An online punching automatic riveting column equipment

By designing the automatic riveting column equipment for online stamping and using vibration discs and injection switches to achieve automated assembly, the problem of inefficient separation steps of punching and riveting columns in traditional hardware manufacturing is solved, and the production efficiency and automation level are improved.

CN222740180UActive Publication Date: 2025-04-11HUIZHOU SHENGHUA IND
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421319457.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-04-11
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

In the manufacturing process of traditional hardware, punching and riveting columns are usually two separate steps, which are inefficient and require more manpower to participate, increasing the production cost and the possibility of human error.

Method used

An online stamping automatic riveting column installation equipment is designed, including a stamping machine, a conveying unit, an upper mold assembly and a lower mold assembly. The rivet column is sent to the above position of the product riveting column of the lower mold assembly through a vibrating disk. The punch pushes the rivet column into the hole position of the product under the drive of the upper mold template to realize automatic riveting column installation, and detect the position and riveting state of the riveting column through the firing switch.

Benefits of technology

It realizes automated assembly, improves efficiency, reduces manpower investment, adapts to the production of a variety of reverse nail back plate products, and meets the actual processing needs of enterprises.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222740180U_ABST
    Figure CN222740180U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of rivet stud assembly equipment, in particular to an online stamping automatic rivet stud assembly equipment, comprising a stamping machine and a conveying unit, wherein a lower die assembly is fixed on a stamping table of the stamping machine, and the lower die assembly is connected to the conveying unit and is used to carry the rivet studs provided by the conveying unit; a product is placed between the upper die assembly and the lower die assembly, and in the utility model, a vibration plate is used to send the rivet studs to the upper part of the product rivet stud assembly position through a track, and a punch is fixed below the upper template, and when the product is delivered in place, the punch pushes the rivet studs into the rivet stud holes of the product under the drive of the upper template, and the automatic rivet stud assembly is completed, and at the same time, a first shooting switch and a second shooting switch are also provided in the lower die assembly, so that the position of the rivet studs can be detected online, so as to grasp the current assembly status of the rivet studs, and the overall assembly action is completed by the machine.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of rivet stud assembly equipment, in particular to an online punching automatic rivet stud assembly equipment. Background Art

[0002] The punching process of hardware materials is widely used in the manufacturing industry. It is not limited to simple punching operations, but can also be used for multifunctional applications through specific punching designs, such as assembling rivet studs. As a connector, the rivet stud plays a vital role in the assembly of metal structural parts. It connects two or more workpieces tightly together through mechanical deformation, providing a strong and durable connection method.

[0003] In the traditional hardware manufacturing process, punching and rivet stud pressing are usually two separate steps. First, the hardware is punched on a punch press; then, the punched hardware is transferred to another workstation, where workers manually place the rivet studs and use a special riveting machine to press them. This secondary processing method is not only inefficient, but also requires more manpower, increasing production costs and the possibility of human error.

[0004] In order to overcome these problems, we propose an online punching automatic riveting column equipment. Utility Model Content

[0005] The utility model aims to solve the above-mentioned shortcomings in the prior art and proposes an online punching automatic riveting column installation device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An online punching automatic riveting stud equipment is designed, comprising a punching machine and a conveying unit, a lower die assembly is fixed on the punching table of the punching machine, and the lower die assembly is connected to the conveying unit to carry the riveting studs provided by the conveying unit;

[0008] It also includes an upper die assembly connected to the punching head of the punching machine, a product is placed between the upper die assembly and the lower die assembly, and the upper die assembly is used to drive the rivet column on the lower die assembly to move downward and engage with the hole position of the product.

[0009] Furthermore, the conveying unit includes a machine platform, on the top of which a vibration plate is fixedly mounted, and a conveying channel of the vibration plate extends to above the lower mold assembly.

[0010] Furthermore, the lower die assembly includes a column fixed above the punching table of the punching machine, a lower mold plate is fixed on the top of the column, a support frame is also fixed above the lower mold plate, a limit seat is arranged above the support frame, and a middle portion of the limit seat has a through hole.

[0011] Furthermore, two first beam-matching switches are fixed on both sides of the limit seat, and a light hole for light coupling of the two first beam-matching switches is provided in the middle of the limit seat.

[0012] Furthermore, support frames are fixed on both sides of the support frame, and a second beam switch is arranged on the support frame.

[0013] Furthermore, the upper die assembly includes an upper die plate, at the bottom of which a punch is fixed, and the punch is used to push the rivet column entering the perforation into the hole of the product.

[0014] Furthermore, limiting blocks are provided on the opposite surfaces of the lower template and the upper template, and the product is clamped between the two limiting blocks.

[0015] The utility model proposes an online stamping automatic rivet stud installation device, which has the beneficial effect that: in the utility model, a vibration plate is used to send the rivet stud to the upper part of the product rivet stud installation position of the lower die assembly through a track, and the punch is fixed below the upper die plate. When the product is delivered in place, the punch is driven by the upper die plate to push the rivet stud into the product rivet stud hole position to complete the automatic rivet stud installation. At the same time, a first shooting switch and a second shooting switch are also provided in the lower die assembly, so that the position of the rivet stud can be detected online to facilitate the grasp of the current assembly status of the rivet stud. The overall assembly action is completed by the machine, which can not only improve efficiency and reduce manpower input, but also adapt to the production of multiple reverse nailing backplane products to meet the actual processing needs of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the conveying unit of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the lower mold assembly of the utility model;

[0019] Figure 4 It is a schematic diagram of the punch structure of the utility model.

[0020] In the figure: 1. punching machine; 2. conveying unit; 21. machine table; 22. vibration plate; 23. conveying channel; 3. lower die assembly; 31. column; 32. lower template; 33. support frame; 34. limit seat; 341. punch; 35. first shooting switch; 36. support frame; 37. second shooting switch; 4. upper die assembly; 41. upper template; 42. punch; 5. product; 6. limit block. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-4 An embodiment of the utility model discloses an online punching automatic rivet stud installation device, specifically comprising a punching machine 1 and a conveying unit 2, a lower die assembly 3 is fixed on the punching table of the punching machine 1, and the lower die assembly 3 is connected to the conveying unit 2 and is used to carry the rivet studs provided by the conveying unit 2;

[0023] It also includes an upper die assembly 4 connected to the punching head of the punching machine 1, and a product 5 is placed between the upper die assembly 4 and the lower die assembly 3. The upper die assembly 4 is used to drive the rivet column on the lower die assembly 3 to move downward and engage with the hole position of the product 5.

[0024] In some embodiments, the conveying unit 2 in the utility model includes a machine table 21, and a vibration plate 22 is fixedly installed on the top of the machine table 21. The conveying channel 23 of the vibration plate 22 extends to the top of the lower mold assembly 3. The vibration plate 22 is a conventional feeding device, and its specific structure is not described in detail here. In this embodiment, a support block for supporting the conveying channel 23 is also fixed on the top of the machine table 21.

[0025] Furthermore, in this embodiment, the lower die assembly 3 includes a column 31 fixed above the punching table of the punching machine 1, a lower die plate 32 is fixed on the top of the column 31, and a support frame 33 is also fixed above the lower die plate 32. Specifically, in this embodiment, the support frame 33 is composed of a bottom plate, a support rod and a top plate, the conveying channel 23 is overlapped on the top plate, and four support rods are provided and distributed between the bottom plate and the top plate;

[0026] A limit seat 34 is provided above the support frame 33 , and a through hole 341 is provided in the middle of the limit seat 34 . The through hole 341 is provided for the rivet column to pass downward so as to be riveted into the hole of the product 5 .

[0027] On the basis of the above embodiment, in the utility model, two first beam switches 35 are fixed on both sides of the limit seat 34, and the middle part of the limit seat 34 has a light hole for light coupling of the two first beam switches 35. Specifically, the first beam switch 35 described in this embodiment is used to detect whether the rivet column reaches the through hole 341, that is, in this embodiment, the light hole passes through the above-mentioned through hole 341. When the rivet column is in place, the first beam switch 35 detects a signal to control the upper mold assembly 4 to move downward for stamping.

[0028] On the basis of the above embodiment, in this embodiment, support frames 36 are further fixed on both sides of the support frame 33, and a second beam switch 37 is provided on the support frame 36. Specifically, in this embodiment, the second beam switch 37 is used to detect the riveting state of the rivet column. In this embodiment, the second beam switch 37 is used to detect the bottom position of the rivet column, that is, when the rivet column is punched into place, the second beam switch 37 detects the bottom position signal of the rivet column, which means that the rivet column assembly is completed.

[0029] It should be noted that, in this embodiment, the upper mold assembly 4 includes an upper mold plate 41 , at the bottom of which a punch 42 is fixed, and the punch 42 is used to push the rivet column entering the through hole 341 into the hole position of the product 5 .

[0030] Of course, in order to fix the product 5, limiting blocks 6 are also provided on the opposite surfaces of the lower template 32 and the upper template 41. The product 5 is clamped between the two limiting blocks 6. In the initial state, the product 5 is placed on the lower limiting block 6. In this embodiment, two limiting blocks 6 are provided on each template.

[0031] In summary, in the utility model, a vibration plate is used to send the rivet column to the upper part of the rivet column installation position of the product 5 of the lower mold assembly 3 through a track, and the punch 42 is fixed below the upper mold plate 41. When the product 5 is delivered in place, the punch 42 is driven by the upper mold plate 41 to push the rivet column into the rivet column hole of the product 5 to complete the automatic installation of the rivet column. At the same time, a first shooting switch 35 and a second shooting switch 37 are also provided in the lower mold assembly 3, so that the position of the rivet column can be detected online to facilitate the grasp of the current assembly status of the rivet column. The overall assembly action is completed by the machine, which can not only improve efficiency and reduce manpower input, but also can adapt to the production of a variety of reverse nailing backplane products to meet the actual processing needs of the enterprise.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An online punching automatic riveting stud device, comprising a punching machine (1) and a conveying unit (2), characterized in that: A lower die assembly (3) is fixed on the punching table of the punching machine (1), and the lower die assembly (3) is connected to the conveying unit (2) and is used to carry the rivet studs provided by the conveying unit (2); It also includes an upper die assembly (4) connected to the punching head of the punching machine (1), a product (5) is placed between the upper die assembly (4) and the lower die assembly (3), and the upper die assembly (4) is used to drive the rivet column on the lower die assembly (3) to move downward and engage with the hole position of the product (5).

2. The online punching automatic riveting stud equipment according to claim 1 is characterized by: The conveying unit (2) comprises a machine platform (21), a vibration plate (22) is fixedly mounted on the top of the machine platform (21), and a conveying channel (23) of the vibration plate (22) extends to the top of the lower mold assembly (3).

3. The online punching automatic riveting stud equipment according to claim 1 is characterized in that: The lower die assembly (3) comprises a column (31) fixed above the punching table of the punching machine (1); a lower die plate (32) is fixed on the top of the column (31); a support frame (33) is also fixed above the lower die plate (32); a limit seat (34) is arranged above the support frame (33); a through hole (341) is provided in the middle of the limit seat (34).

4. The online punching automatic riveting stud equipment according to claim 3 is characterized in that: Two first beam switches (35) are fixed on both sides of the limit seat (34), and a light hole for light coupling of the two first beam switches (35) is provided in the middle of the limit seat (34).

5. The online punching automatic riveting stud equipment according to claim 3 is characterized by: Support frames (36) are also fixed on both sides of the support frame (33), and a second beam-transmitting switch (37) is arranged on the support frame (36).

6. The online punching automatic riveting column equipment according to claim 3 is characterized by: The upper die assembly (4) comprises an upper die plate (41), a punch (42) being fixed at the bottom of the upper die plate (41), and the punch (42) being used to push the rivet column entering the through hole (341) into the hole position of the product (5).

7. The online punching automatic riveting column equipment according to claim 6 is characterized in that: Limiting blocks (6) are also arranged on the opposite surfaces of the lower template (32) and the upper template (41), and the product (5) is clamped between the two limiting blocks (6).