A punching device for steel structure production

By designing a hole punching device for the production of steel structural parts that includes multiple adjustment mechanisms, the problems of inefficiency and inaccurate hole position of the manual hand-held drilling machine are solved, and efficient, accurate and convenient drilling operation is achieved.

CN222740358UActive Publication Date: 2025-04-11LINYI XINGSHENG STEEL STRUCTURE ENG CO LTD
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Patent Information

Application Number
CN202421534017.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-11
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

During the production process of steel structural parts, the manual hand-held drilling machine is inefficient when drilling, the hole position is inaccurate, the labor intensity is high, and the operation is inconvenient.

Method used

A hole drilling device for the production of steel structural parts is designed, including a vertical adjustment mechanism, a horizontal adjustment mechanism and a longitudinal adjustment mechanism. Through the electromagnet fixing device, multiple adjustment mechanisms are used to coordinate the drilling position to achieve rapid adjustment and precise control.

Benefits of technology

It improves the efficiency and accuracy of drilling, reduces the labor intensity of operators, enhances the operation convenience, and ensures the accuracy of hole positions and the stability of drilling quality.

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Abstract

The utility model relates to the technical field of steel structure processing, and in particular to a punching device for steel structure production, including a vertical adjustment mechanism, two groups of electromagnets are installed at the bottom of the vertical adjustment mechanism, a horizontal adjustment mechanism is movably connected to the right side of the vertical adjustment mechanism, a longitudinal adjustment mechanism is movably arranged on the upper side of the horizontal adjustment mechanism, and a drilling mechanism is arranged on the upper side of the longitudinal adjustment mechanism. The utility model can fix the device as a whole on the steel structure through the electromagnet, which is convenient for drilling holes in steel structures, greatly reducing the labor intensity of operators, and through the coordinated cooperation of various adjustment mechanisms, the drilling position can be quickly adjusted, which improves the convenience of operation and greatly improves the efficiency and accuracy of drilling.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel structure processing, in particular to a punching device for producing steel structure. Background Art

[0002] Steel structures refer to components made of steel and used to form buildings or other structural systems. These components usually include materials such as steel plates, angle steels, channel steels, I-beams or hot-rolled H-beams, which are formed through welding, hot rolling, cold bending and other processing processes, and are combined with other components into a complete structural system through bolt connection, welding or riveting. Steel structures have been widely used in many fields such as construction, bridges, and machinery manufacturing due to their high strength, light weight, high reliability, good industrialization and sealing performance.

[0003] In the production and processing of steel structural parts, drilling is an important link. For large steel structural parts, due to their large length, the drilling operations at both ends mostly rely on manual handheld drilling machines. This method is not only inefficient, but also easily affected by human factors, resulting in inaccurate hole positions and unstable drilling quality, which affects the subsequent assembly quality. In addition, drilling with a manual handheld drilling machine needs to bear the weight of the drilling machine and the resistance during drilling, and after drilling is completed, the drilling machine needs to be manually moved to drill holes in other locations, which is labor-intensive and inconvenient to operate. In order to solve these problems, the utility model proposes a drilling device for the production of steel structural parts with high precision, convenient operation and high efficiency. Utility Model Content

[0004] In view of the existing deficiencies, the utility model provides a punching device for producing steel structural parts, which solves the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A punching device for producing steel structural parts includes a vertical adjustment mechanism, two groups of electromagnets are installed at the bottom of the vertical adjustment mechanism, a horizontal adjustment mechanism is movably connected to the right side of the vertical adjustment mechanism, a longitudinal adjustment mechanism is movably arranged on the upper side of the horizontal adjustment mechanism, and a drilling mechanism is arranged on the upper side of the longitudinal adjustment mechanism.

[0007] Furthermore, the vertical adjustment mechanism includes a first base, a first handle, a first threaded screw and a first slide. The first base is fixed on the front side of the two groups of electromagnets. A first threaded screw is vertically rotated inside the first base. A first handle is installed on the upper end of the first threaded screw. A movable first slide is mounted on the annular surface of the first threaded screw, and the first slide is threadedly connected to the first threaded screw.

[0008] Furthermore, two groups of first limit plates are fixedly provided on the rear side of the first slide seat, and first limit support rods are penetrated inside the two groups of first limit plates. The first limit plates are slidably connected to the first limit support rods, and the upper and lower ends of the first limit support rods are fixedly connected to the first base.

[0009] Furthermore, the horizontal adjustment mechanism includes a second base, a threaded sleeve, a second slide, a second threaded screw and a second handle. The first base is arranged on the right side of the first slide, and its left end is fixedly connected to the first slide. The first slide is rotatably equipped with a second threaded screw inside, a threaded sleeve is sleeved on the annular surface of the second threaded screw, and the threaded sleeve is threadedly connected to the second threaded screw, the upper side of the threaded sleeve is fixedly connected to the second slide by bolts, and the right end of the second threaded screw is equipped with a second handle.

[0010] Furthermore, second limit plates are fixedly provided on both the front and rear sides of the bottom of the second slide seat, second limit support rods are fixedly provided on both the front and rear sides inside the second base, and two groups of the second limit plates are respectively sleeved on the two groups of the second limit support rods and are slidably connected thereto.

[0011] Furthermore, the longitudinal adjustment mechanism includes a third base, a sliding rod and a third sliding seat. The third base is fixedly mounted on the third sliding seat by bolts. Two groups of sliding rods are symmetrically arranged inside the third base. The sliding rod is slidably sleeved with a third sliding seat.

[0012] Furthermore, the drilling mechanism includes a drill bit, a drill chuck, a motor and a fixed bracket, the fixed bracket is fixedly mounted on the third slide by bolts, the fixed bracket is equipped with a motor, the output end of the motor is equipped with a drill chuck, and the drill bit is clamped on the drill chuck.

[0013] Furthermore, a handle is fixedly provided at the right end of the fixing bracket.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The utility model can fix the component device as a whole on the steel structure through the electromagnet, which is convenient for drilling holes in steel structure components, greatly reducing the labor intensity of operators, and through the coordinated cooperation of various adjustment mechanisms, the drilling position can be quickly adjusted, which improves the convenience of operation and greatly improves the efficiency and accuracy of drilling.

[0016] 2. The utility model can drive the drill bit to move up and down through the vertical adjustment mechanism, thereby realizing the adjustment of the drilling position in the up and down directions. The first limit plate and the first limit support rod play a role in limiting the movement of the first slide, providing a stable guide for the movement of the first slide, preventing the first slide from deflecting or rotating during the movement, and making the movement of the first slide more stable and accurate.

[0017] 3. The horizontal adjustment mechanism can drive the drill bit to move in the horizontal direction, so that the drill bit can be adjusted in the horizontal direction, which is convenient for drilling holes at different positions in the horizontal direction. The second limit plate and the second limit support rod play a guiding and limiting role in the movement of the second slide, which can prevent the second slide from deviating during the movement and ensure the stability of the movement of the second slide.

[0018] 4. The longitudinal adjustment mechanism can drive the drill bit to move forward and backward, so that the drill bit can be close to or away from the steel structure to achieve the drilling operation on the steel structure. The drilling mechanism is used to punch holes in the steel structure, which is convenient for drilling holes on the steel structure.

[0019] 5. A handle is fixed on the right end of the fixed bracket. The handle provides a suitable force point for the operator's drilling operation, allowing the operator to adjust the position of the drilling mechanism more easily. At the same time, during the drilling process, the operator can use the handle to stabilize the fixed bracket, thereby stabilizing the entire drilling mechanism, which helps to reduce vibration and improve drilling accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0021] Figure 2 This is a schematic structural diagram of the utility model from another angle.

[0022] Figure 3 It is a structural schematic diagram of the vertical adjustment mechanism in the utility model.

[0023] Figure 4 It is a structural schematic diagram of the horizontal adjustment mechanism in the utility model.

[0024] Figure 5 It is a structural schematic diagram of the longitudinal adjustment mechanism and the drilling mechanism in the utility model.

[0025] In the figure: 1. vertical adjustment mechanism; 11. first base; 12. first handle; 13. first threaded screw; 14. first slide; 15. first limit plate; 16. first limit support rod; 2. horizontal adjustment mechanism; 21. second base; 22. threaded sleeve; 23. second slide; 24. second limit plate; 25. second limit support rod; 26. second threaded screw; 27. second handle; 3. longitudinal adjustment mechanism; 31. third base; 32. slide; 33. third slide; 4. drilling mechanism; 41. drill bit; 42. drill chuck; 43. motor; 44. fixed bracket; 45. handle; 5. electromagnet. DETAILED DESCRIPTION

[0026] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example:

[0028] like Figures 1 to 5 As shown, a punching device for steel structure production includes a vertical adjustment mechanism 1, two groups of electromagnets 5 are installed at the bottom of the vertical adjustment mechanism 1, a horizontal adjustment mechanism 2 is movably connected to the right side of the vertical adjustment mechanism 1, a longitudinal adjustment mechanism 3 is movably arranged on the upper side of the horizontal adjustment mechanism 2, and a drilling mechanism 4 is arranged on the upper side of the longitudinal adjustment mechanism 3. This design solves the problem that the original manual handheld drilling method is not only inefficient, but also easily affected by human factors, resulting in inaccurate hole positions and unstable drilling quality, which affects the subsequent assembly quality. In addition, the manual handheld drilling machine needs to bear the weight of the drilling machine and the resistance during drilling, and after drilling is completed, the drilling machine needs to be manually moved to drill other positions, which has high labor intensity and inconvenient operation.

[0029] The vertical adjustment mechanism 1 includes a first base 11, a first handle 12, a first screw rod 13 and a first slide 14. The first base 11 is fixedly arranged in front of the two sets of electromagnets 5. The first screw rod 13 is vertically rotatably arranged inside the first base 11. The first handle 12 is mounted on the upper end of the first screw rod 13. A movable first slide 14 is sleeved on the annular surface of the first screw rod 13, and the first slide 14 is screwed to the first screw rod 13. The vertical adjustment mechanism 1 set in this design can drive the drill bit 41 to move up and down, thereby realizing the adjustment of the drilling position in the up and down directions.

[0030] Two groups of first limit plates 15 are fixedly arranged at the rear side of the first slide 14, and first limit rods 16 are arranged inside the two groups of first limit plates 15, and the first limit plates 15 are slidably connected with the first limit rods 16, and the upper and lower ends of the first limit rods 16 are fixedly connected with the first base 11. The first limit plates 15 and the first limit rods 16 play a role of limit guide for the movement of the first slide 14, provide a stable guide for the movement of the first slide 14, prevent the first slide 14 from deflecting or rotating during the movement, and make the movement of the first slide 14 more stable and accurate.

[0031] The horizontal adjustment mechanism 2 includes a second base 21, a threaded sleeve 22, a second slide 23, a second threaded screw 26 and a second handle 27. The first base 11 is arranged on the right side of the first slide 14, and its left end is fixedly connected to the first slide 14. The second threaded screw 26 is rotatably mounted inside the first slide 14. The threaded sleeve 22 is sleeved on the annular surface of the second threaded screw 26, and the threaded sleeve 22 is screwed to the second threaded screw 26. The upper side of the threaded sleeve 22 is fixedly connected to the second slide 23 by bolts, and the right end of the second threaded screw 26 is equipped with a second handle 27. The horizontal adjustment mechanism 2 can drive the drill bit 41 to move in the horizontal direction, so that the drill bit 41 can realize the position adjustment in the horizontal direction, which is convenient for drilling operations at different positions in the horizontal direction.

[0032] Second limit plates 24 are fixedly provided on both the front and rear sides of the bottom of the second slide 23, and second limit rods 25 are fixedly provided on both the front and rear sides of the interior of the second base 21, and two groups of second limit plates 24 are respectively sleeved on the two groups of second limit rods 25 and slidably connected thereto. The second limit plates 24 and the second limit rods 25 play a guiding and limiting role in the movement of the second slide 23, and can prevent the second slide 23 from deflecting during the movement process, thereby ensuring the stability of the movement of the second slide 23.

[0033] The longitudinal adjustment mechanism 3 includes a third base 31, a slide rod 32 and a third slide seat 33. The third base 31 is fixedly mounted on the third slide seat 33 by bolts. Two sets of slide rods 32 are symmetrically arranged inside the third base 31. The slide rods 32 are slidably sleeved with the third slide seat 33. The longitudinal adjustment mechanism 3 can drive the drill bit 41 to move forward and backward, so that the drill bit 41 can approach or move away from the steel structure to achieve the drilling operation on the steel structure.

[0034] The drilling mechanism 4 includes a drill bit 41, a drill chuck 42, a motor 43 and a fixed bracket 44. The fixed bracket 44 is fixedly mounted on the third slide 33 by bolts. The motor 43 is mounted on the fixed bracket 44. The output end of the motor 43 is equipped with a drill chuck 42, and the drill bit 41 is clamped on the drill chuck 42. The drilling mechanism 4 is used for drilling holes in steel structural parts, which is convenient for drilling holes in steel structural parts.

[0035] A handle 45 is fixed to the right end of the fixed bracket 44. The handle 45 provides a suitable force point for the operator to perform drilling operations, allowing the operator to more easily adjust the position of the drilling mechanism 4. During the drilling process, the operator can stabilize the fixed bracket 44 through the handle 45, thereby stabilizing the entire drilling mechanism 4, which helps to reduce vibration and improve drilling accuracy.

[0036] The working principle of the punching device for steel structure production is as follows: first, the entire punching device is placed in an appropriate position, the electromagnet 5 is energized, and the magnetic force generated by the electromagnet 5 is used to stably adsorb the device as a whole on the steel structure. Then, by turning the first handle 12, the first threaded screw 13 is driven to rotate. Since the first slide 14 is screwed to the first threaded screw 13, the first slide 14 will move up and down along the first threaded screw 13, thereby realizing the up and down position adjustment of the drill bit 41. The first limit plate 15 and the first limit support rod 16 ensure the stability and accuracy of the first slide 14 during the movement. When the horizontal position of the drill bit 41 needs to be adjusted, the second handle 27 is turned to rotate the second threaded screw 26. The threaded sleeve 22 is screwed to the second threaded screw 26, so it will move horizontally with the rotation of the second threaded screw 26, thereby driving the second slide 23 and the drill bit 41 to adjust in the horizontal direction. The second limit plate 24 and the second limit support rod 25 ensure the stability of the movement of the second slide 23 to prevent deviation. The longitudinal position adjustment of the drill bit 41 can be achieved by sliding the third slide 33 on the slide rod 32. This allows the drill bit 41 to be close to or away from the steel structure for drilling operations. When the position of the drill bit 41 is adjusted to a suitable position, the motor 43 is started. The motor 43 drives the drill chuck 42 and the drill bit 41 to rotate to drill holes in the steel structure. During the drilling process, the operator can use the handle 45 to stabilize the fixed bracket 44 and the entire drilling mechanism 4 to reduce vibration and improve drilling accuracy. At the same time, the handle 45 also provides a convenient force point, allowing the operator to more easily adjust the position of the drilling mechanism 4. After drilling is completed, turn off the motor 43, and then move the drill bit 41 to the next drilling position through the vertical, horizontal and longitudinal adjustment mechanism 3, and repeat the above steps to perform the next drilling operation.

[0037] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. A punching device for producing steel structural parts, comprising a vertical adjustment mechanism (1), characterized in that: The bottom of the vertical adjustment mechanism (1) is equipped with two groups of electromagnets (5); the right side of the vertical adjustment mechanism (1) is movably connected to the horizontal adjustment mechanism (2); the upper side of the horizontal adjustment mechanism (2) is movably provided with a longitudinal adjustment mechanism (3); and the upper side of the longitudinal adjustment mechanism (3) is provided with a drilling mechanism (4).

2. The punching device for steel structure production according to claim 1, characterized in that: The vertical adjustment mechanism (1) comprises a first base (11), a first handle (12), a first threaded screw (13) and a first slide (14); the first base (11) is fixedly arranged at the front side of the two groups of electromagnets (5); a first threaded screw (13) is vertically rotatably arranged inside the first base (11); a first handle (12) is mounted on the upper end of the first threaded screw (13); a movable first slide (14) is sleeved on the annular surface of the first threaded screw (13); and the first slide (14) is threadedly connected to the first threaded screw (13).

3. The punching device for steel structure production according to claim 2, characterized in that: Two groups of first limit plates (15) are fixedly arranged on the rear side of the first sliding seat (14), and first limit support rods (16) are arranged inside the two groups of first limit plates (15). The first limit plates (15) are slidably connected to the first limit support rods (16), and the upper and lower ends of the first limit support rods (16) are fixedly connected to the first base (11).

4. The punching device for steel structure production according to claim 2, characterized in that: The horizontal adjustment mechanism (2) comprises a second base (21), a threaded sleeve (22), a second slide (23), a second threaded screw (26) and a second handle (27). The first base (11) is arranged on the right side of the first slide (14), and the left end of the first base (11) is fixedly connected to the first slide (14). The first slide (14) is internally rotatably equipped with a second threaded screw (26). The second threaded screw (26) is sleeved with a threaded sleeve (22) on its annular surface, and the threaded sleeve (22) is threadedly connected to the second threaded screw (26). The upper side of the threaded sleeve (22) is fixedly connected to the second slide (23) by bolts, and the right end of the second threaded screw (26) is equipped with a second handle (27).

5. The punching device for steel structure production according to claim 4, characterized in that: Second limit plates (24) are fixedly provided on both the front and rear sides of the bottom of the second slide seat (23), and second limit support rods (25) are fixedly provided on both the front and rear sides of the interior of the second base (21), and two groups of the second limit plates (24) are respectively sleeved on the two groups of the second limit support rods (25) and slidably connected thereto.

6. The punching device for steel structure production according to claim 4, characterized in that: The longitudinal adjustment mechanism (3) comprises a third base (31), a slide rod (32) and a third slide seat (33); the third base (31) is fixedly mounted on the third slide seat (33) by means of bolts; two groups of slide rods (32) are symmetrically arranged inside the third base (31); and the third slide seat (33) is slidably sleeved on the slide rod (32).

7. The punching device for steel structure production according to claim 6, characterized in that: The drilling mechanism (4) comprises a drill bit (41), a drill chuck (42), a motor (43) and a fixed bracket (44); the fixed bracket (44) is fixedly mounted on the third slide seat (33) by means of bolts; the motor (43) is mounted on the fixed bracket (44); the drill chuck (42) is mounted on the output end of the motor (43); and the drill bit (41) is clamped on the drill chuck (42).

8. The punching device for steel structure production according to claim 7, characterized in that: A handle (45) is fixedly provided at the right end of the fixing bracket (44).