A compact rubber-coated abrasive belt wheel

By covering the transmission rod of the belt grinder with the elastic anti-slip layer, the friction coefficient between the belt and the transmission rod is improved, the problem of difficult polishing of small-diameter belt pulleys is solved, and the product surface is prevented from being layered and stepped, achieving a more efficient polishing effect and lower labor costs.

CN222741089UActive Publication Date: 2025-04-11DONGGUAN JIAMU INTELLIGENT TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421440305.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-11
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

It is difficult to equip existing belt grinders with a diameter of less than 30.00mm, resulting in the inability to polish the small rounded corners, which requires manual polishing, which increases labor costs, and small-sized belt grinding can easily cause the product surface to be layered and stepped.

Method used

A compact glue-covered belt pulley is designed to cover the elastic anti-slip layer on the outer side wall of the transmission rod to improve the friction coefficient between the transmission rod and the belt, and to prevent the transmission rod from over-sanding the polishing surface of the product through the elastic cushioning effect.

Benefits of technology

The effective use of small-diameter belt pulley is realized, the friction coefficient between the belt and the transmission rod is improved, the product surface is prevented from being layered and stepped, and labor costs are reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222741089U_ABST
    Figure CN222741089U_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of grinding equipment, and provides a compact rubber-coated abrasive belt wheel, which includes: a fixed base, which is used to be installed on a sanding machine, and the fixed base includes: an upper support plate, one end of which is provided with a first mounting hole; a lower support plate, one end of which is provided with a second mounting hole, and the lower support plate is provided with a mounting portion, and the mounting portion is used to be detachably connected to the sanding machine; a first connecting member and a second connecting member arranged in an arranged manner, and the two ends of the connecting member are respectively connected to the upper support plate and the lower support plate; a transmission rod, the outer wall of which is coated with an elastic anti-skid layer, and the two ends of the transmission rod are respectively movably connected to the first mounting hole and the second mounting hole. This solution can increase the friction coefficient between the transmission rod and the sanding belt by coating the outer surface of the transmission rod with an elastic anti-skid layer. And due to the elastic buffering effect of the elastic anti-skid layer, during the grinding process, it can prevent the transmission rod from causing delamination and stepping on the polished surface of the product.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of grinding equipment, and in particular to a compact rubber-coated abrasive belt wheel. Background Art

[0002] A belt grinder is a tool used for grinding, finishing and polishing surfaces. It usually consists of a rotating drum or wheel with an abrasive belt. The user can place the workpiece on the drum and then control the force and speed of the grinding by adjusting the machine's settings. The abrasive belt is usually made of a wear-resistant material covered with abrasive particles. In metal processing, belt grinders can be used to remove oxide layers from metal surfaces, remove weld joints, flatten metal surfaces, and perform rough and fine grinding. In order to adapt to different product curvatures, different sizes of abrasive wheels or belts can be replaced as needed.

[0003] However, due to the friction coefficient between the friction wheel and the sanding belt, it is difficult for existing sanding belt machines to be equipped with sanding wheels with a diameter less than 30.00 mm. As a result, many products cannot have small rounded corners polished and can only be achieved by manual polishing, resulting in high labor costs for enterprises.

[0004] Therefore, the above-mentioned technical defects need to be changed urgently. Utility Model Content

[0005] In view of the above-mentioned deficiencies of the prior art, the purpose of this application is to provide a compact rubber-coated abrasive belt wheel, which aims to reduce the diameter of the abrasive belt wheel, increase the friction coefficient between the transmission rod and the abrasive belt, and prevent the back of the abrasive belt from slipping on the surface of the transmission rod. It prevents the transmission rod from over-grinding the polished surface of the product and solves the technical problem that small-sized abrasive belt wheels easily cause stratification and stepping on the product surface.

[0006] A technical solution adopted by the present application to solve the technical problem is as follows: a compact rubber-coated abrasive belt wheel, comprising:

[0007] A fixed base, the fixed base is used to be installed on the belt sander, and a receiving groove is provided on the fixed base;

[0008] and a transmission rod, which is a cylindrical structure and is movably connected in the receiving groove;

[0009] Wherein, the outer side wall of the transmission rod is covered with an elastic anti-skid layer.

[0010] This embodiment is further configured that the fixed base includes:

[0011] An upper support plate, one end of which is provided with a first mounting hole;

[0012] A lower support plate, one end of which is provided with a second mounting hole, and the lower support plate is provided with a mounting portion, the mounting portion being used for being detachably connected to the belt sander;

[0013] A first connecting member and a second connecting member, the first connecting member and the second connecting member are arranged in parallel, and two ends of the first connecting member and the second connecting member are respectively connected to the upper supporting plate and the lower supporting plate;

[0014] Among them, the upper support plate and the lower support plate are spaced to form a accommodating groove, and the first mounting hole and the second mounting hole are respectively sleeved on the two ends of the transmission rod, so that the upper support plate, the lower support plate, the first connecting member and the second connecting member form a frame structure.

[0015] This embodiment is further configured such that connecting shafts are provided at the axial centers of both ends of the transmission rod, bearing members are sleeved on the two connecting shafts, and the transmission rod is movably connected in the first mounting hole and the second mounting hole through the two bearing members.

[0016] This embodiment is further configured such that the diameter of the connecting shaft is smaller than the diameter of the transmission rod.

[0017] This embodiment is further configured such that the upper support plate and the lower support plate are parallel to each other.

[0018] This embodiment is further configured such that the first connecting member and the second connecting member are both cylindrical structures, and the diameters of the first connecting member and the second connecting member are larger than the diameter of the transmission rod.

[0019] This embodiment is further configured such that the elastic anti-slip layer is configured as a rubber structure.

[0020] This embodiment is further configured such that the thickness range of the elastic anti-slip layer is configured to be 3.00 mm to 5.00 mm.

[0021] This embodiment is further configured such that the diameter size range of the transmission rod is configured to be 13.00 mm to 30.00 mm.

[0022] Compared with the prior art, the present application provides a compact rubber-coated abrasive belt wheel. The present solution can improve the friction coefficient between the transmission rod and the abrasive belt by coating the outer surface of the transmission rod with an elastic anti-skid layer. In addition, due to the elastic buffering effect of the elastic anti-skid layer, the transmission rod can be prevented from causing delamination and stepping on the polished surface of the product during the grinding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of a compact rubber-coated abrasive belt wheel provided in this embodiment;

[0025] Figure 2 It is an exploded schematic diagram of a compact rubber-coated abrasive belt wheel provided in this embodiment;

[0026] Figure 3 It is an exploded schematic diagram of a transmission rod of a compact rubber-coated abrasive belt wheel provided in this embodiment;

[0027] Figure 4 It is a cross-sectional view of a compact rubber-coated abrasive belt wheel provided in this embodiment.

[0028] In the figure: 1. fixed base; 11. upper support plate; 111. first mounting hole; 12. lower support plate; 121. second mounting hole; 122. mounting portion; 13. first connecting member; 14. second connecting member; 15. accommodating groove; 2. transmission rod; 21. elastic anti-skid layer; 22. connecting shaft; 23. bearing member. DETAILED DESCRIPTION

[0029] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0030] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, "multiple" means two or more.

[0031] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0032] In addition, the technical features involved in the different embodiments of the present invention described above can be combined with each other as long as they do not conflict with each other.

[0033] The utility model provides Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, a compact rubber-coated abrasive belt wheel is used to be installed on a belt sander and used in conjunction with an abrasive belt to grind, trim and polish the surface of a product. In metal processing, it can be used to remove oxide layers on metal surfaces, remove weld joints, and smooth metal surfaces. And perform rough grinding and fine grinding. In order to adapt to different product curvatures, abrasive belt wheels or belts of different sizes can be configured as needed. Its main structure includes: a fixed base 1 and a transmission rod 2, the fixed base 1 is used to be installed on a belt sander, and a receiving groove 15 is provided on the fixed base 1; the transmission rod 2 is a cylindrical structure, and the transmission rod 2 is movably connected in the receiving groove 15; wherein, the outer wall of the transmission rod 2 is coated with an elastic anti-skid layer 21. In order to better protrude the abrasive belt to facilitate grinding of the curved parts of the product, it is preferred that the transmission rod 2 is movably connected to the edge of the fixed base 1.

[0034] It should be noted that, due to the friction coefficient between the friction wheel and the abrasive belt, it is difficult for existing abrasive belt machines to be equipped with abrasive belt wheels with a diameter less than 30.00mm, which results in many products with small rounded corners that cannot be polished and can only be polished manually to achieve the surface effect, resulting in high labor costs for enterprises. Moreover, an abrasive belt wheel that is too small will cause the polishing surface of the abrasive belt to have a larger curvature and more concentrated pressure, which can easily over-polish the polished surface of the product, causing the product surface to be delaminated.

[0035] In this solution, the outer surface of the transmission rod 2 is coated with an elastic anti-skid layer 21, and the elastic anti-skid layer 21 has anti-skid and elastic effects. The friction coefficient between the transmission rod 2 and the abrasive belt can be increased. When the back of the abrasive belt contacts the surface of the transmission rod 2, the friction between the two is relatively large. In addition, during the grinding process, due to the elastic buffering effect of the elastic anti-skid layer 21, the elastic anti-skid layer 21 can buffer the local impact of the abrasive belt grinding the product. It can prevent the transmission rod 2 from over-polishing the polished surface of the product, causing the problem of stratification on the product surface.

[0036] Furthermore, the fixed base 1 includes: an upper support plate 11, a lower support plate 12, a first connecting member 13 and a second connecting member 14. A first mounting hole 111 is provided at one end of the upper support plate 11, and the upper support plate 11 is sleeved on one end of the transmission rod 2 through the first mounting hole 111; a second mounting hole 121 is provided at one end of the lower support plate 12, and the lower support plate 12 is sleeved on the other end of the transmission rod 2 through the second mounting hole 121. At this time, the forces at both ends of the transmission rod 2 are balanced, and the use is more stable. The lower support plate 12 is provided with a mounting portion 122, and the mounting portion 122 is used for detachable connection to the belt sander; the first connecting member 13 and the second connecting member 14 are arranged in an array, and the first connecting member 13 and the second connecting member 14 form a connecting structure, and the connecting structure is used to connect and fix the upper support plate 11 and the lower support plate 12, and the two ends of the first connecting member 13 and the second connecting member 14 are respectively connected to the upper support plate 11 and the lower support plate 12;

[0037] Among them, the upper support plate 11 and the lower support plate 12 are spaced apart to form a receiving groove 15, and the first mounting hole 111 and the second mounting hole 121 are respectively sleeved on the two ends of the transmission rod 2, so that the upper support plate 11, the lower support plate 12, the first connecting member 13 and the second connecting member 14 form a frame structure.

[0038] Furthermore, connecting shafts 22 are provided at the axis centers of both ends of the transmission rod 2, and bearings 23 are sleeved on the two connecting shafts 22. The transmission rod 2 is movably connected in the first mounting hole 111 and the second mounting hole 121 through the two bearings 23. The transmission rod 2 is configured as a metal material structure, so that it has good structural strength, which can ensure long-term high-intensity polishing operations.

[0039] Furthermore, the diameter of the connecting shaft 22 is smaller than the diameter of the transmission rod 2. A step is formed between the connecting shaft 22 and the rolling portion of the transmission rod 2, so that the bearing member 23 is sleeved on the connecting shaft 22 and can abut on the step, making the connection between the bearing member 23 and the connecting shaft 22 more firm and stable.

[0040] Furthermore, the upper support plate 11 and the lower support plate 12 are parallel to each other. When the transmission rod 2 rotates under high load, the upper support plate 11 and the lower support plate 12 can be subjected to more balanced forces.

[0041] Furthermore, the first connecting member 13 and the second connecting member 14 are both cylindrical structures, and the diameter of the first connecting member 13 and the second connecting member 14 is larger than the diameter of the transmission rod 2. In order to allow the transmission rod 2 to rotate stably, the diameter of the first connecting member 13 and the second connecting member 14 is larger than the diameter of the transmission rod 2. This makes the connection between the upper support plate 11 and the lower support plate 12 more secure, and prevents the upper support plate 11 and the lower support plate 12 from being misaligned, causing the transmission rod 2 to get stuck.

[0042] Furthermore, the elastic anti-skid layer 21 is configured as a rubber structure. The rubber material has good elasticity and a high friction coefficient. Moreover, the rubber material is wear-resistant, thereby ensuring the service life of the transmission rod 2.

[0043] Furthermore, the thickness of the elastic anti-slip layer 21 is configured to be in the range of 3.00 mm to 5.00 mm.

[0044] Furthermore, the diameter size range of the transmission rod 2 is configured to be 13.00 mm to 30.00 mm.

[0045] In summary, the present application provides a compact rubber-coated abrasive belt wheel, which can improve the friction coefficient between the transmission rod 2 and the abrasive belt by coating the outer surface of the transmission rod 2 with an elastic anti-skid layer 21. In addition, due to the elastic buffering effect of the elastic anti-skid layer 21, during the grinding process, the transmission rod 2 can be prevented from causing delamination and stepping on the polished surface of the product.

[0046] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A compact rubber-coated abrasive belt wheel suitable for use on a belt abrasive machine, characterized in that: include: A fixed base, the fixed base is used to be installed on the belt sander, and the fixed base is provided with a receiving groove; and a transmission rod, the transmission rod being in a cylindrical structure and being movably connected in the accommodating groove; Wherein, the outer side wall of the transmission rod is coated with an elastic anti-skid layer.

2. A compact rubber-coated abrasive belt wheel according to claim 1, characterized in that: The fixed base comprises: An upper support plate, wherein a first mounting hole is formed at one end of the upper support plate; A lower support plate, one end of which is provided with a second mounting hole, and the lower support plate is provided with a mounting portion, and the mounting portion is used for being detachably connected to the sanding machine; A first connecting member and a second connecting member, wherein the first connecting member and the second connecting member are arranged in parallel, and two ends of the first connecting member and the second connecting member are connected to the upper supporting plate and the lower supporting plate respectively; The upper support plate and the lower support plate are spaced apart to form the accommodating groove, and the first mounting hole and the second mounting hole are respectively sleeved on the two ends of the transmission rod, so that the upper support plate, the lower support plate, the first connecting member and the second connecting member form a frame structure.

3. A compact rubber-coated abrasive belt wheel according to claim 2, characterized in that: Connecting shafts are arranged at the axis centers of both ends of the transmission rod, and bearing members are sleeved on the two connecting shafts. The transmission rod is movably connected in the first mounting hole and the second mounting hole through the two bearing members.

4. A compact rubber-coated abrasive belt wheel according to claim 3, characterized in that: The diameter of the connecting shaft is smaller than the diameter of the transmission rod.

5. A compact rubber-coated abrasive belt wheel according to claim 2, characterized in that: The upper support plate and the lower support plate are parallel to each other.

6. A compact rubber-coated abrasive belt wheel according to claim 2, characterized in that: The first connecting member and the second connecting member are both cylindrical structures, and the diameters of the first connecting member and the second connecting member are larger than the diameter of the transmission rod.

7. A compact rubber-coated abrasive belt wheel according to claim 1, characterized in that: The elastic anti-slip layer is configured as a rubber structure.

8. The compact rubber-coated abrasive belt wheel according to claim 1, characterized in that: The thickness of the elastic anti-slip layer is configured to range from 3.00 mm to 5.00 mm.

9. The compact rubber-coated abrasive belt wheel according to claim 1, characterized in that: The diameter size range of the transmission rod is configured to be 13.00 mm to 30.00 mm.