A sponge disc flat cutting machine with adsorption function
By using the combination technology of adsorption platform, fan plate and suction fan in the sponge disc cutter, the problem of poor stability in the cutting process is solved, and the function of higher cutting accuracy and automatic wind adjustment is achieved.
Patent Information
- Application Number
- CN202420724340.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-04-10
AI Technical Summary
During the cutting process of existing sponge disc cutters, the sponge blocks are difficult to stabilize and shake easily, which affects the accuracy of slice processing.
A sponge disc cutter with adsorption function is designed, using a technology combining adsorption platform, fan-shaped plate and suction fan. The negative pressure generated by the suction fan makes the sponge block stable adhere to the workbench, and the wind power of the suction fan is automatically adjusted by detecting the size of the sponge block.
It effectively improves the stability of the sponge block during the cutting process, reduces shaking, improves the cutting accuracy, and adapts to the needs of sponge blocks of different sizes through automatic adjustment of wind.
Smart Images
Figure CN222741576U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of sponge processing technology, and in particular to a sponge disc flat cutting machine with adsorption function. Background Art
[0002] The disc type sponge cutting machine is mainly used for one-time horizontal slicing of multiple sponge blocks, with continuous cutting and higher production efficiency.
[0003] In the prior art, the common sponge disc cutting machine mainly includes a disc-shaped workbench and a main frame, a knife frame is installed on the main frame, a lifting drive mechanism is installed on the knife frame, and a belt knife is installed on the driving end of the lifting drive mechanism, and the belt knife frame is arranged above the workbench. When the disc cutting machine is started, the workbench drives the sponge block to pass through the knife frame in sequence, and the belt knife on the knife frame cuts the sponge block, and according to the actual set sponge slice thickness, when the workbench rotates one circle, the lifting drive mechanism drives the belt knife to move down, so that the sponge block can be cut into multiple sponge slices.
[0004] However, if the sponge block is placed directly on the workbench, it is difficult to stably fix the sponge block through the friction between the sponge block and the surface of the workbench. During the process of cutting the sponge block with a knife, the sponge block is easily shaken, which affects the accuracy of the sponge slicing process. There is room for improvement. Utility Model Content
[0005] In order to improve the stability of the sponge conveying disc cutter and ensure the accuracy of the sponge cutting process, the present application provides a sponge disc cutter with an adsorption function.
[0006] The present application provides a sponge disc flat cutting machine with adsorption function, which adopts the following technical solution:
[0007] A sponge disc flat cutting machine with adsorption function comprises a workbench, an adsorption platform is fixedly installed in the workbench, the workbench comprises a plurality of fan-shaped table plates, a plurality of the fan-shaped table plates are mounted above the adsorption platform, and a plurality of the fan-shaped table plates are provided with ventilation holes, a suction fan is installed on the main frame, and the suction fan is connected with the adsorption platform through a hose; and:
[0008] A conveyor belt, installed on the side of the workbench, used for conveying the sponge block to the workbench;
[0009] A size detection module is fixedly mounted on the frame of the conveyor belt and is erected above the conveyor belt, and is used to detect the length, height and width of the sponge block and output a sponge length signal, a sponge height signal and a sponge width signal respectively;
[0010] A signal processing module, connected to the signal output terminal of the size detection module, for receiving the sponge length signal, the sponge height signal and the sponge width signal and outputting a wind control signal;
[0011] The signal input end of the suction fan is signal-connected to the signal output end of the signal processing module, and the suction fan receives the wind force control signal and adjusts the adsorption force on the sponge block.
[0012] By adopting the above technical scheme, during the slicing process of the sponge block, the operator can convey the sponge to the workbench through the conveyor belt. When the sponge block is conveyed to the workbench through the conveyor belt, since the adsorption platform is installed in the workbench, the adsorption platform forms a downward adsorption force on the sponge block, so that the sponge block is stably attached to the table surface composed of the fan-shaped table plate, which can effectively increase the friction between the table surface of the workbench and the sponge block, improve the stability of the sponge block, and reduce the occurrence of the sponge block shaking and affecting the cutting accuracy during the cutting process of the sponge block with a knife, providing effective guarantee for the cutting accuracy of the sponge block by the cutting device. In addition, the length, height and width of the sponge block can be detected by the size detection module, and the ratio between the bottom area and the height of the sponge block can be calculated by the signal processing module, and the adsorption force required by the adsorption platform can be calculated according to the ratio, and the suction fan can be controlled to increase or decrease the wind force according to the required requirements, so as to achieve the technical effect of automatically adjusting the suction wind force of the suction fan according to the size of the sponge block, and ensure the working effect of the adsorption platform.
[0013] Preferably, the size detection module includes a first measuring light curtain, a second measuring light curtain and a third measuring light curtain, the first measuring light curtain is used to detect the length of the sponge block, the second measuring light curtain is used to detect the height of the sponge block, and the third measuring light curtain is used to detect the width of the sponge block.
[0014] By adopting the above technical solution, when the conveyor belt transports the sponge block to the workbench, the sponge block passes through the first measuring light curtain, the second measuring light curtain and the third measuring light curtain in sequence, thereby achieving the technical effect of automatically detecting the length, height and width of the sponge block.
[0015] Preferably, the signal processing module includes a single-chip microcomputer, the signal input end of the single-chip microcomputer is signal-connected to the signal output ends of the first measuring light curtain, the second measuring light curtain, and the third measuring light curtain, and the signal output end of the single-chip microcomputer is signal-connected to the signal input end of the suction fan.
[0016] By adopting the above technical solution, the ratio between the height of the sponge block and the bottom area of the sponge block can be automatically calculated according to the length, height and width values of the sponge block, and the wind force of the suction fan can be adjusted according to the ratio between the height of the sponge block and the bottom area of the sponge block.
[0017] Preferably, the top surface of the sector-shaped table is coated with friction coating.
[0018] By adopting the above technical solution, the friction coating can increase the surface friction coefficient of the fan-shaped table plate, and further improve the stability of the sponge block conveying the workbench.
[0019] In summary, the present invention provides a sponge disc flat cutting machine with adsorption function, which includes at least one of the following beneficial technical effects:
[0020] 1. Through the combination and use of the adsorption platform, the fan-shaped table and the suction fan, when the operator places the sponge block on the workbench, the suction fan absorbs the air and forms a vacuum in the adsorption platform, which can form a negative pressure adsorption effect on the sponge block on the surface of the workbench, thereby increasing the friction between the sponge block and the surface of the workbench, which can effectively improve the stability of the workbench in conveying the sponge block and reduce the shaking of the sponge block during the cutting process, which affects the cutting accuracy;
[0021] 2. By matching and using the first measuring light curtain, the second measuring light curtain and the third measuring light curtain on the conveyor belt, the length, height and width of the sponge block can be detected. The single-chip microcomputer compares and calculates the length, height and width values of the sponge block, and can measure the ratio between the height and the bottom area of the sponge block. The wind force of the suction fan is adjusted according to the ratio between the height and the bottom area of the sponge block, which can further ensure the stability of the sponge block conveying on the workbench. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of an embodiment of the present application for illustrating the overall structure of a disc cutter.
[0023] Figure 2 It is a schematic diagram of an embodiment of the present application for demonstrating the internal signal transmission of a disc flat cutting machine.
[0024] Explanation of the reference numerals: 1. workbench; 11. fan-shaped table; 2. adsorption platform; 3. main frame; 4. suction fan; 5. conveyor belt; 6. dimension detection module; 61. first measuring light curtain; 62. second measuring light curtain; 63. third measuring light curtain. DETAILED DESCRIPTION
[0025] The following is combined with Figure 1-2 This application is described in further detail.
[0026] Example
[0027] The present application embodiment discloses a sponge disc flat cutting machine with adsorption function. Figure 1, including a workbench 1, in which an adsorption platform 2 is fixedly installed, the workbench 1 includes a plurality of fan-shaped table plates 11, the plurality of fan-shaped table plates 11 are erected above the adsorption platform 2, and ventilation holes are opened on the plurality of fan-shaped table plates 11, a suction fan 4 is installed on the main frame 3, and the suction fan 4 is connected to the adsorption platform 2 through a hose.
[0028] And: a conveyor belt 5, installed on the side of the workbench 1, for conveying the sponge block to the workbench 1; a size detection module 6, fixedly installed on the frame of the conveyor belt 5, erected above the conveyor belt 5, for detecting the length, height and width of the sponge block and outputting a sponge length signal, a sponge height signal and a sponge width signal respectively; a signal processing module, connected to the signal output end of the size detection module 6, for receiving a sponge length signal, a sponge height signal and a sponge width signal and outputting a wind control signal; a signal input end of the suction fan 4 is connected to the signal output end of the signal processing module, and the suction fan 4 receives the wind control signal and adjusts the adsorption force on the sponge block.
[0029] During the slicing process of the sponge block, the operator can convey the sponge to the workbench 1 via the conveyor belt 5. After the sponge block is conveyed to the workbench 1 via the conveyor belt 5, since the adsorption platform 2 is installed in the workbench 1, the adsorption platform 2 forms a downward adsorption force on the sponge block, so that the sponge block is stably attached to the table surface composed of the fan-shaped table plate 11, which can effectively increase the friction between the table surface of the workbench 1 and the sponge block, improve the stability of the sponge block, reduce the shaking of the sponge block during the process of cutting the sponge block with a knife, and affect the cutting accuracy, thereby providing effective guarantee for the cutting accuracy of the sponge block by the cutting device.
[0030] The shape of the sponge block has a great influence on the stability of the sponge. For example, if the ratio of the height of the sponge block to the bottom area is large, the sponge block is tall and thin. When the workbench 1 transports the sponge block, the tall and thin sponge block is easy to shake and affect the cutting accuracy.
[0031] Therefore, the length, height and width of the sponge block can be detected by the size detection module 6, and the ratio between the bottom area and the height of the sponge block can be calculated by the signal processing module. The adsorption force required by the adsorption platform 2 can be calculated based on the ratio, and the suction fan 4 can be controlled to increase or decrease the wind force as required. This can achieve the technical effect of automatically adjusting the suction wind force of the suction fan 4 according to the size of the sponge block, and can ensure the working effect of the adsorption platform 2.
[0032] Reference Figure 1 and Figure 2In the embodiment of the present application, the size detection module 6 adopts a first measuring light curtain 61, a second measuring light curtain 62 and a third measuring light curtain 63. The first measuring light curtain 61 is used to detect the length of the sponge block, the second measuring light curtain 62 is used to detect the height of the sponge block, and the third measuring light curtain 63 is used to detect the width of the sponge block.
[0033] When the conveyor belt 5 conveys the sponge block to the workbench 1, the sponge block passes through the first measuring light curtain 61, the second measuring light curtain 62 and the third measuring light curtain 63 in sequence, thereby achieving the technical effect of automatically detecting the length, height and width of the sponge block.
[0034] Reference Figure 2 The signal processing module adopts a single chip microcomputer, the signal input end of the single chip microcomputer is connected to the signal output end of the first measuring light curtain 61, the second measuring light curtain 62, and the third measuring light curtain 63, and the signal output end of the single chip microcomputer is connected to the signal input end of the suction fan 4.
[0035] The ratio between the height of the sponge block and the bottom area of the sponge block can be automatically calculated according to the length, height and width values of the sponge block, and the wind force of the suction fan 4 can be adjusted according to the ratio between the height of the sponge block and the bottom area of the sponge block.
[0036] It is preferred to explain that, in the embodiment of the present application, the top surface of the sector-shaped platen 11 is coated with friction coating. The friction coating can increase the surface friction coefficient of the sector-shaped platen 11, and further improve the stability of the workbench 1 in conveying the sponge block.
[0037] The implementation principle of the sponge disc flat cutting machine with adsorption function in the embodiment of the present application is as follows: through the mutual coordination and use of the adsorption platform 2, the fan-shaped table plate 11 and the suction fan 4, when the operator places the sponge block on the workbench 1, the suction fan 4 absorbs the air and forms a vacuum in the adsorption platform 2, which can form a negative pressure adsorption effect on the sponge block on the surface of the workbench 1, thereby increasing the friction between the sponge block and the surface of the workbench 1, which can effectively improve the stability of the sponge block conveyed by the workbench 1, and reduce the occurrence of the sponge block shaking during the cutting process and affecting the cutting accuracy; through the mutual coordination and use of the first measuring light curtain 61, the second measuring light curtain 62 and the third measuring light curtain 63 on the conveyor belt 5, the length, height and width of the sponge block can be detected, the single chip microcomputer compares and calculates the length, height and width values of the sponge block, and can measure the ratio between the height and the bottom area of the sponge block, and adjust the wind force of the suction fan 4 according to the ratio between the height and the bottom area of the sponge block, which can further ensure the stability of the sponge block conveyed by the workbench 1.
[0038] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A sponge disc flat cutting machine with adsorption function, characterized in that: The invention comprises a workbench (1), wherein a suction platform (2) is fixedly installed in the workbench (1), wherein the workbench (1) comprises a plurality of fan-shaped table plates (11), wherein the plurality of fan-shaped table plates (11) are erected above the suction platform (2), and wherein ventilation holes are provided on the plurality of fan-shaped table plates (11), and wherein a suction fan (4) is installed on a main frame (3), and wherein the suction fan (4) is connected to the suction platform (2) via a hose; and: A conveyor belt (5) is installed on the side of the workbench (1) and is used to convey the sponge block to the workbench (1); A size detection module (6) is fixedly mounted on a frame of the conveyor belt (5) and is erected above the conveyor belt (5), and is used to detect the length, height and width of the sponge block and output a sponge length signal, a sponge height signal and a sponge width signal respectively; A signal processing module, connected to the signal output terminal of the size detection module (6), for receiving the sponge length signal, the sponge height signal and the sponge width signal and outputting a wind control signal; The signal input end of the suction fan (4) is signal-connected to the signal output end of the signal processing module, and the suction fan (4) receives the wind force control signal and adjusts the adsorption force on the sponge block.
2. The sponge disc flat cutting machine with adsorption function according to claim 1, characterized in that: The size detection module (6) comprises a first measuring light curtain (61), a second measuring light curtain (62) and a third measuring light curtain (63); the first measuring light curtain (61) is used to detect the length of the sponge block, the second measuring light curtain (62) is used to detect the height of the sponge block, and the third measuring light curtain (63) is used to detect the width of the sponge block.
3. The sponge disc flat cutting machine with adsorption function according to claim 2, characterized in that: The signal processing module comprises a single chip microcomputer, wherein a signal input end of the single chip microcomputer is signal-connected to signal output ends of the first measuring light curtain (61), the second measuring light curtain (62), and the third measuring light curtain (63), and a signal output end of the single chip microcomputer is signal-connected to a signal input end of the suction fan (4).
4. The sponge disc flat cutting machine with adsorption function according to claim 1, characterized in that: The top surface of the sector-shaped table plate (11) is coated with friction paint.