A new type of wedge-type scaffolding production fixture
By designing a fixture for the production of wedge scaffolding, combined with a welding robot, precise positioning and welding of wedge scaffolding is achieved, solving the problem of unstable welding quality caused by manual multi-point welding and improving production efficiency.
Patent Information
- Application Number
- CN202421442527.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-24
AI Technical Summary
In the prior art, the production of wedge scaffolding requires manual multi-spot welding, resulting in unstable welding quality and is greatly affected by the welder's technical level and physical condition.
A new type of wedge-type scaffolding production fixture is designed, including a fixing frame with symmetrical intervals, clamping cylinders, positioning cylinders and strong magnetic card slots, which are used to cooperate with welding robots to achieve precise positioning and welding of opposite poles and U-shaped slots.
Accurate positioning and welding of 33 66 welding points in the wedge scaffold is realized, fully automated welding is achieved throughout the process, shortening the processing cycle, solving the disadvantages of manual multi-point welding, and improving production efficiency.
Smart Images

Figure CN222740653U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wedge-type scaffolding processing, in particular to a novel clamp for producing wedge-type scaffolding. Background Art
[0002] Wedge-type scaffolding can be used to build various special-shaped buildings and is not affected by the site. It can be used in various complex sites. It can build single-row frames, double-row frames, full-hall frames, jump frames, and cantilever frames. It has a novel and beautiful appearance design and is widely used in interior wall construction, exterior wall protection and construction, indoor large-scale mobile platform construction, large-scale warehouse logistics storage racks, and can also be used as construction fencing.
[0003] There is no equipment specially producing wedge-type scaffolds on the market today. Multiple U-shaped grooves (101) are manually aligned on the upright poles (100). During welding, manual multi-point welding has many disadvantages. The welder's technical level and bending time will affect the welding quality. During long-term welding work, due to different fatigue and physical conditions of people, the stability of welding cannot be guaranteed.
[0004] To this end, our company provides a new type of wedge-type scaffolding production clamp to solve the above problems. Utility Model Content
[0005] The utility model aims to overcome the defects in the prior art and provide a novel wedge-type scaffold production clamp.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0007] A novel wedge-type scaffolding production clamp comprises: a fixed frame arranged at intervals symmetrically, two clamping cylinders arranged at intervals on the top of the fixed frame, the telescopic rods of the two clamping cylinders are arranged symmetrically and both are fixed with side positioning blocks; a positioning cylinder is also fixed on the top of the fixed frame, the telescopic rod of the positioning cylinder is vertically downward and is provided with an upper positioning block; a fixed connecting rod is also fixed between the fixed frames, and a lower positioning block is installed on the fixed connecting rod;
[0008] The upper positioning block, the lower positioning block and the two side positioning blocks are all provided with a clamping groove, and a strong magnet for fixing the U-shaped groove is arranged in the clamping groove.
[0009] Preferably, each of the fixing frames comprises two fixing plates arranged in parallel and at intervals, and a clamping cylinder is arranged between the two fixing plates.
[0010] Preferably, a positioning cylinder is fixed on the top of the fixing frame via a Z-frame.
[0011] Preferably, grooves are formed at the bottom of the two side positioning blocks, and guide rods corresponding to the grooves are symmetrically spaced at the bottom of the fixing frame.
[0012] Preferably, a V-shaped frame for placing the vertical pole is provided on the fixed connecting rod.
[0013] Preferably, the upper positioning block, the lower positioning block and the two side positioning blocks are all made of medium carbon structural steel.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The structure of the utility model is particularly suitable for the production of new wedge-type scaffolding products, and cooperates with the welding manipulator to perform precise positioning welding on 33 welding points (total 66 welding points) of the uprights and U-shaped grooves, realizing fully automated welding in the whole process, shortening the processing cycle, solving the drawbacks of manual multi-point welding, and improving production and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a top view (stereoscopic view) of the fixed plate structure of the utility model;
[0018] Figure 3 This is a structural diagram of a wedge-type scaffolding.
[0019] In the figure: 100, vertical pole; 101, U-shaped groove; 1, fixed frame; 11, fixed connecting rod; 12, fixed plate; 13, guide rod; 14, V-shaped frame; 2, clamping cylinder; 3, side positioning block; 4, positioning cylinder; 5, upper positioning block; 6, lower positioning block; 7, slot; 8, Z-shaped frame. DETAILED DESCRIPTION
[0020] A preferred embodiment of the present invention will be described below in conjunction with the accompanying drawings to clearly and completely describe the technical solution in a preferred embodiment of the present invention.
[0021] A novel wedge-type scaffolding production clamp comprises: a fixed frame 1 arranged symmetrically at intervals, two clamping cylinders 2 are arranged at intervals on the top of the fixed frame 1, the telescopic rods of the two clamping cylinders 2 are symmetrically arranged and both are fixed with side positioning blocks 3; a positioning cylinder 4 is also fixed on the top of the fixed frame 1, the telescopic rod of the positioning cylinder 4 is vertically downward and is provided with an upper positioning block 5; a fixed connecting rod 11 is also fixed between the fixed frames 1, and a lower positioning block 6 is installed on the fixed connecting rod 11;
[0022] The upper positioning block 5 , the lower positioning block 6 and the two side positioning blocks 3 are all provided with a clamping groove 7 , and a strong magnet for fixing the U-shaped groove 101 is provided in the clamping groove 7 .
[0023] The U-shaped groove 101 of the wedge-shaped scaffolding is welded together with the upper positioning block 5, the lower positioning block 6 and the two side positioning blocks 3 of the present application in the card slot 7. Since the card slot 7 is provided with a strong magnet, the U-shaped groove 101 can be firmly adsorbed, and then the positioning cylinder 4 and the two clamping cylinders 2 are started, so that the telescopic rods of the positioning cylinder 4 and the two clamping cylinders 2 extend to drive the two side positioning blocks 3, the upper positioning block 5 and the lower positioning block 6 to approach the vertical pole 100, so that the U-shaped groove 101 is close to the vertical pole 100, and finally the welding manipulator is used to weld the fitting part of the U-shaped groove 101 and the vertical pole 100. The structure of the utility model is particularly suitable for the production of new wedge-shaped scaffolding products, and cooperates with the welding manipulator to accurately position and weld 66 welding points of 33 places of the vertical pole 100 and the U-shaped groove 101, and the whole process realizes fully automated welding, shortens the processing cycle, solves the disadvantages of manual multi-point welding, and improves production and efficiency.
[0024] Specifically, each of the fixing frames 1 includes two fixing plates 12 that are arranged in parallel and at intervals, and a clamping cylinder 2 is arranged between the two fixing plates 12 .
[0025] The utility model makes the installation of the clamping cylinder 2 more stable through the above design.
[0026] Specifically, a positioning cylinder 4 is fixed to the top of the fixing frame 1 via a Z-shaped frame 8 .
[0027] Specifically, grooves are formed at the bottom of the two side positioning blocks 3 , and guide rods 13 corresponding to the grooves are symmetrically spaced at the bottom of the fixing frame 1 .
[0028] Through the above design, the utility model makes the side positioning block 3 more stable when moving toward the vertical pole 100, thereby improving the accuracy.
[0029] Specifically, a V-shaped frame 14 for placing the vertical pole 100 is provided on the fixed connecting rod.
[0030] The utility model places the vertical pole 100 in the V-shaped frame 14 through the above design. In order to ensure the stability of the vertical pole 100, a positioning pin and a hand plate valve matching the vertical pole 100 are also provided. In this way, the vertical pole 100 can be firmly fixed in the V-shaped frame 14, which is convenient for subsequent welding.
[0031] Specifically, the upper positioning block 5 , the lower positioning block 6 and the two side positioning blocks 3 are all made of medium carbon structural steel.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A new type of wedge-type scaffolding production fixture, characterized in that: include: A fixed frame (1) is arranged symmetrically at intervals, two clamping cylinders (2) are arranged at intervals on the top of the fixed frame (1), the telescopic rods of the two clamping cylinders (2) are arranged symmetrically and both are fixed with side positioning blocks (3); a positioning cylinder (4) is also fixed on the top of the fixed frame (1), the telescopic rod of the positioning cylinder (4) is vertically downward and is provided with an upper positioning block (5); a fixed connecting rod (11) is also fixed between the fixed frames (1), and a lower positioning block (6) is installed on the fixed connecting rod (11); The upper positioning block (5), the lower positioning block (6) and the two side positioning blocks (3) are all provided with a clamping groove (7), and a strong magnet for fixing the U-shaped groove (101) is provided in the clamping groove (7).
2. The novel wedge-type scaffolding production fixture according to claim 1 is characterized in that: Each of the fixing frames (1) comprises two fixing plates (12) arranged in parallel and at intervals, and a clamping cylinder (2) is arranged between the two fixing plates (12).
3. The new wedge-type scaffolding production fixture according to claim 1 is characterized in that: A positioning cylinder (4) is fixed on the top of the fixed frame (1) via a Z-shaped frame (8).
4. The novel wedge-type scaffolding production fixture according to claim 1 is characterized in that: The bottoms of the two side positioning blocks (3) are provided with grooves, and the bottom of the fixing frame (1) is symmetrically spaced with guide rods (13) corresponding to the grooves.
5. The new wedge-type scaffolding production fixture according to claim 1 is characterized in that: The fixed connecting rod is provided with a V-shaped frame (14) for placing the vertical pole (100).
6. The novel wedge-type scaffolding production fixture according to claim 1 is characterized in that: The upper positioning block (5), the lower positioning block (6) and the two side positioning blocks (3) are all made of medium carbon structural steel.