and stable glass bottle cleaning and disinfection is achieved.
Patent Information
- Application Number
- CN202421305487.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The prior art has problems of low cleaning instability and reliability in the cleaning and disinfection process of glass bottles, resulting in low efficiency and high labor costs.
A glass bottle cleaning line is designed, including a cleaning room, a rinsing room, an air cutting room and a drying room. Automatic cleaning and disinfection is achieved through the roller feeding line and the cutting line. Equipment such as PLC controller and feeding motor are used to achieve efficient cleaning and disinfection of glass bottles.
It improves the cleaning efficiency and cleaning ability of glass bottles, is suitable for glass bottles of different shapes, realizes the stability and reliability of cleaning, and reduces labor costs.
Smart Images
Figure CN222739889U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of washing lines, in particular to a glass bottle washing line. Background Art
[0002] At present, glass bottles of cosmetics, food, health products, medicines and other manufacturers need to be cleaned and sterilized. Batch cleaning is not suitable for manual cleaning of small quantities. With the rise of automation and intelligent operation, manual cleaning has low efficiency and a large amount of labor costs are not suitable for the trend of the times. There is cleaning instability in the cleaning and disinfection process, and the reliability of cleaning is reduced.
[0003] For this reason, we have developed a glass bottle washing line to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a glass bottle washing line in order to overcome the deficiencies of the prior art, which has the advantages of improving washing efficiency, improving washing ability, and improving application scope.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a glass bottle washing line, comprising a washing chamber and a rinsing chamber, a roller loading line is vertically arranged at one end of the washing chamber away from the rinsing chamber, the end of the rinsing chamber away from the washing chamber is fixedly connected to a plurality of wind cutting chambers by a bracket, a drying chamber is arranged at one end of the wind cutting chamber, a control box is arranged on one side of the length direction of the roller loading line, and a loading motor is arranged on the other side, the control box is provided with a PLC controller, and a sterilization chamber is arranged on one side of the length direction, a roller unloading line is arranged at one end of the drying chamber, the PLC controller controls the glass bottles on the upper end of the roller loading line to pass through the washing chamber, the rinsing chamber, the wind cutting chamber and the drying chamber in sequence, and finally are manually unloaded through the roller unloading line.
[0006] Preferably, the cleaning chamber is provided with a water inlet, a first cleaning cavity and a drain outlet which are connected in sequence, and the first cleaning cavity is fixedly connected to a filter screen via a water inlet pipe.
[0007] Preferably, the cleaning chamber is provided with a water return pipe, the water return pipe is provided with a liquid replenishing float valve, and the liquid replenishing float valve is connected to the first cleaning chamber through a pump.
[0008] Preferably, an overflow hole is provided at the side wall of the first cleaning chamber, and a first inspection door is provided at the top.
[0009] Preferably, the rinsing room is provided with a rinsing cavity, and a second inspection door is provided at the top of the rinsing cavity.
[0010] Preferably, the cleaning chamber and the rinsing chamber are provided with two rows of sprockets, and a storage rack is provided on the top of the sprocket.
[0011] Preferably, an air inlet is provided on one side of the water inlet, a moisture removal port is provided at each of the two ends of the top of the wind cutting chamber, and the air inlet is connected to a first fan through an air inlet pipe.
[0012] Preferably, the inner wall of the drying chamber is provided with rock wool, and a heat exhaust hole is provided at the center of the top, and the drying chamber is connected to a second fan.
[0013] Preferably, a feeding motor is provided at one side of the length direction of the roller feeding line, and the roller feeding line is a double-row structure.
[0014] Preferably, the control box is provided with a control panel, and the control panel is electrically connected to the PLC controller.
[0015] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:
[0016] The glass bottle washing line of the utility model is mainly used for washing glass bottles in the food, health care product, cosmetics and other industries, and adopts a double-row structure to improve the washing efficiency; the double-row washing, according to the Ф40 bottle type, is about 122 bottles / frame, which improves the washing capacity; it can be suitable for washing glass bottles of different shapes, washes a wide range of bottle types, and can be mixed for washing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic structural diagram of the glass bottle washing line described in the utility model.
[0018] Figure 2 For this utility model Figure 1 Enlarged view of point A in the middle.
[0019] Figure 3 For this utility model Figure 1 Enlarged view of point B in the middle. DETAILED DESCRIPTION
[0020] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0021] Figures 1 to 3In the invention, a glass bottle washing line comprises a washing chamber 20 and a rinsing chamber 30. A roller loading line 10 is vertically arranged at one end of the washing chamber 20 away from the rinsing chamber 30. One end of the rinsing chamber 30 away from the washing chamber 20 is fixedly connected to a plurality of wind cutting chambers 40 through a bracket. A drying chamber 50 is arranged at one end of the wind cutting chamber 40. A control box 70 with a total power of 155Kw is arranged on one side of the length direction of the roller loading line 10, and a feeding motor 15 is arranged on the other side. The control box 70 is provided with a PLC controller, and a sterilization chamber 5 for ozone sterilization is arranged on one side of the length direction. A roller unloading line 60 is arranged at one end of the drying chamber 50. The PLC controller controls the glass bottles at the upper end of the roller loading line 10 to pass through the washing chamber 20, the rinsing chamber 30, the wind cutting chamber 40 and the drying chamber 50 in sequence, and finally unload the glass bottles manually through the roller unloading line 60. A plurality of racks 11 are arranged on both sides of the length direction of the roller loading line 10, and the racks 11 are used to manually place glass bottles. The control box 70 is provided with a control panel 71, and the control panel 71 is electrically connected to the PLC controller. After unloading, the materials are placed in the sterilization room for sterilization, and then stored in the storage room.
[0022] The cleaning chamber 20 and the rinsing chamber 30 are provided with two rows of sprockets 208, and a rack 100 is provided on the top of the sprockets 208. The cleaning chamber 20 is provided with a water inlet 21, a first cleaning chamber 201 and a drain 29 which are connected in sequence. The first cleaning chamber 201 is fixedly connected to a filter 22 through a water inlet pipe. The interface of the water inlet 21 is Φ25mm, and the pure water consumption is 0.6~1.2m 3 / h. The interface of the drain port 29 is Φ63mm and 100mm from the ground. The cleaning chamber 20 is provided with a return pipe 23, and the return pipe 23 is provided with a liquid replenishment float valve 24. The liquid replenishment float valve 24 is connected to the first cleaning chamber 201 through a pump 25. The cleaning chamber 20 and the rinsing chamber 30 are cleaned through a spray pipe. An overflow hole 202 is provided on the side wall of the first cleaning chamber 201, and a first inspection door 28 is provided at the top. The cleaning chamber 20 is made of SUS304 stainless steel plate, double-layer arc processing, and the bottom of the groove is provided with an inclination for easy discharge and cleaning. A low liquid level alarm system is provided, and the water pump is automatically shut down when the liquid level is too low and an alarm prompt is given in time. A transparent liquid level display tube is provided to facilitate observation of the internal liquid level, and an automatic liquid replenishment float valve is provided. It is manually closed during operation and water is replenished through the second-level overflow. An overflow hole is provided at the rear of the first cleaning chamber, and overflow is discharged when the water level is too high. A filter screen is installed at the water inlet of the water pump to protect the water pump. The water return port is equipped with a filter that can be removed for cleaning.
[0023] An air inlet 41 is provided on one side of the water inlet 21. The interface of the air inlet 41 is Φ25mm and the clean compressed air consumption is 1.0m 3 / min, pressure 0.4~0.6MPa, a dehumidification port 42 is provided at each end of the top of the wind shear chamber 40, and the air inlet 41 is connected to a first fan through an air inlet pipe. The single air exhaust volume of the dehumidification port 42 is 1000~2000m 3 The rinsing chamber 30 is provided with a rinsing chamber 301, and a second inspection door 38 is provided at the top of the rinsing chamber 301. The rinsing chamber 30 and the cleaning chamber 20 are arranged in a symmetrical structure.
[0024] The inner wall of the drying chamber 50 is provided with rock wool 52, and a heat exhaust hole 51 is provided at the center of the top. The drying chamber 50 is connected to a second fan. The heat exhaust hole 51 of Φ220mm faces upward and is 1500mm above the ground. A feeding motor 61 is provided on one side of the length direction of the roller unloading line 60. The roller unloading line 60 is a double-row structure to improve efficiency.
[0025] First, manually fill the frames on both sides of the rack with glass bottles to be cleaned, start the control panel 71, and the PLC controller controls the loading motor 15 to drive the frames on the roller loading line 10 to move to one end of the cleaning chamber 20. The sprocket 208 moves the two rows of frames into the cleaning chamber 20 and the rinsing chamber 30 in turn for cleaning. After cleaning, the wind shear chamber 40 blows away the water droplets on the surface of the glass, and discharges the water vapor from the dehumidification port 42, and then goes to the drying chamber 50 for drying operation. After cooling, it is manually unloaded from the roller unloading line 60, and finally transported to the sterilization chamber 5 for sterilization and storage.
[0026] The above are only specific application examples of the utility model, and do not constitute any limitation on the protection scope of the utility model. Any technical solution formed by equivalent transformation or equivalent replacement falls within the protection scope of the utility model.
Claims
1. A glass bottle washing line, characterized by: The invention comprises a cleaning chamber (20) and a rinsing chamber (30), wherein a roller loading line (10) is vertically arranged at one end of the cleaning chamber (20) away from the rinsing chamber (30), wherein one end of the rinsing chamber (30) away from the cleaning chamber (20) is fixedly connected to a plurality of wind cutting chambers (40) through a bracket, wherein a drying chamber (50) is arranged at one end of the wind cutting chamber (40), wherein a control box (70) is arranged on one side in the length direction of the roller loading line (10), and a loading motor (15) is arranged on the other side, wherein the control box (70) is provided with a PLC controller, and a sterilization chamber (5) is arranged on one side in the length direction, wherein a roller unloading line (60) is arranged at one end of the drying chamber (50), and wherein the PLC controller controls the glass bottles at the upper end of the roller loading line (10) to pass through the cleaning chamber (20), the rinsing chamber (30), the wind cutting chamber (40) and the drying chamber (50) in sequence, and finally to be manually unloaded through the roller unloading line (60).
2. The glass bottle washing line according to claim 1, characterized in that: The cleaning chamber (20) is provided with a water inlet (21), a first cleaning chamber (201) and a drain outlet (29) which are connected in sequence, and the first cleaning chamber (201) is fixedly connected to a filter screen (22) via a water inlet pipe.
3. The glass bottle washing line according to claim 2, characterized in that: The cleaning chamber (20) is provided with a water return pipe (23), and the water return pipe (23) is provided with a liquid replenishing float valve (24). The liquid replenishing float valve (24) is connected to the first cleaning chamber (201) through a pump (25).
4. The glass bottle washing line according to claim 2, characterized in that: An overflow hole (202) is provided on the side wall of the first cleaning chamber (201), and a first inspection door (28) is provided at the top.
5. The glass bottle washing line according to claim 1, characterized in that: The rinsing chamber (30) is provided with a rinsing cavity (301), and a second inspection door (38) is provided at the top of the rinsing cavity (301).
6. The glass bottle washing line according to claim 1, characterized in that: The cleaning chamber (20) and the rinsing chamber (30) are provided with two rows of sprockets (208), and a storage rack (100) is provided at the top of the sprockets (208).
7. The glass bottle washing line according to claim 2, characterized in that: An air inlet (41) is provided on one side of the water inlet (21), and a moisture removal port (42) is provided at each of the two ends of the top of the wind shear chamber (40), and the air inlet (41) is connected to a first fan via an air inlet pipe.
8. The glass bottle washing line according to claim 2, characterized in that: The inner wall of the drying chamber (50) is provided with rock wool (52), and a heat exhaust hole (51) is provided at the center of the top. The drying chamber (50) is connected to a second fan.
9. The glass bottle washing line according to claim 1, characterized in that: A feeding motor (61) is provided at one side of the roller feeding line (60) in the length direction, and the roller feeding line (60) is a double-row structure.
10. The glass bottle washing line according to claim 1, characterized in that: The control box (70) is provided with a control panel (71), and the control panel (71) is electrically connected to the PLC controller.