Flip machine

By designing a flip machine for transformer maintenance, the problem of cleaning difficulties caused by the transformer due to the large weight and difficulty in flipping is solved, and efficient maintenance and cleaning of the transformer is achieved, and working efficiency is improved.

CN222741408UActive Publication Date: 2025-04-11SIEMENS MOBILITY RAIL EQUIP (TIANJIN) LTD
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Patent Information

Application Number
CN202421463202.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-11
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

Due to the large weight and difficulty in flipping, the bottom or clearance position of the transformer is difficult to clean, and the prior art is difficult to efficiently maintain and clean.

Method used

A flip machine is designed, including a base frame and a bracket. The bracket has a load stage and a rotating arm. By rotating the rotating arm about the rotation axis, it can flip the target equipment to be maintained, and combines a speed reduction motor and a control cabinet to achieve an automated flip and cleaning process.

Benefits of technology

Through the use of the flip machine, the transformer can be easily cleaned in all aspects, improve the efficiency of maintenance and cleaning, reduce manual operations, and improve work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of high-speed train maintenance, and in particular to a turning machine for transformer maintenance. The turning machine mainly comprises a base frame (1) and a bracket (2). When in use, the target equipment to be maintained can be connected to the bearing platform (21) of the turning machine by bolts using the mounting holes (211) on the bearing platform (21) of the bracket (2). Then, the two rotating arms (22) of the bracket (2) rotate around the rotating shaft (23) installed on the two columns (12), so that the target equipment to be maintained can be turned over, so as to facilitate all-round deep cleaning and improve the efficiency of maintenance and cleaning.
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Description

Technical Field

[0001] The present application relates to the technical field of high-speed railway train maintenance, and in particular to a tipping machine used for maintenance of equipment such as transformers. Background Art

[0002] The transformer is an important device in the train power supply system. After a certain period of use, the transformer needs to be maintained and cleaned to ensure the working performance of the transformer. The transformer is usually placed on a fixed table and cleaned manually. Due to the heavy weight of the transformer and the difficulty of turning it over, it is difficult to clean the bottom or gap of the transformer. Therefore, it is urgent to provide a turning device that can meet the needs of transformer cleaning. Utility Model Content

[0003] In view of this, the present application proposes a turning machine for use in the maintenance of equipment such as transformers, so as to improve the efficiency of maintenance and cleaning.

[0004] In a preferred embodiment of the turning machine provided in the present application, the turning machine includes a base frame and a bracket. The base frame includes a bottom frame and two upright posts, and the two upright posts are arranged on the bottom frame opposite to each other. In addition, the bracket includes a bearing platform and two rotating arms, and the bearing platform is provided with a plurality of mounting holes for connecting with the target equipment to be maintained; the bottom ends of the two rotating arms are respectively connected to the two sides of the bearing platform, and the upper ends of the two rotating arms are rotatably arranged on the two upright posts through a rotating shaft.

[0005] When in use, the target device to be maintained can be connected to the supporting platform of the flip machine by bolts through the mounting holes on the supporting platform of the bracket. Then, the two rotating arms of the bracket rotate around the rotating shafts installed on the two columns to flip the target device to be maintained, so as to facilitate all-round deep cleaning and improve the efficiency of maintenance and cleaning.

[0006] In a preferred implementation of the above-mentioned turning machine provided in this embodiment, the turning machine further includes a reduction motor and a control cabinet. The reduction motor is equipped with a motor, a reducer and a brake; and its body is mounted on a column, and its output shaft is connected to one of the rotating shafts. And the control cabinet is connected to the reduction motor through a cable to control the forward rotation, reverse rotation and stop of the motor.

[0007] In a preferred implementation of the above-mentioned turning machine provided in this embodiment, the control circuit for the reduction motor of the control cabinet is configured with a forward intermediate relay and a reverse intermediate relay. Among them, the normally open contact of the forward intermediate relay is connected in series in the forward control circuit, and the normally closed contact of the forward intermediate relay is connected in series in the reverse control circuit. And, the normally open contact of the reverse intermediate relay is connected in series in the reverse control circuit, and the normally closed contact of the reverse intermediate relay is connected in series in the forward control circuit.

[0008] In a preferred implementation manner of the above-mentioned turning machine provided in this embodiment, in the control circuit of the control cabinet for the brake, a normally open contact of a forward intermediate relay and a normally open contact of a reverse intermediate relay are arranged in parallel in at least one of the neutral line and the live line.

[0009] In a preferred implementation manner of the above-mentioned flip machine provided in this embodiment, the coil of the forward intermediate relay and the forward button switch are connected in series in the first switch circuit, and the coil of the reverse intermediate relay and the reverse button switch are connected in series in the second switch circuit; and, the first switch circuit and the second switch circuit are arranged in parallel and are powered by a switching power supply.

[0010] In a preferred implementation of the above-mentioned turning machine provided in this embodiment, the turning machine is also provided with a forward limit switch and a reverse limit switch. Among them, the normally closed contact of the forward limit switch is connected in series in the first switch circuit, the forward limit switch is arranged on the base frame, and is arranged to trigger the contact of the forward limit switch to be disconnected when the bracket rotates forward to the first limit position. And, the normally closed contact of the reverse limit switch is connected in series in the second switch circuit, the reverse limit switch is arranged on the base frame, and is arranged to trigger the contact of the reverse limit switch to be disconnected when the bracket rotates reversely to the first limit position.

[0011] In a preferred implementation manner of the above-mentioned turning machine provided in this embodiment, the control cabinet is further provided with an emergency stop button switch, and the emergency stop button switch is arranged at the power output end of the switching power supply.

[0012] In a preferred implementation manner of the above-mentioned turning machine provided in this embodiment, the control cabinet is also provided with an operation panel, and the operation panel is provided with a forward button switch, a reverse button switch, an emergency stop button switch and a power indicator light.

[0013] In a preferred implementation of the above-mentioned turning machine provided in this embodiment, a non-circular groove is provided at the upper end of the rotating arm, one end of the rotating shaft is limitedly matched with the non-circular groove, and the rotating shaft is rotatably provided on the column through a bearing.

[0014] In a preferred implementation manner of the above-mentioned turning machine provided in this embodiment, the rotating arm includes an arm body and a plate, the plate is provided with the non-circular groove, the plate is connected to the rotating shaft through the non-circular groove, and the arm body is connected to the plate through screws. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The preferred embodiments of the present application will be described in detail below with reference to the accompanying drawings, so that those skilled in the art can better understand the above and other features and advantages of the present application. In the accompanying drawings:

[0016] Figure 1 This is a schematic diagram of the external structure of a turning machine in one embodiment of the present application.

[0017] Figure 2 for Figure 1 A schematic diagram of the installation structure of the rotating arm of the turning machine in one embodiment.

[0018] Figure 3 It is a structural diagram of the control circuit in the control cabinet of the turning machine.

[0019] Figure 4 It is a structural schematic diagram of the first switch circuit and the second switch circuit in the control cabinet of the turning machine.

[0020] The reference numerals are as follows:

[0021] 1-base frame; 11-underframe; 12-upright column;

[0022] 2-bracket; 21-carrying platform; 211-mounting hole; 22-rotating arm; 221-arm body; 222-plate; 2221-non-circular groove; 23-rotating shaft

[0023] 3-reduction motor; 31-brake;

[0024] 4-Control cabinet;

[0025] 51-normally open contact of the forward intermediate relay; 52-normally closed contact of the forward intermediate relay; 53-coil of the forward intermediate relay;

[0026] 61-reverse the normally open contact of the intermediate relay; 62-reverse the normally closed contact of the intermediate relay; 63-reverse the coil of the intermediate relay;

[0027] 71-Forward button switch; 72-Reverse button switch; 73-Emergency stop button switch;

[0028] 8-Switching power supply;

[0029] 91-Forward limit switch; 92-Reverse limit switch. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solutions and advantages of the present application more clear, the present application is further described in detail with reference to the following embodiments.

[0031] In the description of the present application, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0032] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] Figure 1 The external structure of the turning machine provided in this embodiment is shown, and the turning machine mainly includes a base frame 1 and a bracket 2. The base frame 1 has a bottom frame 11 and two columns 12, and the two columns 12 are arranged on the bottom frame 11 opposite to each other. In addition, the bracket 2 includes a bearing platform 21 and two rotating arms 22, and the bearing platform 21 is provided with a plurality of mounting holes 211 for connecting with the target equipment to be maintained; the bottom ends of the two rotating arms 22 are respectively connected to the two sides of the bearing platform 21, and the upper ends of the two rotating arms 22 are rotatably arranged on the two columns 12 through the rotating shaft 23.

[0034] The turning machine provided in this embodiment can be used for maintenance or cleaning of transformers and other equipment. When in use, the target equipment to be maintained can be connected to the supporting platform 21 of the turning machine by bolts through the mounting holes 211 on the supporting platform 21. Then, the target equipment to be maintained can be turned over by rotating the two rotating arms 22 around the rotating shaft 23, so as to facilitate all-round deep cleaning and improve the efficiency of maintenance and cleaning.

[0035] For example, in combination Figure 1 and Figure 2The upper end of the rotating arm 22 is provided with a non-circular groove 2221, one end of the rotating shaft 23 is limitedly matched with the non-circular groove 2221, and the rotating shaft 23 is rotatably arranged on the column 12 through a bearing. In this way, the rotating arm 22 and the rotating shaft 23 can be connected in an interference fit manner, and the matching portion formed by the non-circular groove 2221 can prevent relative displacement between the rotating arm 22 and the rotating shaft 23.

[0036] In a preferred embodiment, the rotating arm 22 may include an arm body 221 and a plate 222, the plate 222 is provided with a non-circular groove 2221, the plate 222 is connected to the rotating shaft 23 through the non-circular groove 2221, and the arm body 221 is connected to the plate 222 through a screw. In this way, the plate 222 and the rotating shaft 23 can be connected first, and then the plate 222 and the arm body 221 can be connected, so that the connection process of the rotating arm 22 is more convenient.

[0037] Continue to refer to Figure 1 The turning machine further comprises a reduction motor 3 and a control cabinet 4. The reduction motor 3 is equipped with a motor, a reducer and a brake 31. For example, the motor can be a gear reduction motor 3, the reducer can be an RV reducer, and the transmission mode of the reducer can be a worm gear transmission.

[0038] The body of the reduction motor 3 is mounted on a column 12, and the output shaft of the reduction motor 3 is connected to a rotating shaft 23. In addition, the control cabinet 4 is connected to the reduction motor 3 via a cable to control the forward rotation, reverse rotation and stop of the motor. In this way, the control cabinet 4 is operated to allow the reduction motor 3 to drive the target device to be maintained to complete the flipping process, which can save more effort. In addition, the flipping process can also be operated by connecting a crank to the rotating shaft 23.

[0039] In a preferred embodiment, in combination Figure 3 and Figure 4 , the control circuit for the reduction motor 3 of the control cabinet 4 can be configured with a forward intermediate relay and a reverse intermediate relay. Among them, the normally open contact 51 of the forward intermediate relay is connected in series in the forward control circuit, and the normally closed contact 52 of the forward intermediate relay is connected in series in the reverse control circuit. The normally open contact 61 of the reverse intermediate relay is connected in series in the reverse control circuit, and the normally closed contact 62 of the reverse intermediate relay is connected in series in the forward control circuit. In this way, the forward and reverse interlocking of the turning machine can be realized, that is, only one of the forward control circuit and the reverse control circuit will be turned on at the same time, and when one circuit is turned on, the other circuit is disconnected.

[0040] In a preferred embodiment, continue to refer to Figure 3In the control circuit for the brake 31 of the control cabinet 4, at least one of the neutral line and the live line is provided with a normally open contact 51 of a forward intermediate relay and a normally open contact 61 of a reverse intermediate relay in parallel. In this way, the brake 31 can be configured so that when the forward control circuit or the reverse control circuit is powered on, the brake 31 is in a separated state; and the brake 31 can be configured so that when both the forward control circuit and the reverse control circuit are powered off, the friction disk of the brake 31 is in a engaged state. It can be understood that the forward intermediate relay and the reverse intermediate relay are both provided with multiple pairs of normally open contacts.

[0041] When the motor is powered on, the coil of the brake device 31 is also powered, the armature is attracted, and the brake shoe of the brake is separated from the brake wheel by overcoming the tension of the spring, and the motor operates normally. When the motor loses power, the coil of the brake device 31 is also powered off, the armature is separated from the iron core under the action of the spring tension, and the brake shoe of the brake tightly holds the brake wheel, and the motor is braked and stops.

[0042] In a preferred embodiment, referring to Figure 4 , the coil 53 of the forward intermediate relay and the forward button switch 71 are connected in series in the first switch circuit, and the coil 63 of the reverse intermediate relay and the reverse button switch 72 are connected in series in the second switch circuit. And, the first switch circuit and the second switch circuit are arranged in parallel and powered by a switch power supply 8. In this way, when the forward button switch 71 is manually operated to turn on, the forward control circuit can be turned on, thereby controlling the forward rotation of the bracket 2 of the flip machine; and when the reverse button switch 72 is manually operated to turn on, the reverse control circuit can be turned on, thereby controlling the reverse rotation of the bracket 2 of the flip machine.

[0043] In a preferred embodiment, continue to refer to Figure 4 The turning machine is also provided with a forward limit switch 91 and a reverse limit switch 92. The normally closed contact of the forward limit switch 91 is connected in series in the first switch circuit. The forward limit switch 91 is provided on the base frame 1, and the forward limit switch 91 is configured to trigger the contact of the forward limit switch 91 to be disconnected when the bracket 2 rotates forward to the first limit position, and the bracket 2 automatically stops at the position for cleaning, thereby reducing manual operation.

[0044] Furthermore, the normally closed contacts of the reversal limit switch 92 are connected in series in the second switch circuit. The reversal limit switch 92 is arranged on the base frame 1, and the reversal limit switch 92 is arranged to trigger the contacts of the reversal limit switch 92 to be disconnected when the bracket 2 rotates in the opposite direction to the first limit position, and the bracket 2 automatically stops there for cleaning work, thereby reducing manual operation.

[0045] For example, the limit switch, also known as the travel switch or position switch, is a commonly used low-current main control electrical appliance. It uses the collision of the moving parts of the production machinery to make its contacts move to connect or disconnect the control circuit to achieve a certain control purpose.

[0046] In a preferred embodiment, continue to refer to Figure 4 The control cabinet 4 is also provided with an emergency stop button switch 73, which is arranged at the power output end of the switching power supply 8 and can control the power on and off of the first switching circuit and the second switching circuit.

[0047] In a preferred embodiment, the control cabinet 4 may also be provided with an operation panel, on which a forward button switch 71, a reverse button switch 72, an emergency stop button switch 73 and a power indicator light are provided.

[0048] The present application relates to the technical field of high-speed train maintenance, and in particular to a turning machine for transformer maintenance. The turning machine mainly comprises a base frame 1 and a bracket 2. When in use, the target equipment to be maintained can be connected to the bearing platform 21 of the turning machine by bolts with the aid of the mounting holes 211 on the bearing platform 21 of the bracket 2. Then, the two rotating arms 22 of the bracket 2 rotate around the rotating shafts 23 installed on the two columns 12, so that the target equipment to be maintained can be turned over to facilitate all-round deep cleaning and improve the efficiency of maintenance and cleaning.

[0049] The above is only a preferred embodiment of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application. The nouns and pronouns about people in this patent application are not limited to specific genders.

Claims

1. Turning machine, characterized in that, include: A base frame (1) comprising a bottom frame (11) and two upright posts (12), wherein the two upright posts (12) are arranged opposite to each other on the bottom frame (11); A bracket (2) comprises a bearing platform (21) and two rotating arms (22); the bearing platform (21) is provided with a plurality of mounting holes (211) for connecting with target equipment to be maintained; the bottom ends of the two rotating arms (22) are respectively connected to two sides of the bearing platform (21), and the upper ends of the two rotating arms (22) are rotatably arranged on the two upright posts (12) via rotating shafts (23).

2. The turning machine according to claim 1, characterized in that: Also includes: A reduction motor (3) is equipped with a motor, a reducer and a brake (31); and its body is mounted on a column (12), and its output shaft is connected to a rotating shaft (23); A control cabinet (4) is connected to the reduction motor (3) via a cable to control the forward rotation, reverse rotation and stop of the motor.

3. The turning machine according to claim 2, characterized in that: The control circuit configuration of the control cabinet (4) for the reduction motor (3) includes: A forward intermediate relay, a normally open contact (51) of the forward intermediate relay is connected in series in the forward control circuit, and a normally closed contact (52) of the forward intermediate relay is connected in series in the reverse control circuit; A reversing intermediate relay, a normally open contact (61) of the reversing intermediate relay is connected in series in a reversing control circuit, and a normally closed contact (62) of the reversing intermediate relay is connected in series in a forward control circuit.

4. The turning machine according to claim 3, characterized in that: In the control circuit for the holding brake (31) of the control cabinet (4), a normally open contact (51) of a forward intermediate relay and a normally open contact (61) of a reverse intermediate relay connected in parallel are arranged in at least one of the neutral line and the live line.

5. The turning machine according to claim 3, characterized in that: The coil (53) of the forward intermediate relay and the forward push button switch (71) are connected in series in a first switch circuit, and the coil (63) of the reverse intermediate relay and the reverse push button switch (72) are connected in series in a second switch circuit; and the first switch circuit and the second switch circuit are arranged in parallel and powered by a switch power supply (8).

6. The turning machine according to claim 5, characterized in that: The turning machine is also provided with: a forward limit switch (91), whose normally closed contacts are connected in series in the first switch circuit; the forward limit switch (91) is arranged on the base frame (1) and is configured to trigger the opening of the contacts of the forward limit switch (91) when the bracket (2) rotates forward to a first limit position; A reversing limit switch (92), whose normally closed contacts are connected in series in the second switch circuit, is arranged on the base frame (1) and is configured to trigger the contact of the reversing limit switch (92) to open when the bracket (2) rotates in the reverse direction to the first limit position.

7. The turning machine according to claim 5, characterized in that: The control cabinet (4) is also provided with: An emergency stop button switch (73) is arranged at the power output end of the switching power supply (8).

8. The turning machine according to claim 5, characterized in that: The control cabinet (4) is also provided with: An operation panel is provided with a forward button switch (71), a reverse button switch (72), an emergency stop button switch (73) and a power indicator light.

9. The turning machine according to claim 1, characterized in that: A non-circular groove (2221) is provided at the upper end of the rotating arm (22), one end of the rotating shaft (23) is limitedly matched with the non-circular groove (2221), and the rotating shaft (23) is rotatably arranged on the column (12) via a bearing.

10. The turning machine according to claim 9, characterized in that: The rotating arm (22) comprises an arm body (221) and a plate member (222), the plate member (222) being provided with the non-circular groove (2221), the plate member (222) being connected to the rotating shaft (23) via the non-circular groove (2221), and the arm body (221) being connected to the plate member (222) via screws.