A mold with replaceable upper and lower mold bodies
By designing molds that can be replaced with both upper and lower molds, the combination of sliding grooves, positioning cavity, adjustment mechanism and positioning mechanism is used to solve the problem of labor-intensive replacement of molds in valve production, achieving a more efficient production process and lower production costs.
Patent Information
- Application Number
- CN202421489132.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-27
AI Technical Summary
During the valve production and manufacturing process, due to the different sizes of the valves required to be processed, the molds of different specifications need to be replaced, resulting in the upper and lower molds that need to be disassembled separately, which is laborious to operate, and cannot be adjusted quickly, reducing working efficiency.
Design a mold that can be replaced with both upper and lower molds, including upper module, fixed block, lower module and fixed rod. Through the design of sliding groove and positioning cavity, combined with adjustment mechanism and positioning mechanism, a single replacement and rapid adjustment of upper and lower molds are achieved.
The mold replacement process is simplified, the work efficiency is improved, the production cost is reduced, and the replacement speed is provided to meet different production needs.
Smart Images

Figure CN222740204U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valve casting, and particularly relates to a mold with replaceable upper and lower mold bodies. Background Art
[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and adjust and control the parameters (temperature, pressure, and flow) of the conveying medium. Valves can be used to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal, and radioactive media. According to their functions, they can be divided into shut-off valves, check valves, and regulating valves. Valves are now widely used, and valves are usually manufactured using corresponding types of molds during production.
[0003] The problem with the prior art is that when manufacturing valves, due to the different sizes of valves to be processed, valves of different specifications need to be replaced for production. However, when replacing molds of different specifications, the upper and lower molds need to be disassembled separately, which is laborious to replace, and cannot be adjusted quickly, thereby reducing work efficiency. In order to facilitate the replacement of the upper and lower molds, a mold in which both the upper and lower molds are replaceable is proposed. The molds can be replaced in a targeted manner according to production needs, thereby reducing production costs while speeding up work efficiency and providing replacement speed. Utility Model Content
[0004] In view of the problems existing in the prior art, the utility model provides a mold with replaceable upper and lower mold bodies, which has the advantage of single replacement of the upper and lower mold bodies, and solves the problem that when manufacturing valves, different sizes of valves need to be processed, so valves of different specifications need to be replaced for production. However, when replacing mold bodies of different specifications, the upper and lower mold bodies need to be disassembled separately, which is laborious to replace, and they cannot be adjusted quickly, thereby reducing work efficiency. In order to facilitate the replacement of the upper and lower mold bodies, a mold with replaceable upper and lower mold bodies is proposed, which can replace the mold bodies in a targeted manner according to production needs, thereby reducing production costs while speeding up work efficiency and providing replacement speed.
[0005] The utility model is implemented as follows: a mold with replaceable upper and lower mold bodies comprises an upper module, a fixed block, a lower module and a fixed rod, the top and bottom of the fixed block are provided with sliding grooves, the top of the fixed block is slidably connected to the bottom of the upper module, the bottom of the fixed block is slidably connected to the top of the lower module, the bottom of the fixed rod penetrates the upper module and the fixed block and extends to the interior of the lower module, the top of the fixed rod penetrates to the top of the upper module, positioning cavities are provided on the left and right sides of the fixed block, an adjustment mechanism and two positioning mechanisms are provided inside the positioning cavity on the right side, the right side of the adjustment mechanism penetrates to the right side of the fixed block, and the positioning mechanisms are used in conjunction with the upper module and the lower module.
[0006] As a preferred embodiment of the utility model, the adjusting mechanism includes a moving rod, a vertical rod, a fixed column and a bent rod, the right side of the moving rod passes through the right side of the fixed block, the left side of the moving rod passes through the interior of the fixed block, the front side of the moving rod is fixedly connected to the rear side of the vertical rod, the right side of the vertical rod is fixedly connected to the left side of the fixed column, the right side of the fixed column passes through the right side of the bent rod, the two bent rods are movably connected to the interior of the positioning cavity through a rotating shaft, the bent rod is used in conjunction with the positioning mechanism, and by setting up the adjusting mechanism, it is convenient for the staff to operate when replacing and adjusting the upper module or the lower module, thereby simplifying the replacement process and improving work efficiency.
[0007] As a preferred embodiment of the utility model, the positioning mechanism includes a moving column, a positioning rod and a tension spring. The right side of the moving column passes through the right side of the bending rod, and the left side of the moving column is fixedly connected to the right side of the positioning rod. The opposite sides of the two positioning rods are fixedly connected to the opposite sides of the two tension springs. The opposite sides of the two tension springs are fixedly connected to the inner wall of the positioning cavity. The opposite sides of the two positioning rods pass through the interior of the upper module and the lower module. By setting the positioning mechanism, the upper module and the lower module can be stably fixed on the surface of the fixed block to prevent loosening when the mold is in use, which causes damage to the product.
[0008] As a preferred embodiment of the utility model, the surfaces of the upper module and the lower module are provided with fixing grooves, and the positioning rods fit tightly when plugged in. By providing the fixing grooves, the positioning rods can be accurately inserted into the fixing grooves when plugged in and fixed, preventing looseness during use.
[0009] As a preferred embodiment of the present invention, the front and rear sides of the positioning rod are fixedly connected with limiting rods, and the interior of the positioning cavity is provided with a limiting groove used in conjunction with the limiting rod. By setting the limiting rod and the limiting groove, the positioning rod can move along the moving trajectory provided by the limiting groove, thereby ensuring the normal use of the structure and preventing damage.
[0010] As a preferred embodiment of the utility model, a travel groove is opened on the right side of the bending rod, and the travel groove is used in conjunction with the fixed column and the movable column. By setting the travel groove, the moving direction and stroke of the fixed column and the movable column can be limited when they are moving, preventing them from exceeding the stroke during movement and causing structural damage.
[0011] As a preferred embodiment of the present invention, a limiting groove is opened inside the positioning cavity, and the vertical rod moves along the opening direction of the limiting groove. By setting the limiting groove, the moving direction and stroke of the vertical rod can be limited, ensuring that the staff can operate easily when adjusting the upper module or the lower module.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model sets an upper module, a fixed block, a lower module, a fixed rod, an adjusting mechanism and a positioning mechanism for coordinated use. By adjusting the adjusting mechanism and the positioning mechanism, when adjusting and replacing the upper module or the lower module, it is convenient for the staff to operate, simplify the replacement process, speed up the work efficiency, meet different production needs, and achieve the situation that when the valve is produced and manufactured, due to the different sizes of valves to be processed, it is necessary to replace valves of different specifications for production. However, when replacing molds of different specifications, the upper and lower molds need to be disassembled separately, which is more laborious when replacing them, and they cannot be adjusted quickly, which reduces the work efficiency. In order to facilitate the replacement of the upper and lower molds, a mold with replaceable upper and lower molds is proposed, which can replace the molds in a targeted manner according to production needs, reduce production costs, speed up work efficiency, and provide the effect of replacement speed.
[0014] 2. The utility model is provided with an adjustment mechanism and a positioning mechanism, so that when the upper module and the lower module are disassembled, it is convenient for the staff to operate and use, speeds up the work efficiency, and facilitates the later maintenance of the modules. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of the structure provided by the embodiment of the utility model;
[0016] Figure 2 It is a three-dimensional schematic diagram of a fixing block provided by an embodiment of the utility model;
[0017] Figure 3 The utility model embodiment provides Figure 2 A partial enlarged view of the middle A;
[0018] Figure 4 It is a three-dimensional schematic diagram of the lower module provided by the embodiment of the utility model.
[0019] In the figure: 1. upper module; 2. fixed block; 3. lower module; 4. fixed rod; 5. sliding groove; 6. positioning cavity; 7. adjustment mechanism; 701. moving rod; 702. vertical rod; 703. fixed column; 704. bending rod; 8. positioning mechanism; 801. moving column; 802. positioning rod; 803. tension spring; 9. fixed groove; 10. limiting rod; 11. limiting groove; 12. travel groove; 13. limit groove. DETAILED DESCRIPTION
[0020] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0021] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.
[0022] like Figures 1 to 4 As shown, an embodiment of the utility model provides a mold with replaceable upper and lower mold bodies, including an upper module 1, a fixed block 2, a lower module 3 and a fixed rod 4, the top and bottom of the fixed block 2 are provided with sliding grooves 5, the top of the fixed block 2 is slidably connected to the bottom of the upper module 1, the bottom of the fixed block 2 is slidably connected to the top of the lower module 3, the bottom of the fixed rod 4 penetrates the upper module 1 and the fixed block 2 to extend to the interior of the lower module 3, the top of the fixed rod 4 penetrates to the top of the upper module 1, positioning cavities 6 are provided on the left and right sides of the fixed block 2, the inside of the right positioning cavity 6 is provided with an adjustment mechanism 7 and two positioning mechanisms 8, the right side of the adjustment mechanism 7 penetrates to the right side of the fixed block 2, and the positioning mechanisms 8 are used in conjunction with the upper module 1 and the lower module 3.
[0023] refer to Figure 3 The adjustment mechanism 7 includes a moving rod 701, a vertical rod 702, a fixed column 703 and a bent rod 704. The right side of the moving rod 701 passes through the right side of the fixed block 2, and the left side of the moving rod 701 passes through the inside of the fixed block 2. The front side of the moving rod 701 is fixedly connected to the rear side of the vertical rod 702, the right side of the vertical rod 702 is fixedly connected to the left side of the fixed column 703, and the right side of the fixed column 703 passes through the right side of the bent rod 704. The two bent rods 704 are movably connected to the inside of the positioning cavity 6 through a rotating shaft, and the bent rod 704 is used in conjunction with the positioning mechanism 8.
[0024] The above solution is adopted: by providing the adjustment mechanism 7, it is convenient for the staff to operate when replacing and adjusting the upper module 1 or the lower module 3, thereby simplifying the replacement process and improving work efficiency.
[0025] refer to Figure 3The positioning mechanism 8 includes a moving column 801, a positioning rod 802 and a tension spring 803. The right side of the moving column 801 passes through the right side of the bending rod 704. The left side of the moving column 801 is fixedly connected to the right side of the positioning rod 802. The opposite sides of the two positioning rods 802 are fixedly connected to the opposite sides of the two tension springs 803. The opposite sides of the two tension springs 803 are fixedly connected to the inner wall of the positioning cavity 6. The opposite sides of the two positioning rods 802 pass through the interior of the upper module 1 and the lower module 3.
[0026] By adopting the above solution, by providing the positioning mechanism 8, the upper module 1 and the lower module 3 can be stably fixed on the surface of the fixing block 2, so as to prevent the mold from loosening when in use, thereby preventing damage to the product.
[0027] refer to Figure 3 and Figure 4 The surfaces of the upper module 1 and the lower module 3 are both provided with fixing grooves 9, and the positioning rods 802 fit tightly during insertion.
[0028] By adopting the above solution, by providing the fixing groove 9, the positioning rod 802 can be accurately inserted into the fixing groove 9 when being plugged and fixed, thereby preventing it from being loosened during use.
[0029] refer to Figure 3 The front and rear sides of the positioning rod 802 are fixedly connected with limiting rods 10, and the interior of the positioning cavity 6 is provided with limiting grooves 11 used in conjunction with the limiting rods 10.
[0030] By adopting the above solution, by providing the limiting rod 10 and the limiting groove 11, the positioning rod 802 can move along the moving track provided by the limiting groove 11, thereby ensuring the normal use of the structure and preventing damage.
[0031] refer to Figure 3 A travel groove 12 is provided on the right side of the bent rod 704 , and the travel groove 12 is used in conjunction with the fixed column 703 and the movable column 801 .
[0032] By adopting the above solution, by providing the travel groove 12, the moving direction and travel of the fixed column 703 and the movable column 801 can be limited when they are moving, so as to prevent the moving column from exceeding the travel and causing structural damage.
[0033] refer to Figure 3 A limiting groove 13 is opened inside the positioning cavity 6 , and the vertical rod 702 moves along the opening direction of the limiting groove 13 .
[0034] By adopting the above solution, by providing the limit groove 13 , the moving direction and stroke of the vertical rod 702 can be limited, ensuring that the staff can operate conveniently when adjusting the upper module 1 or the lower module 3 .
[0035] The working principle of this utility model:
[0036] When in use, the moving rod 701 is pulled backward, and the moving rod 701 drives the vertical rod 702 to move backward. The vertical rod 702 drives the fixed column 703 to move backward according to the moving trajectory provided by the limit groove 13, and the surface of the fixed column 703 squeezes the inner wall of the travel groove 12 to make the two bent rods 704 rotate to the opposite side. During rotation, the inner wall of the travel groove 12 squeezes the surface of the moving column 801 to make the two moving columns 801 move to the opposite side, and the moving column 801 drives the positioning rod 802 to move to the opposite side according to the moving trajectory provided by the limiting groove 11. The positioning rod 802 stretches the tension spring 803 while moving, so that the positioning rod 802 moves to the inside of the positioning cavity 6. At this time, the fixing rod 4 is pulled out, and the upper module 1 or the lower module 3 can be disassembled and replaced, and it is pulled out through the sliding groove 5. After completion, the fixing rod 4 is reinserted, and the moving rod 701 is released. The positioning rod 802 is reinserted into the inside of the fixing groove 9 by the return force of the tension spring 803.
[0037] To sum up: the mold with replaceable upper and lower mold bodies, by setting the upper module 1, the fixed block 2, the lower module 3, the fixed rod 4, the sliding groove 5, the positioning cavity 6, the adjusting mechanism 7, the moving rod 701, the vertical rod 702, the fixed column 703, the bending rod 704, the positioning mechanism 8, the moving column 801, the positioning rod 802, the tension spring 803, the fixed groove 9, the limiting rod 10, the limiting groove 11, the travel groove 12 and the limit groove 13, solves the problem that when the valve is produced and manufactured, due to the different sizes of valves to be processed, it is necessary to replace valves of different specifications for production. However, when replacing mold bodies of different specifications, the upper and lower mold bodies need to be disassembled separately, which is more laborious when replacing them, and they cannot be adjusted quickly, which reduces the work efficiency. In order to facilitate the replacement of the upper and lower mold bodies, a mold with replaceable upper and lower mold bodies is proposed. The mold body can be replaced in a targeted manner according to production needs, thereby reducing production costs while speeding up work efficiency and providing replacement speed.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mold with replaceable upper and lower mold bodies, comprising an upper mold block (1), a fixing block (2), a lower mold block (3) and a fixing rod (4), characterized in that: The top and bottom of the fixed block (2) are both provided with sliding grooves (5), the top of the fixed block (2) is slidably connected to the bottom of the upper module (1), and the bottom of the fixed block (2) is slidably connected to the top of the lower module (3). The bottom of the fixed rod (4) passes through the upper module (1) and the fixed block (2) and extends to the interior of the lower module (3), and the top of the fixed rod (4) passes through the top of the upper module (1). Positioning cavities (6) are provided on the left and right sides of the fixed block (2), and an adjustment mechanism (7) and two positioning mechanisms (8) are provided inside the positioning cavity (6) on the right side. The right side of the adjustment mechanism (7) passes through the right side of the fixed block (2), and the positioning mechanisms (8) are used in conjunction with the upper module (1) and the lower module (3).
2. A mold with replaceable upper and lower mold bodies as claimed in claim 1, characterized in that: The adjustment mechanism (7) comprises a moving rod (701), a vertical rod (702), a fixed column (703) and a bent rod (704); the right side of the moving rod (701) penetrates to the right side of the fixed block (2); the left side of the moving rod (701) penetrates to the inside of the fixed block (2); the front side of the moving rod (701) is fixedly connected to the rear side of the vertical rod (702); the right side of the vertical rod (702) is fixedly connected to the left side of the fixed column (703); the right side of the fixed column (703) penetrates to the right side of the bent rod (704); the two bent rods (704) are movably connected to the inside of the positioning cavity (6) via a rotating shaft; the bent rod (704) is used in conjunction with the positioning mechanism (8).
3. A mold with replaceable upper and lower mold bodies as claimed in claim 2, characterized in that: The positioning mechanism (8) includes a moving column (801), a positioning rod (802) and a tension spring (803), the right side of the moving column (801) passes through the right side of the bending rod (704), the left side of the moving column (801) is fixedly connected to the right side of the positioning rod (802), the opposite sides of the two positioning rods (802) are fixedly connected to the opposite sides of the two tension springs (803), the opposite sides of the two tension springs (803) are fixedly connected to the inner wall of the positioning cavity (6), and the opposite sides of the two positioning rods (802) pass through the interior of the upper module (1) and the lower module (3).
4. A mold with replaceable upper and lower mold bodies as claimed in claim 3, characterized in that: The surfaces of the upper module (1) and the lower module (3) are both provided with fixing grooves (9), and the positioning rods (802) fit tightly when plugged in.
5. A mold with replaceable upper and lower mold bodies as claimed in claim 3, characterized in that: The front and rear sides of the positioning rod (802) are fixedly connected to limiting rods (10), and the interior of the positioning cavity (6) is provided with a limiting groove (11) used in conjunction with the limiting rod (10).
6. A mold with replaceable upper and lower mold bodies as claimed in claim 3, characterized in that: A travel groove (12) is provided on the right side of the curved rod (704), and the travel groove (12) is used in conjunction with the fixed column (703) and the movable column (801).
7. A mold with replaceable upper and lower mold bodies as claimed in claim 2, characterized in that: A limiting groove (13) is provided inside the positioning cavity (6), and the vertical rod (702) moves along the direction in which the limiting groove (13) is provided.