An automated press-fitting tool for generator components

Abstract

The utility model relates to the technical field of press-fitting processing, and specifically to an automated press-fitting tool for generator components, comprising a base and a top frame, wherein the top frame is fixedly mounted on the base, and also comprises a working component; the working component comprises an adjusting frame, a clamping frame, a mounting bolt, a driving component, a processing component and an observation component; the adjusting frame is slidably connected to the base and is located on one side of the base, the clamping frame is connected to the adjusting frame and is located on one side of the adjusting frame, the mounting bolt is threadedly connected to the adjusting frame and passes through the clamping frame, the driving component is connected to the clamping frame, the processing component is connected to the base, and the observation component is connected to the clamping frame, so that the material to be processed can be clamped and positioned by the provided components, so as to avoid the situation in which the material is offset due to position during processing, thereby affecting the final processing quality.

Description

Technical Field

[0001] The utility model relates to the technical field of press-fitting processing, in particular to an automatic press-fitting tool for generator components. Background Art

[0002] When the generator components are subjected to forming processes such as press-fitting, corresponding processing equipment is generally used, so that the components placed on the corresponding platform can be automatically processed by the corresponding processing equipment in cooperation with the corresponding driving mechanism.

[0003] When the existing processing equipment performs press-fitting processing on the surface of the generator component, the pressing mechanism is generally driven by the driving mechanism to move downward to cooperate with the forming mold used to place the material to complete the press-fitting processing of the material.

[0004] However, when using the above method, because the entire force direction is mostly perpendicular to the material, the horizontal limit of the material is easily overlooked. When the material is displaced horizontally due to sudden force or other factors during stamping, it is easy to affect the final processing quality, making it very unstable during actual processing. Utility Model Content

[0005] The utility model aims to provide an automatic press-fitting tool for generator components, which can clamp and position the components to be processed through the provided components, so as to avoid the situation in which the final processing quality is affected due to position deviation of the components during processing.

[0006] To achieve the above-mentioned purpose, the utility model provides an automatic press-fitting tool for generator components, comprising a base and a top frame, wherein the top frame is fixedly mounted on the base, and further comprising a working assembly;

[0007] The working assembly includes an adjusting frame, a clamping frame, a mounting bolt, a driving component, a processing component and an observation component; the adjusting frame is slidably connected to the base and is located on one side of the base, the clamping frame is connected to the adjusting frame and is located on one side of the adjusting frame, the mounting bolt is threadedly connected to the adjusting frame and passes through the clamping frame, the driving component is connected to the clamping frame, the processing component is connected to the base, and the observation component is connected to the clamping frame.

[0008] Wherein, the driving component includes a driving screw and a shaking handle, the driving screw is threadedly connected to the clamping frame and rotatably mounted on one side of the base; the shaking handle is fixedly connected to the driving screw and is located on one side of the driving screw.

[0009] Wherein, the processing component includes a forming template, a lower pressure plate, a pressing template and a lower pressure cylinder, the forming template is connected to the base and is located on one side of the base; the lower pressure plate is slidably connected to the top frame and is located on one side of the top frame; the pressing template is fixedly connected to the lower pressure plate and is located on one side of the lower pressure plate; the output end of the lower pressure cylinder is connected to the lower pressure plate, and the lower pressure cylinder is fixedly installed on one side of the top frame.

[0010] Wherein, the clamping frame has a sleeve boss and a mounting hole, wherein the sleeve boss is located on a side of the clamping frame close to the adjustment frame; and the mounting hole is located on one side of the sleeve boss.

[0011] Wherein, the observation component includes an embedded scale plate and an indicator plate, wherein the embedded scale plate is fixedly connected to the base and located on one side of the base; the indicator plate is fixedly connected to the pressing frame and located on one side of the pressing frame.

[0012] The utility model discloses an automatic pressing tool for generator parts, wherein the shaking handles arranged on both sides of the base respectively rotate the driving screws on both sides, and then the corresponding adjusting frames are driven to slide on the base through the rotation of the driving screws, so that the pressing frame can clamp and fix the material placed on the forming template under the drive of the adjusting frame, and the user can disassemble and replace the pressing frame by disassembling and installing the mounting bolts according to the shape and size of the material, thereby ensuring that the pressing frames on both sides can clamp the material more stably. After the material is clamped, the user can drive the lower pressing plate and the pressing template to move downward by the lower pressing cylinder, and then cooperate with the forming template to process the material, thereby realizing that the material to be processed can be clamped and positioned by the provided components, thereby avoiding the situation where the material is offset due to position during processing, thereby affecting the final processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 It is a schematic diagram of the overall structure of the automatic press-fitting tooling for generator components according to the first embodiment of the utility model.

[0015] Figure 2 It is a schematic diagram of the installation structure of the driving component of the first embodiment of the utility model.

[0016] Figure 3 It is a schematic structural diagram of the first embodiment of the utility model with the pressing frame disassembled.

[0017] Figure 4 It is a schematic diagram of the overall structure of the automatic press-fitting tooling for generator components according to the second embodiment of the utility model.

[0018] In the figure: 101-base, 102-top frame, 103-adjusting frame, 104-pressing frame, 105-mounting bolt, 106-driving screw, 107-shaking handle, 108-forming template, 109-lower pressure plate, 110-pressing template, 111-lower pressure cylinder, 112-set boss, 113-mounting hole, 201-embedded scale plate, 202-indicator plate. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0020] The first embodiment of the present application is:

[0021] See also Figures 1 to 3 ,in Figure 1 This is a schematic diagram of the overall structure of the automatic press-fitting tooling for generator components. Figure 2 It is a schematic diagram of the installation structure of the driving component. Figure 3 It is a schematic diagram of the structure with the pressing frame 104 removed.

[0022] The utility model provides an automated press-fitting tool for generator components: it includes a base 101, a top frame 102 and a working component, the working component includes an adjusting frame 103, a clamping frame 104, a mounting bolt 105, a driving component, a processing component and an observation component, the driving component includes a driving screw 106 and a shaking handle 107, the processing component includes a forming template 108, a lower pressing plate 109, a press-fitting template 110 and a lower pressing cylinder 111, the clamping frame 104 has a sleeve boss 112 and a mounting hole 113, and the above-mentioned solution solves the problem that because the entire force direction is mostly perpendicular to the material, the horizontal limit of the material is easily ignored, and when the material is displaced in the horizontal direction due to sudden force or other factors during stamping, it is easy to affect the final processing quality, making it very unstable during actual processing.

[0023] In this embodiment, the top frame 102 is fixedly mounted on the base 101 , and the base 101 can be directly placed on the ground or a corresponding operating platform, so as to facilitate the installation of subsequent mechanisms through the base 101 and the top frame 102 .

[0024] The adjusting frame 103 is slidably connected to the base 101 and is located on one side of the base 101. The pressing frame 104 is connected to the adjusting frame 103 and is located on one side of the adjusting frame 103. The mounting bolt 105 is threadedly connected to the adjusting frame 103 and passes through the pressing frame 104. The driving member is connected to the pressing frame 104. The processing member is connected to the base 101. The observation member is connected to the pressing frame 104. The sleeve boss 112 is located on the pressing frame 104 near the adjusting frame 103. The mounting hole 113 is located on one side of the sleeve boss 112, the driving screw 106 is threadedly connected to the clamping frame 104, and is rotatably mounted on one side of the base 101; the shaking handle 107 is fixedly connected to the driving screw 106 and is located on one side of the driving screw 106. The adjusting frame 103 and its corresponding components are provided with two groups in total, and the bosses on both sides of the top of the adjusting frame 103 cooperate with the sleeve bosses 112 provided on both sides of the clamping frame 104, and the outer side of the sleeve boss 112 is provided with the mounting bolt 105 The mounting hole 113 for the screw rod to cooperate with the adjusting frame 103 is also provided with a threaded hole for matching the thread of the screw rod of the mounting bolt 105, so that the user can install the clamping frame 104 on one side of the adjusting frame 103 through the mounting bolt 105, and the outer side of the mounting bolt 105 is provided with a round table with a straight protrusion, so that the user can drive the mounting bolt 105 more conveniently, thereby facilitating the disassembly and replacement of the clamping frame 104, and the clamping frame 104 on both sides can be easily replaced. The sleeve boss 112 is connected to the clamping frame 104 that cooperates with the material, so that the material can be clamped and limited by the clamping frames 104 on both sides. The bottom of the adjusting frame 103 is provided with a threaded hole that matches the driving screw 106. The end of the driving screw 106 is fixed with the shaking handle 107. The user can drive the driving screw 106 to rotate by the shaking handle 107, and then drive the adjusting frame 103 to move by the rotation of the driving screw 106, so that the user can drive the adjusting frame 103.

[0025] Secondly, the forming template 108 is connected to the base 101 and is located on one side of the base 101; the lower pressing plate 109 is slidably connected to the top frame 102 and is located on one side of the top frame 102; the pressing template 110 is fixedly connected to the lower pressing plate 109 and is located on one side of the lower pressing plate 109; the output end of the pressing cylinder 111 is connected to the lower pressing plate 109, and the pressing cylinder 111 is fixedly installed on one side of the top frame 102, and the forming template 108 is fixedly installed in the mounting groove on the surface of the base 101, and the lower pressing plate 109 is slidably installed under the top frame 102, and the lower pressing plate 109 is fixed to the output end of the pressing cylinder 111, and the pressing template 110 is fixed at the bottom of the lower pressing plate 109, so that the user can drive the lower pressing plate 109 to move downward through the pressing cylinder 111, thereby driving the pressing template 110 to cooperate with the forming template 108, and finally completing the corresponding processing of the material.

[0026] When the automatic press-fitting tooling of the generator components of the present embodiment is in use, the driving screws 106 on both sides are rotated respectively by the shaking handles 107 arranged on both sides of the base 101, and then the corresponding adjusting frames 103 are driven to slide on the base 101 by the rotation of the driving screws 106, so that the pressing frame 104 can clamp and fix the material placed on the forming template 108 under the drive of the adjusting frame 103, and the user can disassemble and replace the pressing frame 104 according to the shape and size of the material by disassembling and installing the mounting bolts 105, so as to ensure that the pressing frames 104 on both sides can clamp the material more stably. After the material is clamped, the user can drive the lower pressing plate 109 and the pressing template 110 to move downward by the pressing cylinder 111, and then cooperate with the forming template 108 to process the material, so as to achieve the clamping and positioning of the material to be processed by the provided components, so as to avoid the situation that the material is offset due to position during processing, thereby affecting the final processing quality.

[0027] Second embodiment:

[0028] See also Figure 4 , Figure 4 This is a schematic diagram of the overall structure of the automatic press-fitting tooling for generator components of the second embodiment. The observation component provided by the utility model includes an embedded scale plate 201 and an indicator plate 202.

[0029] Among them, the embedded scale plate 201 is fixedly connected to the base 101 and is located on one side of the base 101; the indicator plate 202 is fixedly connected to the clamping frame 104 and is located on one side of the clamping frame 104. The two embedded scale plates 201 are respectively installed in the installation grooves on both sides of the base 101, and the indicator plates 202 are installed on the sides of the clamping frame 104 corresponding to the embedded scale plates 201 so that the user can judge and accurately adjust the position of the clamping frame 104 through the indicator plate 202 in cooperation with the embedded scale plate 201. In this way, the position of the material clamping can be adjusted by adjusting the positions of the clamping frames 104 on both sides respectively, so as to facilitate the processing of different positions of the material.

[0030] When using an automated press-fitting tool for generator components of this embodiment, the indicator plate 202 and the embedded scale plate 201 can be provided to facilitate the user to judge the adjustment position of the clamping frame 104, thereby facilitating the adjustment and determination of the clamping position of the material, greatly enhancing the practicality of the entire device.

[0031] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. An automated press-fitting tool for generator components, comprising a base and a top frame, wherein the top frame is fixedly mounted on the base, characterized in that: Also includes working components; The working assembly includes an adjusting frame, a clamping frame, a mounting bolt, a driving component, a processing component and an observation component; the adjusting frame is slidably connected to the base and is located on one side of the base, the clamping frame is connected to the adjusting frame and is located on one side of the adjusting frame, the mounting bolt is threadedly connected to the adjusting frame and passes through the clamping frame, the driving component is connected to the clamping frame, the processing component is connected to the base, and the observation component is connected to the clamping frame.

2. The automatic press-fitting tool for generator components according to claim 1, characterized in that: The driving component includes a driving screw and a shaking handle. The driving screw is threadedly connected to the pressing frame and is rotatably mounted on one side of the base. The shaking handle is fixedly connected to the driving screw and is located on one side of the driving screw.

3. The automatic press-fitting tool for generator components according to claim 1, characterized in that: The processing component includes a forming template, a lower pressure plate, a pressing template and a lower pressure cylinder. The forming template is connected to the base and is located on one side of the base; the lower pressure plate is slidably connected to the top frame and is located on one side of the top frame; the pressing template is fixedly connected to the lower pressure plate and is located on one side of the lower pressure plate; the output end of the lower pressure cylinder is connected to the lower pressure plate, and the lower pressure cylinder is fixedly installed on one side of the top frame.

4. The automatic press-fitting tool for generator components according to claim 1, characterized in that: The clamping frame has a sleeve boss and a mounting hole. The sleeve boss is located on a side of the clamping frame close to the adjustment frame; the mounting hole is located on one side of the sleeve boss.

5. The automatic press-fitting tool for generator components according to claim 1, characterized in that: The observation component includes an embedded scale plate and an indicator plate, wherein the embedded scale plate is fixedly connected to the base and located at one side of the base; the indicator plate is fixedly connected to the pressing frame and located at one side of the pressing frame.

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