Plastic diaphragm processing device
By designing a plastic diaphragm processing device with integrated cutting, flattening and winding functions, the existing devices have solved the problems of low efficiency and poor quality when cutting plastic diaphragm, and efficient and flexible plastic diaphragm processing is achieved.
Patent Information
- Application Number
- CN202421426273.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing plastic diaphragm processing devices are difficult to effectively cut plastic diaphragm, and are prone to wrinkles, curls and debris problems, and the processing efficiency is low. Equipment needs to be frequently replaced to accommodate plastic diaphragms of different widths.
A plastic diaphragm processing device including cutting, flattening and winding components is designed to realize the cutting, flattening and debris cleaning of the plastic diaphragm through the coordinated work of electric rotating rollers, conveying rollers, cutting components, flattening components and winding components, and allow manual adjustment of the blade rack spacing to accommodate plastic diaphragms of different widths.
It improves the processing efficiency and effect of plastic diaphragms, reduces the wrinkles, curls and debris problems of plastic diaphragms after cutting, and can adapt to plastic diaphragms of different widths, improving the flexibility and quality of processing.
Smart Images

Figure CN222741608U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic diaphragm processing, in particular to a plastic diaphragm processing device. Background Art
[0002] Plastic diaphragm is an important component in lithium batteries and often needs to be reprocessed before use. However, most of the existing plastic diaphragm processing devices cannot process plastic diaphragms well. Plastic diaphragms may wrinkle, curl, etc. after cutting, and may produce debris after cutting, which can easily affect the processing effect of the plastic diaphragm. In addition, the equipment needs to be frequently replaced during cutting to cut plastic diaphragms of different widths, resulting in low processing efficiency. Utility Model Content
[0003] In view of this, the utility model provides a plastic diaphragm processing device, which can cut the plastic diaphragm, and is convenient for manual adjustment of the distance between several blade racks according to needs. The plastic diaphragm can be flattened and debris can be cleaned after cutting, thereby improving the processing effect and efficiency of the plastic diaphragm.
[0004] The technical solution is: a plastic diaphragm processing device, including a base plate, a support plate, an electric roller, a mounting frame, a conveying roller, a cutting assembly, a flattening assembly and a winding assembly. Two support plates are provided on the upper part of the base plate, and the two support plates are symmetrically arranged. An electric roller is provided between the two support plates. A mounting frame is provided on the upper part of the base plate close to the support plate. Four conveying rollers are rotatably connected to the mounting frame. Two conveying rollers located on the same vertical plane of the mounting frame form a group. The cutting assembly is arranged on the mounting frame, the flattening assembly is arranged on the upper part of the base plate, and the winding assembly is arranged on the flattening assembly.
[0005] Furthermore, the cutting assembly includes a motor, gears, pulleys, belts and a blade holder. A motor is provided at the lower part of the mounting frame. The output shaft of the motor is fixedly connected to one of the conveying rollers. A gear is provided on the side away from the motor on one of the groups of conveying rollers close to the electric rotating roller, and the two gears are meshed. Pulleys are provided on the side away from the motor on the four conveying rollers. Two pulleys located in the same horizontal plane form a group. The two groups of pulleys are symmetrically arranged. A belt is wound around the two pulleys in each group. Several blade holders are slidably connected to one of the groups of conveying rollers away from the electric rotating roller. Several blade holders located on the same conveying roller form a group.
[0006] Furthermore, the flattening assembly includes a support frame, a support plate, an electric slider 1, a slide rail, an electric slider 2 and a pressure plate. Two support frames are provided on the side of the bottom plate away from the support plate, and the two support frames are symmetrically arranged. A support plate is provided between the upper parts of the two support frames. Slide grooves are provided on both sides of the support plate, and the two slide grooves are symmetrically arranged. Electric slider 1 is slidably connected in the two slide grooves. Slide rails are provided on the upper parts of the two electric sliders 1. Electric slider 2 is slidably connected on the upper parts of the two slide rails. A pressure plate is provided between the two electric sliders 2, and the pressure plate will contact the support plate.
[0007] Furthermore, the winding assembly includes a long plate, a fixed frame, a fan, a blow pipe, a long rod, an electric winder and an elastic sheet. Long plates are provided on both sides of the support plate, and the two long plates are symmetrically arranged. A fixed frame is provided between the two long plates, a fan is provided on the upper part of the fixed frame, and a blow pipe is provided on the upper part of the fixed frame. A long rod is provided between the two long plates, and several electric winders are clamped on the long rod. Several electric winders are provided with several elastic sheets, and several elastic sheets located on the same electric winder form a group.
[0008] Furthermore, the air outlet of the fan is connected to the blowing pipe.
[0009] The beneficial effects are as follows: first, the plastic diaphragm to be processed is manually rolled onto the electric roller, and then the electric roller and the motor are manually started, and the two sets of blade holders will cut the plastic diaphragm into several pieces while conveying the plastic diaphragm, and the wind from the fan will blow away the debris generated after cutting, so that the plastic diaphragm can be cut, and it is convenient for humans to adjust the distance between several blade holders as needed, so that the processing efficiency of the plastic diaphragm is higher, and the plastic diaphragm can be flattened and the debris can be cleaned after cutting, which is convenient for subsequent winding, and the force generated by plastic diaphragms of different widths during winding can be unloaded, so as to avoid curling of the plastic diaphragm during winding as much as possible, thereby improving the processing effect of the plastic diaphragm. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model.
[0011] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model.
[0012] Figure 3 This is a third stereoscopic structural schematic diagram of the utility model.
[0013] Figure numbers: 1_bottom plate, 2_support plate, 3_electric roller, 4_mounting frame, 5_conveying roller, 61_motor, 62_gear, 63_pulley, 64_belt, 65_blade holder, 71_support frame, 72_support plate, 73_slide, 74_electric slider one, 75_slide rail, 76_electric slider two, 77_pressing plate, 81_long plate, 82_fixing frame, 83_fan, 84_blowing pipe, 85_long rod, 86_electric reel, 87_elastic sheet. DETAILED DESCRIPTION
[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0015] Embodiment 1: A plastic membrane processing device, such as Figure 1-Figure 3 As shown, it includes a base plate, a support plate, an electric roller, a mounting frame, a conveying roller, a cutting assembly, a flattening assembly and a winding assembly. Two support plates are welded to the upper part of the base plate, and the two support plates are symmetrically arranged. An electric roller is arranged between the two support plates. The upper part of the base plate close to the support plate is connected to the mounting frame by rivets. Four conveying rollers are rotatably connected to the mounting frame. Two conveying rollers located on the same vertical plane of the mounting frame form a group. The cutting assembly is arranged on the mounting frame, the flattening assembly is arranged on the upper part of the base plate, and the winding assembly is arranged on the flattening assembly.
[0016] Furthermore, the cutting assembly includes a motor, gears, pulleys, belts and a blade holder. A motor is welded to the lower part of the mounting frame. The output shaft of the motor is fixedly connected to one of the conveyor rollers. A gear is connected to a side of a group of conveyor rollers close to the electric roller, away from the motor, through a flat key. The two gears are meshed. A pulley is connected to a side of the four conveyor rollers, away from the motor, through a flat key. Two pulleys located in the same horizontal plane form a group. The two groups of pulleys are symmetrically arranged. A belt is wound around two pulleys in each group. Several blade holders are slidably connected to a group of conveyor rollers away from the electric roller. Several blade holders located on the same conveyor roller form a group.
[0017] Furthermore, the flattening assembly includes a support frame, a support plate, an electric slider 1, a slide rail, an electric slider 2 and a pressure plate. Two support frames are welded on the side of the bottom plate away from the support plate, and the two support frames are symmetrically arranged. The support plates are connected to the upper parts of the two support frames by bolts. Slide grooves are provided on both sides of the support plates, and the two slide grooves are symmetrically arranged. Electric sliders 1 are slidably connected in the two slide grooves. Slide rails are welded on the upper parts of the two electric sliders 1. Electric sliders 2 are slidably connected on the upper parts of the two slide rails. A pressure plate is connected between the two electric sliders 2 by rivets, and the pressure plate will contact the support plate.
[0018] Furthermore, the winding assembly includes a long plate, a fixed frame, a fan, a blow pipe, a long rod, an electric winder and an elastic sheet. Long plates are welded on both sides of the support plate. The two long plates are symmetrically arranged. A fixed frame is welded between the two long plates. A fan is provided on the upper part of the fixed frame. The fan is used to blow away debris. A blow pipe is provided on the upper part of the fixed frame. The air outlet of the fan is connected to the blow pipe. A long rod is provided between the two long plates. Several electric winders are clamped on the long rod. Several electric winders are provided with several elastic sheets. Several elastic sheets on the same electric winder are a group, and several elastic sheets are used to unload force.
[0019] First, the plastic diaphragm to be processed is manually rolled onto an electric roller and the plastic diaphragm is placed between one set of conveyor rollers. Then the electric roller and the motor are manually started. The electric roller drives the plastic diaphragm to rotate, and the output shaft of the motor drives one of the conveyor rollers to rotate, and one of the conveyor rollers drives one of the gears and one of the pulleys to rotate, and one of the pulleys drives one of the belts to rotate, so that one of the belts drives another pulley on the same horizontal plane to rotate, and another pulley on the same horizontal plane drives another conveyor roller below to rotate, and the two gears are meshed, and one of the gears drives the other gear to rotate, and the other gear drives one of the upper conveyor rollers and one of the upper pulleys. The two belt pulleys drive the other belt to rotate in the opposite direction, and the other belt drives the other belt pulley to rotate in the opposite direction. The other belt pulley drives the other conveying roller to rotate in the opposite direction, so that the two conveying rollers far away from the motor will respectively drive the two sets of blade holders to rotate. The two sets of blade holders will cut the plastic diaphragm into several pieces while conveying the plastic diaphragm. Then, the two electric sliders 1, 2 electric sliders 2, fans and several electric reels are manually started. The two electric sliders 1 will reciprocate along the slide groove, and the two electric sliders 1 will drive the two slide rails, the two electric sliders 2 and the pressure plate to reciprocate. The two slide rails will constantly contact or disengage with the blowing pipe, and the two electric sliders 2 will drive The pressing plate continuously moves back and forth along the slide rail. When the electric slider 2 drives the pressing plate to move downward, the pressing plate contacts the supporting plate and presses the cut plastic diaphragm. Then the movement of the electric slider 1 drives the plastic diaphragm to move, so that the plastic diaphragm is pressed flat. Then the slide rail contacts the blowing pipe. At this time, the electric slider 2 starts to move upward, and the electric slider 2 drives the pressing plate to move upward. The pressing plate no longer presses the plastic diaphragm, and the four conveying rollers continue to convey the plastic diaphragm. At the same time, the wind blown out by the fan will be blown out along the blowing pipe. The wind blown out by the fan will blow away the debris generated after cutting. The electric reel will reel the cut plastic diaphragm, and several groups of elastic sheets will unload the force generated by the plastic diaphragm when reeling. When the plastic diaphragm on the electric rotating roller is After all the processing is completed, the electric reel is manually removed and reconnected to the long rod, and then the plastic diaphragm is manually rolled onto the electric roller. After that, the distance between several blade racks can be manually adjusted as needed, so that the length of the cut plastic diaphragm meets the needs. The plastic diaphragm can be cut in this way repeatedly, and it is convenient for the manual adjustment of the distance between several blade racks as needed, so that the processing efficiency of the plastic diaphragm is higher, and the plastic diaphragm can be flattened and the debris can be cleaned after cutting, which is convenient for subsequent winding. The force generated by plastic diaphragms of different widths during winding can also be unloaded, so as to avoid curling of the plastic diaphragm during winding as much as possible, thereby improving the processing effect of the plastic diaphragm.
[0020] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A plastic diaphragm processing device, characterized in that: It includes a base plate, a support plate, an electric roller, a mounting frame, a conveying roller, a cutting assembly, a flattening assembly and a winding assembly. Two support plates are arranged symmetrically on the upper part of the base plate. An electric roller is arranged between the two support plates. A mounting frame is arranged on the upper part of the base plate near the support plate. Four conveying rollers are rotatably connected to the mounting frame. Two conveying rollers located on the same vertical plane of the mounting frame form a group. The cutting assembly is arranged on the mounting frame, the flattening assembly is arranged on the upper part of the base plate, and the winding assembly is arranged on the flattening assembly. The cutting assembly includes a motor, a gear, a pulley, a belt and a blade rack. A motor is arranged at the lower part of the mounting frame. The output shaft of the motor is fixedly connected to one of the conveying rollers. A gear is arranged on the side of one group of conveying rollers close to the electric roller, which is away from the motor. The two gears are meshed. Belts are arranged on the side of the four conveying rollers, which are away from the motor. The wheel, two pulleys located on the same horizontal plane are a group, the two groups of pulleys are symmetrically arranged, a belt is wound around the two pulleys in each group, a plurality of blade racks are slidably connected to one group of conveying rollers away from the electric rotating roller, and a plurality of blade racks located on the same conveying roller are a group, the flattening component includes a support frame, a support plate, an electric slider 1, a slide rail, an electric slider 2 and a pressure plate, two support frames are arranged on the side of the bottom plate away from the support plate, the two support frames are symmetrically arranged, a support plate is arranged between the upper parts of the two support frames, slide grooves are opened on both sides of the support plates, the two slide grooves are symmetrically arranged, an electric slider 1 is slidably connected in the two slide grooves, slide rails are arranged on the upper parts of the two electric sliders 1, and electric slider 2 is slidably connected to the upper parts of the two slide rails, a pressure plate is arranged between the two electric sliders 2, and the pressure plate will contact the support plate.
2. A plastic diaphragm processing device according to claim 1, characterized in that: The winding assembly includes a long plate, a fixed frame, a fan, a blow pipe, a long rod, an electric winder and an elastic sheet. Long plates are provided on both sides of the support plate, and the two long plates are symmetrically arranged. A fixed frame is provided between the two long plates, a fan is provided on the upper part of the fixed frame, and a blow pipe is provided on the upper part of the fixed frame. A long rod is provided between the two long plates, and several electric winders are clamped on the long rod, and several electric winders are provided with several elastic sheets. Several elastic sheets located on the same electric winder form a group.
3. A plastic diaphragm processing device according to claim 2, characterized in that: The air outlet of the fan is communicated with the blowing pipe.