A pitch cylinder removal tool

By designing a pitch cylinder removal tool with a drive motor and a disassembly mechanism, the problems of cylinder head wear and disassembly efficiency in the wind power pitch system are solved, and convenient and efficient cylinder bolt removal is achieved.

CN222740781UActive Publication Date: 2025-04-11CGN YUXI YUANJIANG WIND POWER CO LTD
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Patent Information

Application Number
CN202421549394.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-11
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

Due to the long-term single-sided stress, the cylinder head of the cylinder in the wind power pitch system is prone to excessive wear and oil leakage, which requires disassembly. The existing hex wrench cannot continuously rotate under the block of the cylinder, which reduces the disassembly efficiency.

Method used

A pitch cylinder removal tool is designed, including a mounting plate, drive plate, drive plate and drive motor. The cylinder bolts are driven to rotate and disassemble through the power plate and hexagonal plug rod, and the drive motor is used to drive the disassembly mechanism for continuous disassembly.

Benefits of technology

It realizes convenient disassembly of cylinder bolts, improves disassembly efficiency, and avoids rotation difficulties caused by cylinder block block.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dismantling tools, and discloses a pitch cylinder dismantling tool, comprising a mounting plate, on which a drive disk and a transmission disk are rotatably arranged; a dismantling mechanism for dismantling bolts is arranged on the mounting plate; a drive motor is fixedly mounted on the mounting plate, and a drive shaft of the drive motor is fixedly sleeved with the drive disk. The utility model proposes a pitch cylinder dismantling tool, which is provided with a drive motor, so as to facilitate continuous dismantling by driving the dismantling mechanism, thereby increasing the convenience of dismantling.
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Description

Technical Field

[0001] The utility model relates to the field of dismantling tools, in particular to a dismantling tool for a variable pitch oil cylinder. Background Art

[0002] The wind turbine pitch system is a blade adjustment device for wind turbines. When the wind is strong, the blade angle of attack is reduced through the adjustment device; when the wind is weak, the blade angle of attack is increased through the adjustment device. In this way, the pitch angle is adjusted at any time according to the change of wind speed to control the absorbed mechanical energy, on the one hand to ensure the maximum energy (corresponding to the rated power) and at the same time reduce the impact of wind on the wind turbine. The oil cylinder is an indispensable device in the wind turbine pitch system. During the operation of the wind turbine pitch system, the cylinder head is subjected to uneven radial force of the piston rod, and the cylinder head seal is subjected to long-term unilateral force, which is easy to cause excessive wear and oil leakage in the cylinder, and then the cylinder needs to be disassembled.

[0003] The disassembly portion is usually provided with a bolt with a hexagonal groove in the end. If the existing hexagonal wrench is rotated, it cannot be rotated continuously due to the obstruction of the cylinder body, and then it needs to be reciprocated and rotated, which reduces the disassembly efficiency.

[0004] In order to solve the above problems, a pitch cylinder removal tool is proposed in the present application. Utility Model Content

[0005] (I) Purpose of the utility model

[0006] In order to solve the technical problems existing in the background technology, the utility model proposes a variable pitch cylinder removal tool. The utility model is provided with a driving motor, which is conducive to driving the disassembly mechanism for continuous disassembly, thereby increasing the convenience of disassembly.

[0007] (II) Technical solution

[0008] In order to solve the above problems, the utility model provides a pitch cylinder removal tool, comprising a mounting plate, on which a drive disc and a transmission disc are rotatably arranged;

[0009] The mounting plate is provided with a disassembly mechanism for disassembling the bolts;

[0010] A driving motor is fixedly mounted on the mounting plate, and a driving shaft of the driving motor is fixedly sleeved with a driving disc.

[0011] Preferably, the disassembly mechanism includes a power disk and a hexagonal insertion rod, the power disk is rotatably sleeved on the mounting plate, a hexagonal opening is opened on the power disk, the hexagonal insertion rod slides through the hexagonal opening, and the power disk is transmission-connected to the drive disk via a transmission disk.

[0012] Preferably, the power disc is fixedly mounted with gear rings that transmit transmission to each other on the outer circumference of the transmission disc and the driving disc.

[0013] Preferably, a ball bearing is rotatably sleeved at the hexagonal opening on the power disc.

[0014] Preferably, a handle is fixedly mounted on the mounting plate.

[0015] The above technical solution of the utility model has the following beneficial technical effects:

[0016] Insert the hexagonal rod into the hexagonal groove of the inner cylinder bolt so that the top end of the hexagonal rod is located in the power disk, start the drive motor, and the drive motor drives the power disk and the hexagonal rod to rotate through the drive disk and the transmission disk to rotate and disassemble the cylinder bolt. The hexagonal rod rotates and continuously increases the length passing through the power disk, thereby achieving the effect of convenient disassembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model is a schematic structural diagram of a pitch cylinder removal tool.

[0018] Figure 2 The utility model provides a schematic diagram of the side sectional structure of a mounting plate in a pitch cylinder removal tool.

[0019] Figure 3 The utility model provides a schematic diagram of a top view and a cross-sectional structure of a power disc in a pitch cylinder removal tool.

[0020] Figure numerals: 1. mounting plate; 2. driving disk; 3. transmission disk; 4. disassembly mechanism; 41. power disk; 42. hexagonal plug rod; 43. ball; 5. driving motor. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0022] like Figure 1-3 As shown, a pitch cylinder removal tool proposed by the utility model comprises a mounting plate 1, on which a drive disc 2 and a transmission disc 3 are rotatably arranged;

[0023] The mounting plate 1 is provided with a disassembly mechanism 4 for disassembling the bolts;

[0024] A driving motor 5 is fixedly mounted on the mounting plate 1 , and a driving shaft of the driving motor 5 is fixedly sleeved with the driving disc 2 .

[0025] In an optional embodiment, the disassembly mechanism 4 includes a power disk 41 and a hexagonal plug 42. The power disk 41 is rotatably sleeved on the mounting plate 1. A hexagonal opening is opened on the power disk 41. The hexagonal plug 42 slides through the hexagonal opening. The power disk 41 is connected to the drive disk 2 through the transmission disk 3.

[0026] Furthermore, the power disc 41 is fixedly mounted with a gear ring 6 on the outer periphery of the transmission disc 3 and the driving disc 2 for mutual transmission.

[0027] It should be noted that the gear ring 6 is provided to increase the smoothness of transmission.

[0028] In an optional embodiment, a ball 43 is rotatably sleeved on the hexagonal opening of the power disc 41 .

[0029] It should be noted that, under the action of the ball 43, it is convenient for the hexagonal plug rod 42 to pass through.

[0030] In an optional embodiment, a handle is fixedly mounted on the mounting plate 1 .

[0031] It should be noted that the handle facilitates holding the entire tool.

[0032] In the utility model, the hexagonal insert rod 42 is inserted into the hexagonal groove of the inner cylinder bolt so that the top end of the hexagonal insert rod 42 is located in the power disk 41, and the drive motor 5 is started. The drive motor 5 drives the power disk 41 and the hexagonal insert rod 42 to rotate through the drive disk 2 and the transmission disk 3 to rotate and disassemble the cylinder bolt. The hexagonal insert rod 42 rotates and continuously increases the length passing through the power disk 41, thereby achieving the effect of convenient disassembly.

[0033] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. A pitch cylinder removal tool, comprising a mounting plate (1), characterized in that: A driving disc (2) and a transmission disc (3) are rotatably arranged on the mounting plate (1); The mounting plate (1) is provided with a disassembly mechanism (4) for disassembling the bolts; A driving motor (5) is fixedly mounted on the mounting plate (1), and a driving shaft of the driving motor (5) is fixedly sleeved with the driving disc (2).

2. A pitch cylinder removal tool according to claim 1, characterized in that: The disassembly mechanism (4) comprises a power disk (41) and a hexagonal insertion rod (42); the power disk (41) is rotatably sleeved on the mounting plate (1); a hexagonal opening is provided on the power disk (41); the hexagonal insertion rod (42) slides through the hexagonal opening; the power disk (41) is transmission-connected to the drive disk (2) via the transmission disk (3).

3. A pitch cylinder removal tool according to claim 2, characterized in that: The power disc (41) is fixedly sleeved with a gear ring (6) for mutual transmission via the outer periphery of the transmission disc (3) and the driving disc (2).

4. A pitch cylinder removal tool according to claim 3, characterized in that: A ball (43) is rotatably sleeved at the hexagonal opening of the power disc (41).

5. A pitch cylinder removal tool according to any one of claims 1 to 4, characterized in that: A handle is fixedly mounted on the mounting plate (1).