Automatic cutting device for distribution box shell

By designing a mechanism for automatically cleaning metal jets in the cutting device of the distribution box housing, the cutting accuracy reduction and safety hazards caused by metal jet accumulation are solved, and higher cutting accuracy and better safety performance are achieved.

CN222740548UActive Publication Date: 2025-04-11DESHEN ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420624530.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-04-11
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

When cutting metal sheets of existing distribution box shells, the metal jets generated by the existing distribution box are difficult to clean, resulting in uneven surfaces of the workbench, affecting the cutting accuracy, and possibly causing safety accidents.

Method used

An automatic cutting device for the housing of the distribution box is designed. Through the cooperation of the first servo motor, the first screw, the rectangular mounting frame, the first shovel block and the second shovel block, the metal jet on the surface of the tooth-shaped support plate is cleaned after the cutting is completed, the work surface is level, the cutting accuracy is improved, and the metal jet accumulation is prevented from causing harm to personnel and equipment.

Benefits of technology

It effectively solves the uneven workbench caused by metal jet accumulation, improves the cutting accuracy of metal sheets, ensures the quality and appearance of the distribution box shell, and prevents safety accidents.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222740548U_ABST
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Abstract

The utility model belongs to the technical field of distribution box shell cutting equipment, specifically an automatic distribution box shell cutting device, comprising a box body, an array of tooth-shaped support plates are fixedly arranged in an array between the inner walls of the rectangular fixed frame, a first T-shaped guide block is slidably arranged in the first T-shaped guide groove, a mounting plate is fixedly arranged between the opposite surfaces of the two groups of first T-shaped guide blocks, an array of rectangular mounting frames are fixedly arranged in an array at the top of the mounting plate, the tooth-shaped support plate slides through the rectangular mounting frame, two groups of first shovel blocks are fixedly arranged in a mirror image on one side of the rectangular mounting frame, and two groups of second shovel blocks are fixedly arranged in a mirror image on one side of the rectangular mounting frame. Through the cooperation of the rectangular mounting frame, the first shovel block and the second shovel block, the metal jet attached to the surface of the tooth-shaped support plate can be removed, thereby ensuring the flatness of the work surface, improving the cutting accuracy of the metal plate, and preventing the accumulation of metal jets from causing damage to personnel and equipment.
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Description

Technical Field

[0001] The utility model belongs to the technical field of distribution box shell cutting equipment, in particular to an automatic distribution box shell cutting device. Background Art

[0002] A distribution box is an electrical equipment used to distribute electrical energy. It has the characteristics of small size, easy installation, and unique functions. It is mainly used to control, distribute power, and protect electrical equipment, as well as to prevent line overload, short circuit, and leakage. Distribution boxes are widely used in various places such as schools, hospitals, and factories to facilitate the display and management of the conduction status of circuits. During the production and processing of distribution boxes, a cutting device needs to be used to cut the metal sheet to obtain the distribution box shell.

[0003] The existing distribution box shell cutting device is mainly composed of the following key parts: laser, frame, workbench, guide rail, motor, etc. Its working principle is that the laser generates a laser beam, which is focused and guided by the optical system to form a high-energy density laser beam. The mechanical structure drives the laser head to move according to the instructions of the control system. Under the irradiation of the laser beam, the metal sheet on the workbench is quickly melted, vaporized or reaches the ignition point, thereby achieving cutting.

[0004] The distribution box shell cutting device in the existing technology currently has the following disadvantages: the metal jet generated when the laser cuts the metal plate will adhere to the support plate of the workbench and is difficult to clean. Failure to clean in time will cause the surface of the workbench to be uneven, resulting in a decrease in the cutting accuracy of the metal plate, seriously affecting the quality and appearance of the distribution box shell, and the metal jet may form sharp edges or protrusions, which may scratch the operator's skin or pierce the equipment or cables during work, causing equipment failure or short circuit, thereby causing safety accidents such as fire or electric shock; therefore, an automatic cutting device for the distribution box shell is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the shortcomings of the existing distribution box shell cutting device, the problem that the metal jet generated by the laser cutting the metal sheet will adhere to the support plate of the workbench and is difficult to clean will be solved. Failure to clean in time will cause the surface of the workbench to be uneven, resulting in a decrease in the cutting accuracy of the metal sheet, seriously affecting the quality and appearance of the distribution box shell. In addition, the metal jet may form sharp edges or protrusions, which may scratch the operator's skin or pierce the equipment or cables during work, causing equipment failure or short circuit, thereby causing safety accidents such as fire or electric shock. An automatic cutting device for the distribution box shell is proposed.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model is an automatic cutting device for the shell of a distribution box, comprising a box body, the top of the box body is open, a rectangular fixing frame is fixedly arranged on the top of the box body, a group of tooth-shaped support plates are fixedly arranged in an array between the inner walls of the rectangular fixing frame, a metal plate is placed on the top of the tooth-shaped support plate, a first T-shaped guide groove is opened in both shorter side rods of the rectangular fixing frame, a first T-shaped guide block is slidably arranged in the first T-shaped guide groove, a mounting plate is fixedly arranged between the opposite surfaces of the two groups of first T-shaped guide blocks, a first screw is rotated and penetrated in the first T-shaped guide groove through a bearing, and the first screw is rotated and penetrated through the first T-shaped guide block through a threaded connection;

[0007] Two groups of first servo motors are fixedly arranged on one side of the rectangular fixed frame in a mirror-like manner through the fixed frame, and the output ends of the two groups of first servo motors are respectively fixedly connected to one end of the first screw at the corresponding position through a coupling, and an array of rectangular mounting frames are fixedly arranged on the top array of the mounting plate, and the number of the rectangular mounting frames is consistent with that of the tooth-shaped support plates and the positions are correspondingly arranged, and the tooth-shaped support plates slide through the rectangular mounting frame, and two groups of first shovel blocks are fixedly arranged on one side of the rectangular mounting frame in a mirror-like manner, and two groups of second shovel blocks are fixedly arranged on one side of the rectangular mounting frame in a mirror-like manner, and the second shovel blocks are arranged perpendicular to the first shovel blocks, and through the cooperation of the first servo motor, the first screw, the rectangular mounting frame, the first shovel blocks and the second shovel blocks, after the cutting is completed, the metal jet attached to the surface of the tooth-shaped support plate can be removed, thereby ensuring the flatness of the work surface, improving the cutting accuracy of the metal sheet, and preventing the accumulation of metal jets from causing damage to personnel and equipment.

[0008] Preferably, a second T-shaped guide groove is provided at the top of the two longer side rods of the rectangular fixed frame, a second T-shaped guide block is slidably arranged in the second T-shaped guide groove, a U-shaped mounting frame is fixedly arranged at the top of the two groups of second T-shaped guide blocks, a second screw is rotatably arranged and penetrated between the opposite surfaces of the two vertical plates of the U-shaped mounting frame through a bearing, a second servo motor is fixedly arranged on one side of the U-shaped mounting frame through a fixed frame, the output end of the second servo motor is fixedly connected to one end of the second screw through a coupling, a moving block is rotatably arranged at the thread of the second screw, and a laser head is fixedly assembled at the bottom end of the moving block, and the laser head is driven to move horizontally to cut different positions of the metal sheet through the cooperation of the second servo motor, the second screw and the moving block.

[0009] Preferably, a limiting groove is provided in the middle of the bottom end of the horizontal plate of the U-shaped mounting frame, a limiting block is fixedly provided at the top center of the moving block, and the limiting block is slidably inserted into the limiting groove, and the stability of the moving block during movement is ensured by the cooperation of the limiting groove and the limiting block.

[0010] Preferably, a third screw is rotated and penetrated in the second T-shaped guide groove through a bearing, and two groups of third servo motors are fixedly provided on one side of the rectangular fixed frame in a mirror-like manner through a fixed frame, and the output ends of the two groups of third servo motors are respectively fixedly connected to one end of the third screw at the corresponding position through a coupling, and the third screw rotates through a threaded connection and penetrates the second T-shaped guide block, and the cooperation of the third servo motor and the third screw drives the second T-shaped guide block and the cutting mechanism to perform horizontal movement to cut different positions of the metal sheet.

[0011] Preferably, a rectangular through hole is opened at the bottom of one side of the box body, and a slag collecting box is movably arranged at the inner bottom end of the box body. The slag collecting box slides through the rectangular through hole, and a handle is fixedly arranged on one side of the slag collecting box. Through the cooperation of the slag collecting box, the cleaned metal residue can be collected, which is convenient for subsequent centralized processing.

[0012] Preferably, two groups of guide plates are fixedly arranged in a mirror-image manner inside the box body, and the cooperation of the guide plates allows the fallen metal jet residue to fall into the slag collecting box.

[0013] Beneficial effects of the utility model:

[0014] The utility model provides an automatic cutting device for a distribution box shell. When the equipment cuts a metal sheet, a large amount of metal jets will be generated. The metal jets will adhere to a tooth-shaped support plate and accumulate to form convex points. If they are not cleaned in time, the surface of the workbench will be uneven, resulting in a decrease in the cutting accuracy of the metal sheet, which seriously affects the quality and appearance of the distribution box shell. When the metal sheet is cut, two groups of first servo motors are started, and the two groups of first screws are rotated, and the first T-shaped guide blocks are driven to move. The first T-shaped guide blocks drive the mounting plate to move, and the mounting plate drives the array of rectangular mounting frames to move. At the same time, the rectangular mounting frame drives the first shovel block and the second shovel block to move. The first shovel block and the second shovel block remove and clean the metal jets adhered to the tooth-shaped support plate around, so as to ensure that the placement surface of the metal sheet is flat, thereby improving its subsequent cutting accuracy, and effectively preventing the metal jet convex points from causing damage to personnel and equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0016] Figure 1 It is a three-dimensional picture of the whole;

[0017] Figure 2 It is a cross-section of the whole;

[0018] Figure 3 It is an enlarged cross-sectional view of the rectangular mounting frame and the tooth-shaped support plate;

[0019] Figure 4 yes Figure 2 A magnified view of the structure at center A;

[0020] Legend:

[0021] 1. Box body; 2. Rectangular fixed frame; 3. Tooth-shaped support plate; 4. Metal plate; 5. First T-shaped guide groove; 6. First T-shaped guide block; 7. Mounting plate; 8. First screw; 9. First servo motor; 10. Rectangular mounting frame; 11. First shovel block; 12. Second shovel block; 13. Second T-shaped guide groove; 14. Second T-shaped guide block; 15. U-shaped mounting frame; 16. Second screw; 17. Second servo motor; 18. Moving block; 19. Laser head; 20. Limiting groove; 21. Limiting block; 22. Third screw; 23. Third servo motor; 24. Rectangular through hole; 25. Slag collecting box; 26. Handle; 27. Guide plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Specific examples are given below.

[0024] See also Figure 1-Figure 4 The utility model discloses an automatic cutting device for the shell of a distribution box, comprising a box body 1, the top of the box body 1 is open, a rectangular fixed frame 2 is fixedly arranged on the top of the box body 1, an array of tooth-shaped support plates 3 are fixedly arranged between the inner walls of the rectangular fixed frame 2, a metal plate 4 is placed on the top of the tooth-shaped support plate 3, a first T-shaped guide groove 5 is opened in the two shorter side rods of the rectangular fixed frame 2, a first T-shaped guide block 6 is slidably arranged in the first T-shaped guide groove 5, a mounting plate 7 is fixedly arranged between the opposite surfaces of the two groups of first T-shaped guide blocks 6, a first screw 8 is rotated and penetrated in the first T-shaped guide groove 5 through a bearing, and the first screw 8 is rotated and penetrated through the first T-shaped guide block 6 through a threaded connection;

[0025] One side of the rectangular fixed frame 2 is mirror-imaged with two groups of first servo motors 9 fixedly arranged through a fixing frame, and the output ends of the two groups of first servo motors 9 are respectively fixedly connected to one end of the first screw 8 at the corresponding position through a coupling, and the top array of the mounting plate 7 is fixedly arranged with an array of rectangular mounting frames 10, and the number of the rectangular mounting frames 10 and the tooth-shaped support plates 3 are the same and the positions are correspondingly arranged, and the tooth-shaped support plates 3 slide through the rectangular mounting frame 10, and one side of the rectangular mounting frame 10 is mirror-imaged with two groups of first shovel blocks 11 fixedly arranged, and one side of the rectangular mounting frame 10 is mirror-imaged with two groups of second shovel blocks 12 fixedly arranged, and the second shovel blocks 12 and the first shovel blocks 11 are arranged perpendicular to each other. When working, the equipment will generate a large amount of metal jets when cutting the metal sheet 4, and the metal The jet will adhere to the tooth-shaped support plate 3 and accumulate to form convex spots. If it is not cleaned in time, the surface of the workbench will be uneven, resulting in a decrease in the cutting accuracy of the metal plate 4, seriously affecting the quality and appearance of the distribution box shell. After the cutting of the metal plate 4 is completed, the two groups of first servo motors 9 are started, and the two groups of first screws 8 rotate and drive the first T-shaped guide block 6 to move. The first T-shaped guide block 6 drives the mounting plate 7 to move, and the mounting plate 7 drives the array rectangular mounting frame 10 to move. At the same time, the rectangular mounting frame 10 drives the first shovel block 11 and the second shovel block 12 to move. The first shovel block 11 and the second shovel block 12 will shovel and clean the metal jet adhered to the tooth-shaped support plate 3 around, to ensure that the placement surface of the metal plate 4 is flat, thereby improving its subsequent cutting accuracy, and effectively preventing the metal jet bumps from causing damage to personnel and equipment.

[0026] Furthermore, the top ends of the two longer side bars of the rectangular fixed frame 2 are each provided with a second T-shaped guide groove 13, in which a second T-shaped guide block 14 is slidably arranged, and a U-shaped mounting frame 15 is fixedly arranged at the top ends of the two groups of second T-shaped guide blocks 14, and a second screw 16 is rotatably and penetrated between the opposite surfaces of the two vertical plates of the U-shaped mounting frame 15 through a bearing, and a second servo motor 17 is fixedly arranged on one side of the U-shaped mounting frame 15 through a fixed frame, and the output end of the second servo motor 17 is fixedly connected to one end of the second screw 16 through a coupling, and a moving block 18 is rotatably arranged at the thread of the second screw 16, and a laser head 19 is fixedly assembled at the bottom end of the moving block 18, and a limiting groove 20 is provided in the middle of the bottom end of the horizontal plate of the U-shaped mounting frame 15. A limit block 21 is fixedly provided at the top center of the moving block 18, and the limit block 21 is slidably inserted into the limit groove 20. A third screw 22 is rotated and penetrated in the second T-shaped guide groove 13 through a bearing. Two groups of third servo motors 23 are fixedly provided on one side of the rectangular fixed frame 2 in a mirror-like manner through a fixed frame. The output ends of the two groups of third servo motors 23 are respectively fixedly connected to one end of the third screw 22 at the corresponding position through a coupling. The third screw 22 is rotated and penetrates the second T-shaped guide block 14 through a threaded connection. When working, the staff needs to operate the equipment to cut the metal sheet 4, place the metal sheet 4 to be cut above the tooth-shaped support plate 3, start the second servo motor 17, and the second screw 16 rotates to drive the moving block 18 and the laser head 19 according to Figure 1 The laser head 19 is started to cut the metal sheet 4 after reaching the cutting position. Then, according to the cutting needs, the third servo motor 23 is started, and the third screw 22 rotates to drive the second T-shaped guide block 14 to move. The second T-shaped guide block 14 drives the U-shaped mounting frame 15 and the laser head 19 to move according to the cutting direction. Figure 1 The machine can move in the left and right directions to cut different positions of the metal sheet 4 to complete the cutting work.

[0027] Furthermore, a rectangular through hole 24 is opened at the bottom of one side of the box body 1, and a slag collecting box 25 is movably arranged at the bottom end of the interior of the box body 1. The slag collecting box 25 slides through the rectangular through hole 24, and a handle 26 is fixedly arranged on one side of the slag collecting box 25. Two sets of guide plates 27 are fixedly arranged in a mirror-like manner inside the box body 1. During operation, after the impurities of the metal jet are cleaned up, they fall onto the guide plate 27 below under the action of gravity, and then roll down from the guide plate 27 to the slag collecting box 25 directly below for centralized collection. When a large amount of impurities are collected, the staff can pull out the slag collecting box 25 by pulling the handle 26 to pour out the impurities.

[0028] Working principle: The staff needs to operate the equipment to cut the metal sheet 4, place the metal sheet 4 to be cut on the tooth-shaped support plate 3, start the second servo motor 17, and the second screw 16 rotates to drive the moving block 18 and the laser head 19 according to Figure 1 The laser head 19 is started to cut the metal sheet 4 after reaching the cutting position. Then, according to the cutting needs, the third servo motor 23 is started, and the third screw 22 rotates to drive the second T-shaped guide block 14 to move. The second T-shaped guide block 14 drives the U-shaped mounting frame 15 and the laser head 19 to move according to the cutting direction. Figure 1 The equipment can move in the left and right directions to cut different positions of the metal sheet 4 to complete the cutting work; when the equipment cuts the metal sheet 4, a large amount of metal jets will be generated, and the metal jets will adhere to the tooth-shaped support plate 3 and accumulate to form convex points. If not cleaned in time, the surface of the workbench will be uneven, resulting in a decrease in the cutting accuracy of the metal sheet 4, which seriously affects the quality and appearance of the distribution box shell. When the metal sheet 4 is cut, the two groups of first servo motors 9 are started, the two groups of first screws 8 rotate, and drive the first T-shaped guide block 6 to move, the first T-shaped guide block 6 drives the mounting plate 7 to move, and the mounting plate 7 drives the array rectangular mounting frame 10 to move. The rectangular mounting frame 10 drives the first shovel block 11 and the second shovel block 12 to move. The first shovel block 11 and the second shovel block 12 shovel and clean the metal jet adhered to the surrounding of the tooth-shaped support plate 3 to ensure that the placement surface of the metal plate 4 is flat, thereby improving its subsequent cutting accuracy and effectively preventing the metal jet protrusions from causing damage to personnel and equipment; when the impurities of the metal jet are cleaned up, they fall onto the guide plate 27 below under the action of gravity, and then roll from the guide plate 27 to the slag collecting box 25 directly below for centralized collection. When a large amount of impurities are collected, the staff can pull out the slag collecting box 25 by pulling the handle 26 to pour out the impurities.

[0029] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. An automatic cutting device for a distribution box casing, characterized in that: The invention comprises a box body (1), the top of the box body (1) is open, a rectangular fixing frame (2) is fixedly arranged on the top of the box body (1), a plurality of tooth-shaped support plates (3) are fixedly arranged in an array between the inner walls of the rectangular fixing frame (2), a metal plate (4) is placed on the top of the tooth-shaped support plate (3), two shorter side rods of the rectangular fixing frame (2) are each provided with a first T-shaped guide groove (5), a first T-shaped guide block (6) is slidably arranged in the first T-shaped guide groove (5), a mounting plate (7) is fixedly arranged between the opposite surfaces of the two groups of first T-shaped guide blocks (6), a first screw rod (8) is rotatably arranged in the first T-shaped guide groove (5) through a bearing and penetrates therethrough, the first screw rod (8) is rotatably arranged through a threaded connection and penetrates the first T-shaped guide block (6); Two groups of first servo motors (9) are fixedly arranged on one side of the rectangular fixed frame (2) in a mirror-like manner through a fixed frame, and the output ends of the two groups of first servo motors (9) are respectively fixedly connected to one end of a first screw rod (8) at a corresponding position through a coupling. An array of rectangular mounting frames (10) are fixedly arranged on the top array of the mounting plate (7), and the number of the rectangular mounting frames (10) and the tooth-shaped support plates (3) are the same and the positions are correspondingly arranged. The tooth-shaped support plates (3) are slidably arranged through the rectangular mounting frame (10), and two groups of first shovel blocks (11) are fixedly arranged on one side of the rectangular mounting frame (10) in a mirror-like manner. Two groups of second shovel blocks (12) are fixedly arranged on one side of the rectangular mounting frame (10) in a mirror-like manner, and the second shovel blocks (12) and the first shovel blocks (11) are arranged perpendicular to each other.

2. The automatic cutting device for the shell of a distribution box according to claim 1 is characterized in that: The top ends of the two longer side bars of the rectangular fixed frame (2) are each provided with a second T-shaped guide groove (13), a second T-shaped guide block (14) is slidably arranged in the second T-shaped guide groove (13), a U-shaped mounting frame (15) is fixedly arranged at the top ends of the two groups of second T-shaped guide blocks (14), a second screw rod (16) is rotatably arranged and penetrated between the two vertical plates of the U-shaped mounting frame (15) through a bearing, a second servo motor (17) is fixedly arranged on one side of the U-shaped mounting frame (15) through a fixed frame, an output end of the second servo motor (17) is fixedly connected to one end of the second screw rod (16) through a coupling, a moving block (18) is rotatably arranged at the thread of the second screw rod (16), and a laser head (19) is fixedly assembled at the bottom end of the moving block (18).

3. The automatic cutting device for the shell of a distribution box according to claim 2 is characterized in that: A limiting groove (20) is provided in the middle of the bottom end of the horizontal plate of the U-shaped mounting frame (15), and a limiting block (21) is fixedly provided at the center of the top end of the moving block (18), and the limiting block (21) is slidably inserted into the limiting groove (20).

4. The automatic cutting device for the shell of a distribution box according to claim 2, characterized in that: A third screw (22) is rotatably provided in the second T-shaped guide groove (13) through a bearing and passes through it; two groups of third servo motors (23) are fixedly provided on one side of the rectangular fixed frame (2) in a mirror-image manner through a fixing frame; the output ends of the two groups of third servo motors (23) are respectively fixedly connected to one end of the third screw (22) at a corresponding position through a coupling; and the third screw (22) is rotatably provided through a threaded connection and passes through the second T-shaped guide block (14).

5. The automatic cutting device for the shell of a distribution box according to claim 1 is characterized in that: A rectangular through hole (24) is provided at the bottom of one side of the box body (1), a slag collecting box (25) is movably provided at the bottom of the interior of the box body (1), the slag collecting box (25) is slidably arranged through the rectangular through hole (24), and a handle (26) is fixedly provided at one side of the slag collecting box (25).

6. The automatic cutting device for the shell of a distribution box according to claim 1, characterized in that: Two groups of guide plates (27) are fixedly arranged in a mirror-image manner inside the box body (1).