A new type of wedge-type scaffolding production tooling machine

Abstract

The utility model discloses a novel tooling machine for producing wedge-type scaffolding, comprising: a U-shaped frame, the U-shaped frame is also provided with a positioning mechanism for fixing the scaffolding product; a plurality of groups of fixing plates are symmetrically arranged at intervals in the middle of the U-shaped frame, two clamping cylinders are arranged at intervals on the top of each group of fixing plates, the telescopic rods of the two clamping cylinders are symmetrically arranged and are both fixed with side positioning blocks; a positioning cylinder is also fixed on the top of each group of fixing plates, the telescopic rod of the positioning cylinder is vertically downward and is provided with an upper positioning block; a fixing connecting rod is also fixed between each group of fixing plates, and a lower positioning block is installed on the fixing connecting rod; the upper positioning block, the lower positioning block and the two side positioning blocks are all provided with a clamping groove, and a strong magnet for fixing the U-shaped groove is arranged in the clamping groove; the above design solves the technical problem that the welding stability of the U-shaped groove cannot be guaranteed due to human fatigue and different physical conditions during long-term welding work.

Description

Technical Field

[0001] The utility model relates to the technical field of wedge-type scaffolding processing, in particular to a novel tooling machine for producing wedge-type scaffolding. Background Art

[0002] Wedge-type scaffolding can be used to build various special-shaped buildings and is not affected by the site. It can be used in various complex sites. It can build single-row frames, double-row frames, full-hall frames, jump frames, and cantilever frames. It has a novel and beautiful appearance design and is widely used in interior wall construction, exterior wall protection and construction, indoor large-scale mobile platform construction, large-scale warehouse logistics storage racks, and can also be used as construction fencing.

[0003] There is no equipment specially producing wedge-type scaffolds on the market today. Multiple U-shaped grooves (101) are manually aligned on the vertical poles (100) before welding. Manual multi-point welding has many disadvantages. The welder's technical level and bending time will affect the welding quality. During long-term welding work, due to different fatigue and physical conditions of people, the stability of welding cannot be guaranteed.

[0004] To this end, our company provides a new type of wedge-type scaffolding production tooling machine to solve the above problems. Utility Model Content

[0005] The utility model aims to overcome the defects in the prior art and provide a novel tooling machine for producing wedge-type scaffolding.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0007] A novel tooling machine for wedge-type scaffolding production comprises: a mouth-shaped frame, a turning mechanism and a positioning mechanism. Turning mechanisms are arranged on both sides of the mouth-shaped frame, and the output end of the turning mechanism is fixedly connected to the mouth-shaped frame. The mouth-shaped frame is also provided with a positioning mechanism for fixing the scaffolding product; a plurality of groups of fixing plates are symmetrically arranged at intervals in the middle of the mouth-shaped frame, and two clamping cylinders are arranged at intervals on the top of each group of fixing plates, and the telescopic rods of the two clamping cylinders are symmetrically arranged and both are fixed with side positioning blocks; a positioning cylinder is also fixed on the top of each group of fixing plates, and the telescopic rod of the positioning cylinder is vertically downward and is provided with an upper positioning block; a fixing connecting rod is also fixed between each group of fixing plates, and a lower positioning block is installed on the fixing connecting rod; the upper positioning block, the lower positioning block and the two side positioning blocks are all provided with a card slot, and a strong magnet for fixing the U-shaped slot is provided in the card slot.

[0008] Preferably, the positioning mechanism includes a plurality of positioning rods spaced apart on the mouth-shaped frame, the plurality of positioning rods are interlaced with a plurality of sets of fixing plates, a V-shaped frame is fixed in the middle of the positioning rods at both ends of the mouth-shaped frame, and a positioning pin for fixing the vertical pole is provided in the V-shaped frame.

[0009] Preferably, the flipping mechanism is a positioner, and the output end of the positioner is connected to the mouth frame.

[0010] Preferably, the mouth frame is further provided with an ejector plate, an ejector cylinder is fixed to the bottom of the ejector plate, and a telescopic rod of the ejector cylinder is vertically upward and passes through the ejector plate.

[0011] Preferably, the upper positioning block, the lower positioning block and the two side positioning blocks are all made of medium carbon structural steel.

[0012] Preferably, grooves are formed at the bottom of the two side positioning blocks, and guide rods corresponding to the grooves are symmetrically spaced apart on each set of fixing plates.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The structure of the utility model is particularly suitable for the production of new wedge-type scaffolding products, and cooperates with the welding manipulator to perform precise positioning welding on 33 welding points (total 66 welding points) of the uprights and U-shaped grooves, realizing fully automated welding in the whole process, shortening the processing cycle, solving the drawbacks of manual multi-point welding, and improving production and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is the structural diagram of the wedge-type scaffolding;

[0017] Figure 3 This is a schematic diagram of the structure of the fixed plate of the utility model (stereoscopic diagram);

[0018] Figure 4 It is a top view (stereoscopic view) of the fixed plate structure of the utility model.

[0019] In the figure: 100, vertical pole; 101, U-shaped groove; 1, mouth frame; 11, fixed plate; 111, guide rod; 12, clamping cylinder; 13, positioning cylinder; 14, fixed connecting rod; 15, ejector plate; 151, ejector cylinder; 2, turning mechanism; 3, positioning mechanism; 31, positioning rod; 32, V-shaped frame; 33, positioning pin; 4, side positioning block; 5, upper positioning block; 6, lower positioning block; 7, slot. DETAILED DESCRIPTION

[0020] A preferred embodiment of the present invention will be described below in conjunction with the accompanying drawings to clearly and completely describe the technical solution in a preferred embodiment of the present invention.

[0021] A novel wedge-type scaffolding production tooling machine comprises: a mouth-shaped frame 1, a turning mechanism 2 and a positioning mechanism 3. The mouth-shaped frame 1 is provided with turning mechanisms 2 on both sides, and the output end of the turning mechanism 2 is fixedly connected to the mouth-shaped frame 1. The mouth-shaped frame 1 is also provided with a positioning mechanism 3 for fixing the scaffolding product; a plurality of groups of fixing plates 11 are symmetrically arranged at intervals in the middle of the mouth-shaped frame 1, and two clamping cylinders 12 are arranged at intervals on the top of each group of fixing plates 11, and the telescopic rods of the two clamping cylinders 12 are symmetrically arranged and are both provided with side positioning blocks 4; a positioning cylinder 13 is fixed on the top of each group of fixing plates 11, and the telescopic rod of the positioning cylinder 13 is vertically downward and provided with an upper positioning block 5; a fixing connecting rod 14 is also fixed between each group of fixing plates 11, and a lower positioning block 6 is installed on the fixing connecting rod 14;

[0022] The upper positioning block 5, the lower positioning block 6 and the two side positioning blocks 4 are all provided with a slot 7, and a strong magnet for fixing the scaffolding product is provided in the slot 7.

[0023] The utility model adopts the above-mentioned design, places the vertical pole 100 of the wedge-type scaffold on the positioning mechanism 3 of the mouth-shaped frame 1, fixes the vertical pole 100 by using the positioning mechanism 3, and then places the U-shaped groove 101 in the card slot 7 of the upper positioning block 5, the lower positioning block 6 and the two side positioning blocks 4. Since the card slot 7 is provided with a strong magnet, the U-shaped groove 101 can be firmly adsorbed, and then the positioning cylinder 13 and the two clamping cylinders 12 are started, so that the telescopic rods of the positioning cylinder 13 and the two clamping cylinders 12 extend to drive the two side positioning blocks 4, the upper positioning block 5 and the lower positioning block 6 to approach the vertical pole 100, so that The U-shaped groove 101 is close to the vertical pole 100, and finally a welding manipulator is used to weld the joint between the U-shaped groove 101 and the vertical pole 100. After the front welding is completed, the flip mechanism 2 is used to flip the mouth frame 1 180 degrees to weld the other side of the wedge-type scaffolding. The structure of the utility model is particularly suitable for the production of new wedge-type scaffolding products, and cooperates with the welding manipulator to accurately position and weld 66 welding points in 33 places of the vertical pole 100 and the U-shaped groove 101. The whole process realizes fully automated welding, shortens the processing cycle, solves the disadvantages of manual multi-point welding, and improves production and efficiency.

[0024] Specifically, the positioning mechanism 3 includes a plurality of positioning rods 31 spaced apart on the mouth-shaped frame 1, the plurality of positioning rods 31 are interspersed with a plurality of sets of fixing plates 11, a V-shaped frame 32 is fixed in the middle of the positioning rods 31 at both ends of the mouth-shaped frame 1, and a positioning pin 33 for fixing the scaffolding product is provided in the V-shaped frame 32.

[0025] Through the above design, the utility model places the vertical pole 100 on the plurality of positioning rods 31 of the mouth-shaped frame 1, places the two ends of the vertical pole 100 in the V-shaped frame 32, and fixes it through the positioning pins 33 in the V-shaped frame 32 and the hand valve 34 corresponding to the positioning pins 33. In this way, the vertical pole 100 can be firmly fixed on the mouth-shaped frame 1, which is convenient for subsequent welding.

[0026] Specifically, the flipping mechanism 2 is a positioner, and an output end of the positioner is connected to the mouth frame 1.

[0027] The utility model realizes 180-degree turning of the wedge-type scaffold through the design, so as to facilitate welding of the other side thereof.

[0028] Specifically, an ejector plate 15 is further provided on the mouth frame 1 , and an ejector cylinder 151 is fixed to the bottom of the ejector plate 15 , and a telescopic rod of the ejector cylinder 151 is vertically upward and passes through the ejector plate 15 .

[0029] Through the above design, the utility model can use the ejection cylinder 151 to eject the welded upright pole 100 and the U-shaped groove 101 after welding, so as to facilitate the transportation of the product.

[0030] Specifically, the upper positioning block 5 , the lower positioning block 6 and the two side positioning blocks 4 are all made of medium carbon structural steel.

[0031] Specifically, grooves 41 are formed at the bottom of the two side positioning blocks 4 , and guide rods 111 corresponding to the grooves 41 are symmetrically spaced apart on each set of fixing plates 11 .

[0032] Through the above design, the utility model makes the side positioning block 4 more stable when moving toward the vertical pole 100, thereby improving the accuracy.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new type of wedge-type scaffolding production tooling machine, characterized in that: include: A scaffolding frame (1), a turning mechanism (2) and a positioning mechanism (3), wherein the turning mechanisms (2) are provided on both sides of the scaffolding frame (1), the output end of the turning mechanism (2) is fixedly connected to the scaffolding frame (1), and the scaffolding frame (1) is also provided with a positioning mechanism (3) for fixing the scaffolding product; A plurality of groups of fixing plates (11) are symmetrically arranged at intervals in the middle of the mouth-shaped frame (1), two clamping cylinders (12) are arranged at intervals on the top of each group of fixing plates (11), and the telescopic rods of the two clamping cylinders (12) are symmetrically arranged and both are fixed with side positioning blocks (4); a positioning cylinder (13) is also fixed on the top of each group of fixing plates (11), and the telescopic rod of the positioning cylinder (13) is vertically downward and is provided with an upper positioning block (5); a fixing connecting rod (14) is also fixed between each group of fixing plates (11), and a lower positioning block (6) is installed on the fixing connecting rod (14); The upper positioning block (5), the lower positioning block (6) and the two side positioning blocks (4) are all provided with a clamping groove (7), and a strong magnet for fixing the U-shaped groove (101) is provided in the clamping groove (7).

2. The new wedge-type scaffolding production tooling machine according to claim 1 is characterized in that: The positioning mechanism (3) comprises a plurality of positioning rods (31) arranged at intervals on the mouth-shaped frame (1), the plurality of positioning rods (31) and the plurality of fixing plates (11) being interlaced with each other, a V-shaped frame (32) being fixed in the middle of the positioning rods (31) at both ends of the mouth-shaped frame (1), and a positioning pin (33) for fixing the vertical pole (100) being arranged in the V-shaped frame (32); A V-shaped frame (32) is also fixed on the fixed connecting rod (14) of each set of fixed plates (11).

3. The new wedge-type scaffolding production tooling machine according to claim 1 is characterized in that: The turning mechanism (2) is a positioner, and the output end of the positioner is connected to the mouth frame (1).

4. The new wedge-type scaffolding production tooling machine according to claim 1 is characterized in that: The mouth frame (1) is also provided with an ejector plate (15), and an ejector cylinder (151) is fixed at the bottom of the ejector plate (15), and a telescopic rod of the ejector cylinder (151) is vertically upward and passes through the ejector plate (15).

5. The new wedge-type scaffolding production tooling machine according to claim 1 is characterized in that: The upper positioning block (5), the lower positioning block (6) and the two side positioning blocks (4) are all made of medium carbon structural steel.

6. The new wedge-type scaffolding production tooling machine according to claim 1 is characterized in that: The bottoms of the two side positioning blocks (4) are provided with grooves, and each set of fixing plates (11) is symmetrically and spaced apart with guide rods (111) corresponding to the grooves.

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