A quick demoulding mold for precast concrete components
By designing a precast concrete member rapid release mold using loose molding mechanism, the problems of low demolding efficiency and damage risk in the prior art are solved, a fast and safe mold release process is achieved, and the use and assembly of the mold is simplified.
Patent Information
- Application Number
- CN202421454315.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-24
AI Technical Summary
In the prior art, the demolding efficiency of concrete prefabricated components is low, and large-area knock-out demolding is likely to cause damage to the components, and it is difficult to position and assemble the mold.
A precast concrete component rapid release mold is designed, and a loose mold mechanism is adopted, including a combined formwork, a loose mold hinge, a loose mold frame, a rotating seat and a rotating arm. Through the loose mold frame, the combined formwork is sliding along the guide slider, and the combined formwork is controlled to be opened simultaneously to achieve rapid release.
The rapid demolding of prefabricated concrete components is achieved, reducing the risk of damage during the demolding process, and simplifying the rapid assembly and use of molds.
Smart Images

Figure CN222741721U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of molds, and in particular relates to a quick demoulding mold for prefabricated concrete components. Background Art
[0002] Precast concrete components are building components made in factories in advance using concrete as the basic material, including beams, slabs, columns and building decoration accessories. The production of precast concrete components is generally done by pouring concrete into molds, demoulding and removing the components after the concrete is formed.
[0003] The demoulding process of the mold mainly uses a rubber hammer to knock on the outer wall of the mold until the prefabricated part is loosened from the mold, and then the mold is disassembled. Due to the heavy weight of the prefabricated part and the mold, and the large number of fitting surfaces between the prefabricated part and the inner wall of the mold, the method of effectively knocking on multiple sides over a large area to demould has the disadvantage of low demoulding efficiency. In addition, during the demoulding process, improper operation by personnel may easily cause the surface of the concrete prefabricated part to be broken and chipped. In addition, after the various mold templates are completely disassembled, the subsequent casting of the prefabricated components needs to be repositioned and assembled, and the positioning and assembly operations of each template are more difficult due to the large and heavy templates.
[0004] Therefore, a quick demoulding mold for precast concrete components is needed to solve the problems in the prior art of low demoulding efficiency by effectively knocking and demoulding on multiple sides over a large area, and large-area knocking and demoulding causes a greater risk of damage to the precast components. Utility Model Content
[0005] The utility model aims to provide a quick demoulding mould for precast concrete components to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a precast concrete component rapid demolding mold, comprising a supporting base, a fixed template is fixed on the upper surface of the supporting base, positioning frames are vertically fixed at the four corners of the upper surface of the supporting base, a mold loosening mechanism is arranged between the positioning frames, the mold loosening mechanism comprises a combined template, a mold loosening hinge, a mold loosening frame, a first rotating seat, a rotating arm and a second rotating seat, the combined template is arranged between two adjacent positioning frames, the mold loosening hinge is arranged between the combined template and the fixed template, the mold loosening frame is sleeved on the outside of four positioning frames, the four first rotating seats are respectively fixed to the middle parts of the four side outer surfaces of the mold loosening frame, the four second rotating seats are respectively fixed on the outer surfaces of the four combined templates, the rotating arm is arranged between the first rotating seat and the second rotating seat, and the upper port of the positioning frame is sleeved with a top locking sleeve.
[0007] It should be noted in the solution that one end of the rotating arm is rotatably connected to the end of the second rotating seat, and the other end of the rotating arm is rotatably connected to the end of the first rotating seat.
[0008] It is further worth noting that a portion of the mold release hinge is fixed to the outer surface of the combined template, another portion of the mold release hinge is fixed to the outer surface of the fixed template, and the combined template is rotatably connected to the outer surface of the fixed template.
[0009] It should be further explained that the combination template and the fixed template are both provided with molding chambers inside, and the four combination templates are all sealed and fitted with the positioning frame.
[0010] As a preferred embodiment, guide slide bars are fixed to the four outer surfaces of the support base and the fixed template, a guide slide groove is opened on the inner wall of the loose mold frame, and an anti-opening sleeve is provided inside the loose mold frame.
[0011] As a preferred embodiment, the guide groove of the mold loosening frame is slidably matched with the guide slide bar, the four corners of the positioning frame are fitted at the four corners of the mold loosening frame, a limiting square frame is fixed at the inner wall edge of the top locking sleeve, a positioning port is provided between the limiting square frame and the top locking sleeve, the inner wall of the limiting square frame is fitted on the inner wall of the combined template, and the inner wall of the top locking sleeve is fitted on the outer surface of the combined template.
[0012] Compared with the prior art, the quick demoulding mold for precast concrete components provided by the utility model has at least the following beneficial effects:
[0013] ⑴ Through the set mold release mechanism, the mold release frame slides downward along the guide slide bar to control the adjustment mechanism formed by the first rotating seat, the rotating arm and the second rotating seat, so that the four combined templates can be centrally controlled to open synchronously to achieve the purpose of rapid demoulding.
[0014] ⑵ The state of the combined formwork can be locked by setting the loose formwork frame and the top locking sleeve so that the molding chamber forms a mold for precast concrete components. The combined formwork can be flipped open without being completely disassembled from the fixed formwork, which is conducive to the rapid assembly and use of the mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional diagram of the overall structure of a quick demoulding mold for precast concrete components of the utility model;
[0016] Figure 2 This is a three-dimensional diagram of the top locking sleeve structure of a quick demoulding mold for precast concrete components of the utility model;
[0017] Figure 3 This is a diagram showing the combined formwork flipping state of a quick demoulding mold for precast concrete components of the utility model;
[0018] Figure 4 The utility model is a three-dimensional diagram of a loose mold frame structure of a quick demoulding mold for precast concrete components.
[0019] In the figure: 1. Support base; 2. Positioning frame; 3. Combined template; 4. Fixed template; 5. Release hinge; 6. Release frame; 7. First rotating seat; 8. Rotating arm; 9. Second rotating seat; 10. Anti-opening sleeve; 11. Guide slide groove; 12. Guide slide bar; 13. Top locking sleeve; 14. Limiting box; 15. Molding chamber. DETAILED DESCRIPTION
[0020] The present invention will be further described below in conjunction with the embodiments.
[0021] See also Figure 1-4 The utility model provides a quick demoulding mold for precast concrete components, including a supporting base 1, a fixed template 4 is fixed on the upper surface of the supporting base 1, positioning frames 2 are vertically fixed at the four corners of the upper surface of the supporting base 1, a mold loosening mechanism is arranged between the positioning frames 2, the mold loosening mechanism includes a combined template 3, a mold loosening hinge 5, a mold loosening frame 6, a first rotating seat 7, a rotating arm 8 and a second rotating seat 9, the combined template 3 is arranged between two adjacent positioning frames 2, the mold loosening hinge 5 is arranged between the combined template 3 and the fixed template 4, the mold loosening frame 6 is sleeved on the outside of the four positioning frames 2, the four first rotating seats 7 are respectively fixed on the middle parts of the four side outer surfaces of the mold loosening frame 6, the four second rotating seats 9 are respectively fixed on the outer surfaces of the four combined templates 3, the rotating arm 8 is arranged between the first rotating seat 7 and the second rotating seat 9, and the upper port of the positioning frame 2 is sleeved with a top locking sleeve 13.
[0022] Further as Figure 1 , Figure 2 and Figure 3 As shown, it is worth explaining in detail that one end of the rotating arm 8 is rotatably connected to the end of the second rotating seat 9, and the other end of the rotating arm 8 is rotatably connected to the end of the first rotating seat 7.
[0023] Further as Figure 3 As shown, it is worth explaining in detail that a part of the loose mold hinge 5 is fixed on the outer surface of the combined template 3, and another part of the loose mold hinge 5 is fixed on the outer surface of the fixed template 4, and the combined template 3 is rotatably connected to the outer surface of the fixed template 4.
[0024] This solution has the following working process: before use, the combined formwork 3 is flipped on the fixed formwork 4 through the mold release hinge 5 to be aligned with the adjacent positioning frame 2, and then the top locking shell 13 is put on the upper port of the combined formwork 3, so that the state of the combined formwork 3 can be locked so that the molding chamber 15 forms a mold for the precast concrete component. The combined formwork 3 can be flipped open to open the mold without being completely disassembled on the fixed formwork 4, which is conducive to the rapid assembly and use of the mold.
[0025] According to the above working process, it can be known that the state of the combined formwork 3 can be locked so that the molding chamber 15 forms a mold for the precast concrete component, and the combined formwork 3 can be flipped open when not completely disassembled from the fixed formwork 4, which is conducive to the rapid assembly and use of the mold.
[0026] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth explaining in detail that a molding chamber 15 is provided inside the combined template 3 and the fixed template 4 , and the four combined templates 3 are sealed and fitted with the positioning frame 2 .
[0027] Further as Figure 4 As shown, it is worth explaining in detail that the four outer surfaces of the support base 1 and the fixed formwork 4 are fixed with guide slides 12, the inner wall of the loose formwork frame 6 is provided with a guide slide groove 11, and the interior of the loose formwork frame 6 is provided with an anti-opening sleeve 10. When in use, concrete slurry is injected into the molding chamber 15 of the mold. After the concrete component is formed, the top locking sleeve 13 is first removed, and then the loose formwork frame 6 is pressed downward along the fixed formwork 4. The loose formwork frame 6 slides downward along the guide slide 12. During the operation, the adjustment mechanism formed by the first rotating seat 7, the rotating arm 8 and the second rotating seat 9 is controlled, so that the four combined formworks 3 can be centrally controlled to open synchronously to achieve the purpose of rapid demolding.
[0028] Further as Figure 1 As shown, it is worth explaining in detail that the guide groove 11 of the mold release frame 6 is slidably matched with the guide slide bar 12, the corners of the four positioning frames 2 are fitted at the four corners of the mold release frame 6, and a limiting frame 14 is fixed at the inner wall edge of the top locking sleeve 13. A positioning port is provided between the limiting frame 14 and the top locking sleeve 13, the inner wall of the limiting frame 14 is fitted on the inner wall of the combined template 3, and the inner wall of the top locking sleeve 13 is fitted on the outer surface of the combined template 3.
[0029] In summary: the state of the combined formwork 3 can be locked so that the molding chamber 15 forms a mold for the precast concrete component. The combined formwork 3 can be flipped open when it is not completely disassembled on the fixed formwork 4, which is conducive to the rapid assembly and use of the mold; the loose mold frame 6 slides downward along the guide slide bar 12 to control the adjustment mechanism formed by the first rotating seat 7, the rotating arm 8 and the second rotating seat 9, so that the four combined formworks 3 can be centrally controlled to open synchronously to achieve the purpose of rapid demolding.
[0030] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A quick demoulding mold for precast concrete components, comprising a support base (1), characterized in that: A fixed template (4) is fixed on the upper surface of the support base (1); positioning frames (2) are vertically fixed at the four corners of the upper surface of the support base (1); a mold release mechanism is arranged between the positioning frames (2); the mold release mechanism comprises a combined template (3), a mold release hinge (5), a mold release frame (6), a first rotating seat (7), a rotating arm (8) and a second rotating seat (9); the combined template (3) is arranged between two adjacent positioning frames (2); the mold release hinge (5) is arranged between the combined template (3) and the fixed template (4); the mold release frame (6) is sleeved on the outside of the four positioning frames (2); the four first rotating seats (7) are respectively fixed to the middle of the four side outer surfaces of the mold release frame (6); the four second rotating seats (9) are respectively fixed to the outer surfaces of the four combined templates (3); the rotating arm (8) is arranged between the first rotating seat (7) and the second rotating seat (9); and the upper port of the positioning frame (2) is sleeved with a top locking sleeve (13).
2. A quick demoulding mold for precast concrete components according to claim 1, characterized in that: One end of the rotating arm (8) is rotatably connected to the end of the second rotating seat (9), and the other end of the rotating arm (8) is rotatably connected to the end of the first rotating seat (7).
3. A quick demoulding mold for precast concrete components according to claim 2, characterized in that: A portion of the mold release hinge (5) is fixed on the outer surface of the combined template (3), and another portion of the mold release hinge (5) is fixed on the outer surface of the fixed template (4). The combined template (3) is rotatably connected to the outer surface of the fixed template (4).
4. A quick demoulding mold for precast concrete components according to claim 3, characterized in that: The combined template (3) and the fixed template (4) are both provided with a molding chamber (15) inside, and the four combined templates (3) are all sealed and fitted with the positioning frame (2).
5. A quick demoulding mold for precast concrete components according to claim 4, characterized in that: The four outer surfaces of the support base (1) and the fixed template (4) are fixed with guide slides (12), the inner wall of the loose mold frame (6) is provided with a guide slide groove (11), and the interior of the loose mold frame (6) is provided with an anti-opening sleeve (10).
6. A quick demoulding mold for precast concrete components according to claim 5, characterized in that: The guide groove (11) of the mold release frame (6) is slidably matched with the guide slide bar (12), and the corners of the four positioning frames (2) are fitted at the four corners of the mold release frame (6).
7. A quick demoulding mold for precast concrete components according to claim 6, characterized in that: A limiting square frame (14) is fixed at the inner wall edge of the top locking sleeve (13), and a positioning opening is provided between the limiting square frame (14) and the top locking sleeve (13).
8. The rapid demoulding mold for precast concrete components according to claim 7, characterized in that: The inner wall of the limiting square frame (14) is fitted on the inner wall of the combined template (3), and the inner wall of the top locking sleeve (13) is fitted on the outer surface of the combined template (3).