A stainless steel tube laser cutting device

By designing a stainless steel laser cutting device including a water tank and a vacuum cleaner, the problem of harmful smoke and dust generated by the laser cutting machine is solved, effective absorption and filtration of smoke and dust is achieved, and the safety and environmental protection of the cutting process are improved.

CN222740564UActive Publication Date: 2025-04-11ZHANGZHOU YUHAO METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202421479115.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-11
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The laser cutting machine will produce harmful smoke and dust during operation, and it is inevitable to produce a large amount of sparks when laser cutting of stainless steel pipes, resulting in safety hazards and environmental pollution.

Method used

A stainless steel laser cutting device is designed, including a water tank, a vacuum cleaner and a push mechanism, which can absorb harmful smoke and dust generated during the cutting process through the vacuum cleaner, and absorb and filter the liquid in the water tank to reduce the harm of smoke and dust.

Benefits of technology

Effectively absorb and filter harmful smoke and dust generated during the cutting process, reduce harm to workers, improve the safety of the cutting process, and reduce environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cutting device, and in particular to a stainless steel tube laser cutting device. The utility model provides a stainless steel laser cutting device capable of absorbing and filtering harmful dust. The device includes a water tank, a loading frame, a blocking block, a water connection pipe, a limiting mechanism, a protective cover, and a sliding door, etc.; a loading frame is detachably provided on the front side of the water tank, a blocking block is slidably plugged in the middle and upper part of the rear side of the water tank, a water connection pipe is fixedly provided on the lower right part of the rear side of the water tank, a limiting mechanism is provided on the front side of the water tank, a dust suction plate is fixedly installed on the top of the water tank, and an outer frame is fixedly installed on the top of the dust suction plate. The device improves the safety of its operation by providing a water tank, a blocking block, and a water connection pipe.
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Description

Technical Field

[0001] The utility model relates to a cutting device, in particular to a stainless steel pipe laser cutting device. Background Art

[0002] Stainless steel pipe is a hollow long round steel, which is widely used in industrial pipelines such as petroleum, chemical, medical, food, light industry, mechanical instruments, and mechanical structural components. In addition, when the bending and torsional strengths are the same, the weight is light, so it is also widely used in the manufacture of mechanical parts and engineering structures, and is also often used as furniture and kitchen utensils. Laser cutting uses a focused high-power density laser beam to irradiate the workpiece, so that the irradiated material quickly melts, vaporizes, ablates or reaches the ignition point, and at the same time uses a high-speed airflow coaxial with the beam to blow away the molten material, thereby achieving the cutting of the workpiece. Stainless steel laser cutting is a precise and efficient process that uses a high-power laser beam to cut stainless steel sheets. The laser beam melts and vaporizes the stainless steel material and focuses on a specific point to achieve clean and accurate cutting. The process is highly controlled and can achieve complex designs with sharp edges and fine details.

[0003] Laser cutting machines produce harmful smoke during operation, which will damage the health of the operator and surrounding personnel and cause environmental pollution. For laser cutting in workshops, existing laser cutting technology generally uses local smoke treatment plus comprehensive workshop ventilation to reduce and eliminate the impact. This method is less effective in eliminating the harm caused by smoke, and a large number of sparks are inevitably generated when laser cutting stainless steel pipes. Therefore, it is necessary to design a stainless steel laser cutting device that can absorb and filter harmful dust. Utility Model Content

[0004] In order to overcome the shortcomings of laser cutting machines that produce harmful smoke and dust during operation, and that a large number of sparks are inevitably generated when laser cutting stainless steel pipes, and that there are great safety hazards under long-term high-temperature operation, the technical problem to be solved is: to provide a stainless steel laser cutting device that can absorb and filter harmful dust and cool the machine in time.

[0005] The technical solution of the utility model is: a stainless steel pipe laser cutting device, including a water tank, a loading frame, a blocking block, a water pipe, a limiting mechanism, a protective cover, a sliding door, an outer frame, a laser cutter, a vacuum cleaner and a pushing mechanism. The front side of the water tank is detachably provided with a loading frame, a blocking block is slidably plugged in the middle and upper part of the rear side of the water tank, a water pipe is fixedly provided at the lower right part of the rear side of the water tank, a limiting mechanism is provided at the front side of the water tank, a vacuum plate is fixedly installed on the top of the water tank, two vacuum cleaners are fixedly embedded on the front side of the top of the vacuum plate, an outer frame is fixedly installed on the top of the vacuum plate, a sliding door is slidably provided on the right side of the outer frame, and a laser cutter is fixedly installed on the upper front side of the outer frame, a protective cover is fixedly connected to the bottom of the laser cutter, and the bottom of the protective cover is slidably connected to the top of the loading frame, and a pushing mechanism is provided in the outer frame.

[0006] As a preferred technical solution of the utility model, the limiting mechanism includes a fixed block, a first connecting piece, a bevel gear, a hand crank, a threaded rod, a second connecting piece, a limiting plate and a guide rod. Fixed blocks are fixedly installed on the front of the left and right sides of the water tank, the right end of the fixed block on the right side of the water tank is fixedly installed with the first connecting piece, the front side of the first connecting piece is rotatably installed with a hand crank, the left end of the hand crank is fixedly connected to the bevel gear, the front side of the right fixed block is rotatably connected with a threaded rod, the threaded rod is also fixedly connected with a bevel gear, and the two bevel gears are meshed at 90°, the front side of the threaded rod is threadedly sleeved with a second connecting piece, the front end of the fixed block on the left side of the water tank is fixedly connected with the guide rod, the front side of the guide rod is also slidably sleeved with a second connecting piece, and a limiting plate is fixedly connected between the two second connecting pieces.

[0007] As an optimal technical solution of the utility model, the pushing mechanism includes a gear ring, a clamping piece, a pinion, a motor, a support platform, a slider and an electric slide rail. A gear ring is rotatably installed on the middle part of the top front side of the dust collector plate, and a connecting block is fixedly installed in an annular shape on the inner side of the gear ring. The front ends of the connecting blocks are fixedly connected with springs, and the front ends of the springs are fixedly installed with clamping pieces. The clamping pieces and the connecting blocks are slidably connected to the motor. The top left side of the dust collector plate is fixedly connected, and a pinion is fixedly connected to the motor output shaft, and the pinion meshes with the gear ring. A support platform is fixedly installed on the rear side of the top of the dust collector plate, and an electric slide rail is fixedly installed on the left side of the inner wall of the outer frame. A slider is slidably installed in the slide groove of the electric slide rail, and the slider cooperates with the support platform.

[0008] As a preferred technical solution of the utility model, it also includes a handle, and the handle is installed on the middle part of the front side of the charging frame and the rear part of the sliding door.

[0009] As a preferred technical solution of the utility model, it also includes a ruler, which is fixedly installed on the upper right side of the charging frame.

[0010] As a preferred technical solution of the utility model, it also includes a pointer, and the pointer is installed on the rear side of the second connecting member on the right side.

[0011] As a preferred technical solution of the utility model, it also includes a lock buckle, and the lock buckle is fixedly installed between the loading frame and the right side seam of the water tank.

[0012] Beneficial effects: 1. The device can accurately measure the required cutting length of the stainless steel pipe through the setting of the limit mechanism, realize accurate cutting of the required length of the stainless steel pipe, and reduce the pressure of manual measurement.

[0013] 2. This device can automatically push the stainless steel pipe in real time through the setting of the pushing mechanism, reducing manpower consumption and improving cutting efficiency.

[0014] 3. This device can timely handle harmful smoke and dust generated during the cutting process through the arrangement of a water tank, a blocking block and a water pipe, thereby reducing harm to workers and improving their work safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 2 It is a three-dimensional structural schematic diagram of the components such as the gear ring, the motor and the electric slide rail of the utility model.

[0017] Figure 3 It is a three-dimensional structural schematic diagram of the clamping member, spring, gear ring and other components of the utility model.

[0018] Figure 4 It is a three-dimensional structural schematic diagram of the limit plate, threaded rod, bevel gear and other components of the utility model.

[0019] Figure 5 It is a three-dimensional structural schematic diagram of the fixed block, the hand crank and the second connecting piece of the utility model.

[0020] Figure 6 It is a three-dimensional structural schematic diagram of the measuring ruler, pointer and charging frame of the utility model.

[0021] Markings in the figure are: 1-water tank, 2-charging frame, 3-blocking block, 4-water connecting pipe, 5-limiting mechanism, 50-fixed block, 51-first connecting piece, 52-bevel gear, 53-hand crank, 54-threaded rod, 55-second connecting piece, 56-limiting plate, 57-guide rod, 6-protective cover, 7-sliding door, 8-outer frame, 9-laser cutter, 10-vacuum cleaner, 11-pushing mechanism, 110-motor, 111-pinion, 112-gear ring, 113-connecting block, 114-spring, 115-clamping piece, 116-support table, 117-electric slide rail, 118-slider, 12-dust suction plate, 13-lock, 14-ruler, 15-pointer. DETAILED DESCRIPTION

[0022] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments, but is not intended to limit the present invention.

[0023] Embodiment: A stainless steel tube laser cutting device, such as Figure 1 , Figure 2 , Figure 4 and Figure 6 As shown, it includes a water tank 1, a charging frame 2, a blocking block 3, a water pipe 4, a limiting mechanism 5, a protective cover 6, a sliding door 7, an outer frame 8, a laser cutter 9, a vacuum cleaner 10, a pushing mechanism 11, a lock 13, a ruler 14 and a pointer 15. The front side of the water tank 1 is detachably provided with a charging frame 2, a handle is glued to the middle of the front side of the charging frame 2, a ruler 14 is fixedly installed on the upper right side of the charging frame 2, a blocking block 3 is slidably plugged in the middle and upper part of the rear side of the water tank 1, a lock 13 is welded between the joint between the charging frame 2 and the right side of the water tank 1, and the right side of the rear side of the water tank 1 A water connecting pipe 4 is fixedly provided at the lower part, a limiting mechanism 5 is provided on the front side of the water tank 1, a dust collecting plate 12 is welded on the top of the water tank 1, two dust collectors 10 are fixedly embedded on the front side of the top of the dust collecting plate 12, and an outer frame 8 is welded on the top of the dust collecting plate 12, a sliding door 7 is slidingly provided on the right side of the outer frame 8, a handle is also glued to the rear of the sliding door 7, and a laser cutter 9 is fixedly installed on the top of the front side of the outer frame 8, a protective cover 6 is fixedly connected to the bottom of the laser cutter 9, and the bottom of the protective cover 6 is slidably connected to the top of the loading frame 2, and a pushing mechanism 11 is provided in the outer frame 8.

[0024] like Figure 1 , Figure 4 and Figure 5 As shown, the limiting mechanism 5 includes a fixed block 50, a first connecting member 51, a bevel gear 52, a hand crank 53, a threaded rod 54, a second connecting member 55, a limiting plate 56 and a guide rod 57. The fixed blocks 50 are fixedly installed at the front of the left and right sides of the water tank 1. The right end of the fixed block 50 on the right side of the water tank 1 is fixedly installed with the first connecting member 51, and the hand crank 53 is rotatably installed on the front side of the first connecting member 51. The left end of the hand crank 53 is welded with a bevel gear 52. The front side of the right fixed block 50 is rotatably connected with a threaded rod 54, and the threaded rod 54 is also fixedly connected with a bevel gear 52, and the two bevel gears 52 are meshed at 90°. The front side of the threaded rod 54 is threadedly sleeved with a second connecting member 55, and the rear side of the second connecting member 55 on the right side is installed with a pointer 15. The front end of the fixed block 50 on the left side of the water tank 1 is fixedly connected with a guide rod 57, and the front side of the guide rod 57 is also slidably sleeved with a second connecting member 55, and a limiting plate 56 is fixedly connected between the two second connecting members 55.

[0025] like Figure 1-Figure 3As shown, the pushing mechanism 11 includes a ring gear 112, a clamping member 115, a pinion 111, a motor 110, a support platform 116, a slider 118 and an electric slide rail 117. The ring gear 112 is rotatably installed in the middle of the top front side of the dust suction plate 12, and a connecting block 113 is fixedly installed in an annular shape on the inner side of the ring gear 112. The front ends of the connecting blocks 113 are fixedly connected to springs 114, and the front ends of the springs 114 are fixedly installed with clamping members 115. The clamping members 115 are slidably connected to the connecting blocks 113. The motor 110 is fixedly connected to the left side of the top of the dust suction plate 12, and a pinion 111 is fixedly connected to the output shaft of the motor 110. The pinion 111 is meshed with the ring gear 112. A support platform 116 is fixedly installed on the rear side of the top of the dust suction plate 12, and an electric slide rail 117 is fixedly installed on the left side of the inner wall of the outer frame 8. A slider 118 is slidably installed in the slide groove of the electric slide rail 117, and the slider 118 cooperates with the support platform 116.

[0026] When laser cutting stainless steel pipes, since the required cutting length varies, a limiting mechanism 5 is required to limit the cutting length of the stainless steel pipe. Before cutting, the worker needs to manually hold the rocker 53 to drive the bevel gear 52 to rotate, and at the same time drive the threaded rod 54 to rotate. Under the rotation of the threaded rod 54, the guide rod 57 is driven to slide at the same time. At this time, the position of the limit plate 56 can be adjusted. The required cutting length of the stainless steel pipe can be accurately measured according to the cooperation of the ruler 14 installed on the right side of the loading frame 2 and the pointer 15 installed on the second connecting piece 55 on the right side of the limit plate 56. After the measurement is completed, release the rocker 53. After the worker has measured the required cutting length of the stainless steel pipe, when it is necessary to perform laser cutting on the stainless steel pipe, first, he pulls out the blocking block 3 by hand, pours in an appropriate amount of smoke absorbent, and at the same time connects the water pipe to the water pipe 4 to fill with water. At this time, the smoke absorbent and water are fused, and then the blocking block 3 is plugged back, and the sliding door 7 handle is held and the sliding door 7 is pulled out to the rear side, and then the stainless steel pipe is placed on the support platform 116 in the outer frame 8, and the sliding door 7 handle is held again and the sliding door 7 is pushed forward to reset. At this time, the electric slide rail 117 is started and the slider 118 is pushed forward, so as to achieve the effect of simultaneously driving the stainless steel pipe to be pushed forward to the inner side of the gear ring 112. When the stainless steel pipe is pushed to the position consistent with the adjustment When the limit plate 56 with a good distance contacts, close the electric slide rail 117. At this time, the clamping piece 115 on the ring gear 112 clamps the stainless steel pipe under the action of the spring 114, and then start the motor 110. The output shaft of the motor 110 drives the pinion 111 to rotate, and the pinion 111 then drives the ring gear 112 to rotate. At the same time, the ring gear 112 drives the stainless steel pipe to rotate, and the laser cutter 9 is started to cut the front part of the stainless steel pipe. The cut stainless steel pipe will automatically fall into the loading frame 2, and then start the electric slide rail 117 again, so that the remaining part of the stainless steel pipe contacts the limit plate 56 with a good distance again. Repeating the above operation can continuously cut the stainless steel pipe.

[0027] During the cutting process of the stainless steel pipe, due to the effect of the protective cover 6, it can be ensured that the harmful smoke generated during the cutting process will not spread into the workshop, but enter the outer frame 8 through the small holes hollowed out on the front side of the outer frame 8. At this time, the vacuum cleaner 10 is started. Under the action of the vacuum cleaner 10, the harmful smoke can be sucked into the water tank 1, and the dissolved liquid in the water tank 1 will then absorb and dissolve the harmful smoke, thereby effectively treating the harmful smoke generated during the cutting process.

[0028] It should be understood that this embodiment is only used to illustrate the present invention and is not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.

Claims

1. A stainless steel tube laser cutting device, characterized in that it includes The invention comprises a water tank (1), a loading frame (2), a blocking block (3), a water connection pipe (4), a limiting mechanism (5), a protective cover (6), a sliding door (7), an outer frame (8), a laser cutter (9), a vacuum cleaner (10) and a pushing mechanism (11). The front side of the water tank (1) is provided with a loading frame (2) in a detachable manner, the middle and upper part of the rear side of the water tank (1) is provided with a blocking block (3) in a sliding manner, the lower right part of the rear side of the water tank (1) is provided with a water connection pipe (4), the front side of the water tank (1) is provided with a limiting mechanism (5), and the water tank (1) A dust collecting plate (12) is fixedly installed on the top, two dust collecting machines (10) are fixedly embedded on the front side of the top of the dust collecting plate (12), an outer frame (8) is fixedly installed on the top of the dust collecting plate (12), a sliding door (7) is slidably arranged on the right side of the outer frame (8), and a laser cutter (9) is fixedly installed on the upper front side of the outer frame (8), a protective cover (6) is fixedly connected to the bottom of the laser cutter (9), and the bottom of the protective cover (6) is slidably connected to the top of the charging frame (2), and a pushing mechanism (11) is arranged inside the outer frame (8).

2. A stainless steel tube laser cutting device as claimed in claim 1, characterized in that: The limiting mechanism (5) comprises a fixed block (50), a first connecting member (51), a bevel gear (52), a hand crank (53), a threaded rod (54), a second connecting member (55), a limiting plate (56) and a guide rod (57). The fixed blocks (50) are fixedly installed at the front of both left and right sides of the water tank (1). The first connecting member (51) is fixedly installed on the fixed block (50) on the right side of the water tank (1). The hand crank (53) is rotatably installed at the front side of the first connecting member (51). The left end of the hand crank (53) is fixedly connected to the bevel gear. The front side of the right side fixed block (50) is rotatably connected with a threaded rod (54), the threaded rod (54) is also fixedly connected with a bevel gear (52), and the two bevel gears (52) are meshed at 90 degrees, the front side of the threaded rod (54) is threadedly sleeved with a second connecting piece (55), the front end of the left side fixed block (50) of the water tank (1) is fixedly connected with a guide rod (57), the front side of the guide rod (57) is slidably sleeved with a second connecting piece (55), and a limiting plate (56) is fixedly connected between the two second connecting pieces (55).

3. A stainless steel tube laser cutting device as claimed in claim 2, characterized in that: The pushing mechanism (11) comprises a gear ring (112), a clamping member (115), a pinion (111), a motor (110), a support platform (116), a slide block (118) and an electric slide rail (117). The gear ring (112) is rotatably mounted on the front side of the top of the dust collecting plate (12). A connecting block (113) is fixedly mounted in an annular shape on the inner side of the gear ring (112). A spring (114) is fixedly connected to the connecting block (113). A clamping member (115) is fixedly mounted on the front end of the spring (114). The clamping member (115) ) is slidably connected to the connecting block (113), a motor (110) is fixedly connected to the left side of the top of the dust collecting plate (12), a pinion (111) is fixedly connected to the output shaft of the motor (110), the pinion (111) is meshed with the ring gear (112), a support platform (116) is fixedly installed on the rear side of the top of the dust collecting plate (12), an electric slide rail (117) is fixedly installed on the left side of the inner wall of the outer frame (8), a slider (118) is slidably installed in the slide groove of the electric slide rail (117), and the slider (118) cooperates with the support platform (116).

4. A stainless steel tube laser cutting device as claimed in claim 3, characterized in that: It also includes a handle, which is installed at the middle of the front side of the loading frame (2) and the rear of the sliding door (7).

5. A stainless steel tube laser cutting device as claimed in claim 4, characterized in that: It also includes a ruler (14), which is fixedly mounted on the upper right side of the charging frame (2).

6. A stainless steel tube laser cutting device as claimed in claim 5, characterized in that: It also includes a pointer (15), and the pointer (15) is installed on the rear side of the second connecting member (55) on the right side.

7. A stainless steel tube laser cutting device as claimed in claim 6, characterized in that: It also includes a lock buckle (13), which is fixedly installed between the right side seam of the charging frame (2) and the water tank (1).