A station adjustment mechanism for forging processing

By designing a work station adjustment mechanism for forging processing including a base, adjustment seat, adjustment mechanism, adjustment assembly, workbench, connection frame and clamping assembly, the problems of inconvenient station adjustment and cumbersome installation and disassembly of forgings in the prior art are solved, flexible adjustment of work stations and automatic clamping and flipping of forgings are realized, and the convenience and efficiency of processing are improved.

CN222740176UActive Publication Date: 2025-04-11QINGDAO DONGFANG HONGKUN BIOTECHNOLOGY CO LTD

Patent Information

Application Number
CN202421355090.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-04-11
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing forging processing platform can only adjust the work station in the left and right directions, and cannot adjust the front and rear directions at the same time, which limits the scope of use of the processing station, and installing and disassembling forgings is cumbersome, operating is troublesome, and processing efficiency is reduced.

Method used

A work station adjustment mechanism for forging processing is designed, including a base, an adjustment seat, an adjustment mechanism, an adjustment assembly, a workbench, a connecting frame and a clamping assembly. Through the coordination of the electric push rod and the adjustment motor, the horizontal and longitudinal adjustment of the workbench is achieved, and the automatic clamping and flipping of the clamping assembly is achieved through the cylinder and the flip motor.

Benefits of technology

It realizes flexible adjustment of the workstation and automatic clamping and flipping of forgings, improves the convenience and efficiency of processing, and reduces the time and complexity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of forging processing, and discloses a station adjustment mechanism for forging processing, including a base, and an adjustment seat is movably installed on the top side of the base. The utility model places the forging between the clamping components. At this time, under the action of the groove and the slot, it is convenient to clamp and fix the plate-shaped, columnar or cylindrical forgings, improve the clamping effect, and in the process of use, by starting the flip motor to drive the connecting shaft to rotate, it is convenient to flip the workpiece, thereby improving the convenience of use, without manual flipping. During the flipping process, the second electric push rod is started to drive the second support plate to rise and fall, which is convenient to adjust the height during flipping, thereby facilitating the flipping of the workpiece. By starting the cylinder, the connecting frame and the slide seat are driven to slide on the outside of the slide rail, thereby facilitating the clamping component to clamp and fix the workpiece. It is convenient and quick to use, and can clamp forgings of different specifications.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of forging processing, in particular to a station adjustment mechanism for forging processing. Background Art

[0002] Forgings refer to workpieces or blanks obtained by forging and deforming metal billets. By applying pressure to the metal billet to cause it to undergo plastic deformation, its mechanical properties can be changed. Currently, during the processing of forgings, they need to go through processing steps such as grinding, and during processing, the processing station often needs to be adjusted to ensure the processing effect of the forgings.

[0003] According to the search, the Chinese patent document, announcement number: CN220463823U, discloses a station adjustment mechanism for forging processing. By turning the handle, the gear rotates and drives the mobile platform to slide left and right on the top of the forging processing platform. By turning the crossbar, the gear rotates in the sliding groove, and the sliding platform slides forward and backward, and it can be adjusted to the desired position, which solves the problem that the existing processing platform can only adjust the position of the forging in the left and right directions, and cannot adjust the front and back directions at the same time, which limits the use range of the processing station and is inconvenient to use. It improves the practicality of the device and meets the needs of users. However, during use, when installing the forging, it is necessary to manually turn the bolts to fix the workpiece, which makes disassembly and assembly troublesome and time-consuming, and the clamping parts can only fix the columnar forgings, resulting in a small range of use. At the same time, during use, it is necessary to manually flip and re-fix before processing, which is not only troublesome to operate, but also repeatedly disassembling and assembling reduces processing efficiency and increases operating procedures. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the utility model provides a workstation adjustment mechanism for forging processing, which is capable of clamping and fixing forgings of various specifications. During use, it is not only convenient to freely adjust the workstation, but also can flip the forgings to facilitate processing, thereby improving ease of use and solving the above-mentioned technical problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a workstation adjustment mechanism for forging processing, comprising a base, an adjustment seat movably mounted on the top side of the base, an adjustment mechanism arranged between the adjustment seat and the base, an adjustment assembly and a workbench arranged on the top side of the adjustment seat, a connecting frame arranged on the top side of the workbench, and a clamping assembly arranged on the left side of the connecting frame.

[0008] Preferably, fixed plates are fixedly installed on the left and right ends of the top side of the base, limiting rods are fixedly installed between the fixing plates, two limiting sleeves are movably installed on the outer sides of the limiting rods, and adjustment seats are fixedly installed on the outer sides of the limiting sleeves.

[0009] Through the above technical solution, when adjusting the workstation, under the action of two limit rods and four limit sleeves, it is helpful to improve the stability of the workbench during movement during lateral adjustment.

[0010] Preferably, the adjustment mechanism includes a mounting plate and a No. 1 electric push rod, the mounting plate is mounted on the right side of the fixing plate by screws, the No. 1 electric push rod is fixedly mounted on the left end of the mounting plate, and an adjustment seat is fixedly mounted on the end of the No. 1 electric push rod away from the mounting plate.

[0011] Through the above technical solution, when the workstation needs to be adjusted, the No. 1 electric push rod is started to drive the adjustment seat to move left and right, thereby facilitating the adjustment of the lateral position of the workbench.

[0012] Preferably, the adjustment assembly includes a fixed frame, a threaded rod, a threaded sleeve and a connecting plate, two fixed frames are fixedly installed on the top side of the adjustment seat, a threaded rod is installed on the inner side of the fixed frame through a bearing, an adjustment motor is fixedly installed on the front end of the threaded rod, a threaded sleeve is connected to the outer side of the threaded rod through a thread, a connecting plate is fixedly installed on the outer side of the threaded sleeve, and a workbench is fixedly installed on the opposite side of the connecting plate.

[0013] Through the above technical solution, when the longitudinal work position needs to be adjusted, the adjustment motor is started to drive the threaded rod to rotate, and then under the action of the thread, the workbench is driven to move and adjust through the threaded sleeve and the connecting plate. The operation is simple and convenient, and the overall stability is high.

[0014] Preferably, a slide rail is fixedly installed on the top side of the workbench, a slide seat is arranged on the outer side of the slide rail, support plates are fixedly installed on the left and right ends of the workbench respectively, a cylinder is arranged on the left side of the support plate, and a connecting frame is fixedly installed on the end of the cylinder away from the support plate.

[0015] Through the above technical solution, when clamping and fixing the workpiece, the cylinder is started to drive the connecting frame and the slide seat to slide on the outside of the slide rail, thereby conveniently pushing the clamping assembly to clamp and fix the workpiece. It is easy and quick to use and can clamp forgings of different specifications.

[0016] Preferably, the connecting frame includes a No. 1 support plate, a No. 2 support plate, a No. 2 electric push rod and a telescopic rod, a sliding seat is fixedly installed on the bottom side of the No. 1 support plate, and a No. 2 electric push rod and a telescopic rod are respectively fixedly installed between the No. 1 support plate and the No. 2 support plate.

[0017] Through the above technical scheme, during the flipping process, the No. 2 electric push rod is started to drive the No. 2 support plate to rise and fall, which is conducive to adjusting the height during flipping, thereby facilitating the flipping of the workpiece, and under the action of the telescopic rod, it is helpful to improve the stability during the height adjustment process.

[0018] Preferably, the clamping assembly includes a connecting shaft, a clamping plate, a groove and a slot hole, the connecting shaft is arranged on the opposite side of the second support plate, the clamping plate is fixedly installed on the opposite end of the connecting shaft, and the groove and the slot hole are respectively opened on the opposite sides of the clamping plate, and a flip motor is arranged at the rear end of the connecting shaft.

[0019] Through the above technical solution, the forgings are placed between the clamping components. At this time, under the action of the grooves and slots, it is convenient to clamp and fix the plate-shaped, columnar or cylindrical forgings, thereby improving the clamping effect. In the process of use, the connecting shaft is driven to rotate by starting the flip motor, thereby facilitating the flipping of the workpiece, thereby improving the convenience of use without manual flipping.

[0020] Compared with the prior art, the utility model provides a station adjustment mechanism for forging processing, which has the following beneficial effects:

[0021] 1. The utility model places the forging between the clamping components. At this time, under the action of the grooves and slots, it is convenient to clamp and fix the plate-shaped, column-shaped or cylindrical forgings, thereby improving the clamping effect. In the process of use, the turning motor is started to drive the connecting shaft to rotate, so as to facilitate the turning of the workpiece, thereby improving the convenience of use, without manual turning. Then, during the turning process, the second electric push rod is started to drive the second support plate to rise and fall, thereby facilitating the height adjustment during the turning, thereby facilitating the turning of the workpiece, and under the action of the telescopic rod, it is conducive to improving the stability during the height adjustment process;

[0022] 2. When clamping and fixing the workpiece, the utility model starts the cylinder to drive the connecting frame and the slide seat to slide on the outside of the slide rail, thereby conveniently pushing the clamping assembly to clamp and fix the workpiece. It is convenient and quick to use and can clamp forgings of different specifications;

[0023] 3. When the work station needs to be adjusted, the utility model starts the No. 1 electric push rod to drive the adjustment seat to move left and right, so as to facilitate the adjustment of the lateral position of the workbench. In the adjustment process, the limit rod and the limit sleeve are used to improve the stability of the workbench during lateral adjustment. When the longitudinal work station needs to be adjusted, the adjustment motor is started to drive the threaded rod to rotate, and then under the action of the thread, the workbench is driven to move and adjust through the threaded sleeve and the connecting plate. The operation is simple and convenient, and the overall stability is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0025] Figure 2 It is a three-dimensional structural schematic diagram of the base of the utility model;

[0026] Figure 3 It is a three-dimensional structural schematic diagram of the adjustment seat of the utility model;

[0027] Figure 4 It is a three-dimensional structural schematic diagram of the workbench and the connecting frame of the utility model;

[0028] Figure 5 It is a three-dimensional structural schematic diagram of the clamping assembly of the utility model.

[0029] Among them: 1. Base; 2. Adjustment seat; 3. Adjustment mechanism; 4. Adjustment assembly; 5. Workbench; 6. Connecting frame; 7. Clamping assembly; 101. Fixed plate; 102. Limit rod; 103. Limit sleeve; 301. Mounting plate; 302. No. 1 electric push rod; 401. Fixed frame; 402. Threaded rod; 403. Threaded sleeve; 404. Connecting plate; 501. Slide rail; 502. Slide seat; 503. Support plate; 504. Cylinder; 601. No. 1 support plate; 602. No. 2 support plate; 603. No. 2 electric push rod; 604. Telescopic rod; 701. Connecting shaft; 702. Clamping plate; 703. Groove; 704. Slot hole. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Embodiment 1:

[0032] like Figure 1-5 As shown, the utility model provides a workstation adjustment mechanism for forging processing, including a base 1, an adjustment seat 2 is movably installed on the top side of the base 1, an adjustment mechanism 3 is arranged between the adjustment seat 2 and the base 1, an adjustment assembly 4 and a workbench 5 are arranged on the top side of the adjustment seat 2, a connecting frame 6 is arranged on the top side of the workbench 5, and a clamping assembly 7 is arranged on the left side of the connecting frame 6.

[0033] Specifically, the left and right ends of the top side of the base 1 are respectively fixedly installed with fixed plates 101, and the limiting rods 102 are respectively fixedly installed between the fixing plates 101. Two limiting sleeves 103 are respectively movably installed on the outer sides of the limiting rods 102, and the outer sides of the limiting sleeves 103 are fixedly installed with the adjustment seat 2. The advantage is that the limiting rods 102 and the limiting sleeves 103 are conducive to improving the stability of the workbench 5 during lateral adjustment.

[0034] Specifically, the adjustment mechanism 3 includes a mounting plate 301 and a No. 1 electric push rod 302. The mounting plate 301 is mounted on the right side of the fixing plate 101 by screws, the No. 1 electric push rod 302 is fixedly mounted on the left end of the mounting plate 301, and the No. 1 electric push rod 302 is fixedly mounted on one end away from the mounting plate 301 with the adjustment seat 2. The advantage is that the adjustment seat 2 can be driven to move left and right by starting the No. 1 electric push rod 302, thereby facilitating the adjustment of the horizontal position of the workbench 5.

[0035] Specifically, the adjustment assembly 4 includes a fixed frame 401, a threaded rod 402, a threaded sleeve 403 and a connecting plate 404. Two fixed frames 401 are fixedly installed on the top side of the adjustment seat 2. The threaded rod 402 is installed on the inner side of the fixed frame 401 through a bearing. The front end of the threaded rod 402 is fixedly installed with an adjustment motor. The outer side of the threaded rod 402 is connected with a threaded sleeve 403 through a thread. The outer side of the threaded sleeve 403 is fixedly installed with a connecting plate 404, and the opposite side of the connecting plate 404 is fixedly installed with a workbench 5. The advantage is that the threaded rod 402 is driven to rotate by starting the adjustment motor, and then the workbench 5 is driven to move and adjust through the threaded sleeve 403 and the connecting plate 404 under the action of the thread, which is simple and convenient to operate and has high overall stability.

[0036] Specifically, a slide rail 501 is fixedly installed on the top side of the workbench 5, a slide seat 502 is arranged outside the slide rail 501, support plates 503 are fixedly installed on the left and right ends of the workbench 5, a cylinder 504 is arranged on the left side of the support plate 503, and a connecting frame 6 is fixedly installed on one end of the cylinder 504 away from the support plate 503. The advantage is that by starting the cylinder 504, the connecting frame 6 and the slide seat 502 are driven to slide on the outside of the slide rail 501, thereby conveniently pushing the clamping assembly 7 to clamp and fix the workpiece, which is convenient and quick to use and can clamp forgings of different specifications.

[0037] Embodiment 2:

[0038] like Figure 1-5As shown, as an improvement on the previous embodiment. Specifically, the connecting frame 6 includes a No. 1 support plate 601, a No. 2 support plate 602, a No. 2 electric push rod 603 and a telescopic rod 604. The bottom side of the No. 1 support plate 601 is fixedly installed with a slide seat 502, and the No. 2 electric push rod 603 and the telescopic rod 604 are respectively fixedly installed between the No. 1 support plate 601 and the No. 2 support plate 602. The advantage is that by starting the No. 2 electric push rod 603 to drive the No. 2 support plate 602 to rise and fall, it is convenient to adjust the height when flipping, so as to facilitate the flipping of the workpiece, and under the action of the telescopic rod 604, it is conducive to improving the stability during the height adjustment process.

[0039] Specifically, the clamping assembly 7 includes a connecting shaft 701, a clamping plate 702, a groove 703 and a slot 704. The connecting shaft 701 is arranged on the opposite side of the second support plate 602. The clamping plate 702 is fixedly installed on the opposite end of the connecting shaft 701, and the opposite sides of the clamping plate 702 are respectively provided with a groove 703 and a slot 704. A flip motor is arranged at the rear end of the connecting shaft 701. The advantage is that by placing the forging between the clamping assemblies 7, under the action of the groove 703 and the slot 704, it is convenient to clamp and fix the plate-shaped, columnar or cylindrical forging, improve the clamping effect, and in the process of use, by starting the flip motor to drive the connecting shaft 701 to rotate, it is convenient to flip the workpiece, thereby improving the convenience of use, and no manual flipping is required.

[0040] When in use, by placing the forging between the clamping components 7, under the action of the groove 703 and the slot 704, it is convenient to clamp and fix the plate-shaped, columnar or cylindrical forgings, thereby improving the clamping effect, and in the process of use, by starting the flipping motor to drive the connecting shaft 701 to rotate, it is convenient to flip the workpiece, thereby improving the convenience of use, and no manual flipping is required. Subsequently, during the flipping process, by starting the No. 2 electric push rod 603 to drive the No. 2 support plate 602 to rise and fall, it is convenient to adjust the height during flipping, thereby facilitating the flipping of the workpiece, and under the action of the telescopic rod 604, it is beneficial to improve the stability during the height adjustment process, and when clamping and fixing the workpiece, by starting the cylinder 504, The movable connecting frame 6 and the slide seat 502 slide on the outside of the slide rail 501 to facilitate pushing the clamping assembly 7 to clamp and fix the workpiece. It is easy and quick to use and can clamp forgings of different specifications. Later, when the work station needs to be adjusted, the No. 1 electric push rod 302 is started to drive the adjustment seat 2 to move left and right, so as to facilitate the adjustment of the lateral position of the workbench 5. In the adjustment process, the limit rod 102 and the limit sleeve 103 are used to improve the stability of the workbench 5 during lateral adjustment. When the longitudinal work station needs to be adjusted, the adjustment motor is started to drive the threaded rod 402 to rotate, and then under the action of the thread, the threaded sleeve 403 and the connecting plate 404 drive the workbench 5 to move and adjust. The operation is simple and convenient, and the overall stability is high.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A station adjustment mechanism for forging processing, comprising a base (1), characterized in that: An adjustment seat (2) is movably mounted on the top side of the base (1); an adjustment mechanism (3) is arranged between the adjustment seat (2) and the base (1); an adjustment assembly (4) and a workbench (5) are arranged on the top side of the adjustment seat (2); a connecting frame (6) is arranged on the top side of the workbench (5); and a clamping assembly (7) is arranged on the left side of the connecting frame (6).

2. A station adjustment mechanism for forging processing according to claim 1, characterized in that: Fixed plates (101) are respectively fixedly mounted on the left and right ends of the top side of the base (1), and limiting rods (102) are respectively fixedly mounted between the fixing plates (101), and two limiting sleeves (103) are respectively movably mounted on the outer sides of the limiting rods (102), and an adjustment seat (2) is fixedly mounted on the outer sides of the limiting sleeves (103).

3. A station adjustment mechanism for forging processing according to claim 2, characterized in that: The adjustment mechanism (3) comprises a mounting plate (301) and a first electric push rod (302); the mounting plate (301) is mounted on the right side of the fixing plate (101) by means of screws; the first electric push rod (302) is fixedly mounted on the left end of the mounting plate (301); and an adjustment seat (2) is fixedly mounted on one end of the first electric push rod (302) away from the mounting plate (301).

4. The station adjustment mechanism for forging processing according to claim 1, characterized in that: The adjustment component (4) comprises a fixed frame (401), a threaded rod (402), a threaded sleeve (403) and a connecting plate (404); the top side of the adjustment seat (2) is fixedly mounted with two fixed frames (401); the inner side of the fixed frame (401) is mounted with a threaded rod (402) via a bearing; the front end of the threaded rod (402) is fixedly mounted with an adjustment motor; the outer side of the threaded rod (402) is connected with a threaded sleeve (403) via a thread; the outer side of the threaded sleeve (403) is fixedly mounted with a connecting plate (404); and the opposite side of the connecting plate (404) is fixedly mounted with a workbench (5).

5. The station adjustment mechanism for forging processing according to claim 1, characterized in that: A slide rail (501) is fixedly mounted on the top side of the workbench (5), a slide seat (502) is arranged on the outer side of the slide rail (501), support plates (503) are fixedly mounted on the left and right ends of the workbench (5), a cylinder (504) is arranged on the left side of the support plate (503), and a connecting frame (6) is fixedly mounted on the end of the cylinder (504) away from the support plate (503).

6. A forging processing station adjustment mechanism according to claim 5, characterized in that: The connecting frame (6) comprises a first support plate (601), a second support plate (602), a second electric push rod (603) and a telescopic rod (604); a sliding seat (502) is fixedly installed on the bottom side of the first support plate (601); and the second electric push rod (603) and the telescopic rod (604) are respectively fixedly installed between the first support plate (601) and the second support plate (602).

7. A forging processing station adjustment mechanism according to claim 6, characterized in that: The clamping assembly (7) comprises a connecting shaft (701), a clamping plate (702), a groove (703) and a slot hole (704); the connecting shaft (701) is arranged on the opposite side of the second support plate (602); the clamping plate (702) is fixedly mounted on the opposite end of the connecting shaft (701); the groove (703) and the slot hole (704) are respectively provided on the opposite sides of the clamping plate (702); and a turning motor is provided at the rear end of the connecting shaft (701).

Citation Information

Patent Citations

  • Station adjusting mechanism for forge piece machining

    CN220463823U

Cited By

  • Forge piece forming machining device

    CN121017436A