High-strength anti-crack cement curing equipment
By designing an automatic spraying system for high-strength anti-cracking cement maintenance equipment, the problems of high labor intensity and low efficiency of artificial flip spraying anti-cracking agent in the prior art are solved, and efficient automatic maintenance of cement boards is achieved.
Patent Information
- Application Number
- CN202420552373.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-21
AI Technical Summary
In the existing cement board maintenance technology, it is necessary to manually spray anti-crack agents on the surface, resulting in high labor intensity and low efficiency.
A high-strength anti-crack cement maintenance equipment is designed, and an automatic spraying system is adopted to achieve automatic spraying of the upper and lower surfaces of the cement board through the long-neck spray head and water pump in the spray assembly.
Automatic spraying is realized, reducing the labor intensity of staff and improving the maintenance efficiency of cement boards.
Smart Images
Figure CN222741735U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement board maintenance, in particular to a high-strength anti-cracking cement maintenance device. Background Art
[0002] Cement board is a cement product. It is a kind of building flat plate processed and produced with cement as the main raw material. It is a building product between gypsum board and stone, which can be freely cut, drilled and carved. It has become a widely used building material in the construction industry because of its fireproof, waterproof, anti-corrosion, insect-proof and sound insulation properties that are superior to gypsum board and wood board and its price is much lower than stone. After the production of cement board is completed, it needs to be maintained to ensure the strength and durability of the cement board.
[0003] In the prior art, most cement boards are maintained by a single heating or moisturizing method. During the maintenance process, an anti-cracking agent is usually sprayed on the outer surface of the cement board to avoid cracks on the surface of the cement board during the maintenance process. When spraying the anti-cracking agent on the cement board, both the upper and lower surfaces of the cement board need to be sprayed, so the staff are required to turn the cement board over, which increases the labor intensity of the staff and affects the efficiency of spraying the anti-cracking agent, thereby affecting the maintenance process of the cement board. Therefore, a high-strength anti-cracking cement maintenance equipment is proposed to solve the above problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a high-strength anti-cracking cement curing equipment, which has the advantage of automatically spraying the upper and lower surfaces of the cement board, and solves the problem that when spraying the anti-cracking agent on the cement board, it is necessary to spray both the upper and lower surfaces of the cement board, which requires the staff to turn the cement board over, which increases the labor intensity of the staff and affects the efficiency of spraying the anti-cracking agent, thereby affecting the curing process of the cement board.
[0005] In summary, the utility model provides the following technical solutions: high-strength anti-cracking cement curing equipment, including a cement curing bin, a drainage channel arranged inside the cement curing bin, an anti-cracking agent solution tank arranged inside the cement curing bin, an alarm arranged on the top of the cement curing bin, and a curing mechanism arranged inside the cement curing bin;
[0006] The curing mechanism includes a spraying assembly arranged on the anti-cracking agent solution tank and used for spraying the anti-cracking agent, a control assembly installed on the top wall of the cement curing bin, a support platform fixedly installed on the top of the drainage channel, a lifting frame arranged on the top of the support platform, a lifting assembly arranged on the support platform and used for controlling the lifting frame to move up and down, a cement board placed on the top of the support platform, and a fixing structure arranged on the lifting frame and used for clamping and fixing the cement board;
[0007] The fixing structure includes two fixing clamps slidably installed inside the lifting frame, a feeding assembly arranged on the lifting frame and used to control the movement of the two fixing clamps, and a limiting assembly arranged on the rear side wall of the inner cavity of the lifting frame and used to limit the movement trajectory of the fixing clamps.
[0008] The utility model adopts the above-mentioned technical scheme, realizes that the feed component is used to control the two fixing clamps to move to the opposite side, so as to clamp and fix the cement board, and the lifting frame and the clamped cement board are controlled to move upward by the lifting component, and then the two long-necked nozzles in the spray component are controlled to move to the left side by the control component, the solution inside the anti-cracking agent solution tank is extracted by the water pump in the spray component, and the anti-cracking agent is automatically sprayed onto the upper and lower surfaces of the cement board by the two long-necked nozzles, thereby replacing the manual spraying of the anti-cracking agent.
[0009] Furthermore, the spray assembly includes two bellows fixedly installed inside the anti-cracking agent solution tank and penetrating and extending to the outside thereof, a long-neck nozzle fixedly installed at one end of the two bellows, and a water pump fixedly installed at one end of the two bellows and located inside the anti-cracking agent solution tank.
[0010] The beneficial effect of adopting the above further solution is that it is convenient to use a water pump and two long-neck nozzles to spray the anti-cracking agent on the upper surface and the lower surface of the cement board at the same time.
[0011] Furthermore, the drainage channel is fixedly installed on the inner bottom wall of the cement curing bin, the anti-cracking agent solution tank is fixedly installed on the inner bottom wall of the cement curing bin, the alarm is fixedly installed on the top of the cement curing bin, and a liquid level sensor is fixedly installed inside the anti-cracking agent solution tank, and the liquid level sensor is electrically connected to the alarm.
[0012] The beneficial effect of adopting the above further solution is that it is convenient to use the liquid level sensor to monitor the liquid level in the anti-cracking agent solution tank in real time, and to remind the staff to add the anti-cracking agent solution in time through the alarm.
[0013] Furthermore, the control component includes an electric push rod and a connecting bracket, the connecting bracket is fixedly connected to the two long-neck nozzles respectively, the telescopic end of the electric push rod is fixedly connected to the connecting bracket, and the electric push rod is fixedly installed on the inner top wall of the cement curing bin.
[0014] The beneficial effect of adopting the above further solution is that it is convenient to use the electric push rod to drive the two long-neck nozzles to move simultaneously.
[0015] Furthermore, the support platform includes a loading platform and a prestressed steel wire mesh. A mounting groove is opened inside the loading platform. The prestressed steel wire mesh is fixedly installed inside the mounting groove. Two support plates are fixedly installed on the top of the loading platform. The cement plates are located on the two support plates.
[0016] The beneficial effect of adopting the above further solution is that it is easy to support the cement board, and the sprayed solution drips into the drainage channel through the prestressed steel wire mesh for collection.
[0017] Furthermore, the lifting assembly includes four lifting cylinders and two side plates. The two side plates are respectively fixedly installed on the left and right sides of the lifting frame. The four lifting cylinders are all fixedly installed on the support platform. The bottom of the side plate on the same side is respectively fixedly connected to the telescopic ends of the two lifting cylinders on the same side.
[0018] The beneficial effect of adopting the above further solution is that it is convenient to use the lifting cylinder to control the lifting frame to move up and down.
[0019] Furthermore, the feed assembly includes two linear drives and two mounting clamps, the two mounting clamps are respectively fixedly mounted on two side plates, the two linear drives are respectively fixedly mounted on the left and right sides of the lifting frame, the mounting clamps are fixedly connected to the outer surface of the linear drive, and the telescopic end of the linear drive is fixedly connected to one side of the fixing clamp.
[0020] The beneficial effect of adopting the above further solution is that it is convenient to control the movement of the fixing fixture by using a linear drive.
[0021] Furthermore, the limiting assembly includes a limiting strip and two limiting grooves, the limiting strip is fixedly mounted on the rear side wall of the inner cavity of the lifting frame, the limiting groove is opened on the back side of the fixing clamp, and the outer surface of the limiting strip is slidably connected to the inner wall of the limiting groove.
[0022] The beneficial effect of adopting the above further solution is that it is convenient to limit the fixing fixture to move left and right only on the outer surface of the limiting strip.
[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0024] The high-strength anti-cracking cement curing equipment is provided with a curing mechanism, which realizes that the feed component is used to control the two fixing clamps to move to opposite sides, so as to clamp and fix the cement board, and the lifting frame and the clamped cement board are controlled to move upward by the lifting component, and then the two long-necked nozzles in the spray component are controlled to move to the left side by the control component, and the solution inside the anti-cracking agent solution tank is extracted by the water pump in the spray component, and the anti-cracking agent is automatically sprayed onto the upper and lower surfaces of the cement board by the two long-necked nozzles, thereby replacing the manual spraying of the anti-cracking agent, thereby reducing the labor intensity of the staff, further improving the curing efficiency of the cement board, and enhancing the practicality of the high-strength anti-cracking cement curing equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 For this utility model Figure 1 A schematic diagram of the enlarged structure of the structure at the lower left center;
[0027] Figure 3 It is a three-dimensional schematic diagram of the lifting frame and the fixing fixture of the utility model structure.
[0028] Description of reference numerals:
[0029] 1. Cement curing bin; 2. Drainage channel; 3. Anti-cracking agent solution tank; 4. Alarm; 51. Spraying assembly; 52. Control assembly; 53. Support platform; 54. Lifting frame; 55. Lifting assembly; 56. Cement board; 57. Fixing fixture; 58. Feeding assembly; 59. Limiting assembly. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] See also Figure 1-3 The high-strength anti-cracking cement curing equipment in this embodiment includes a cement curing bin 1, a drainage channel 2 arranged inside the cement curing bin 1, an anti-cracking agent solution tank 3 arranged inside the cement curing bin 1, an alarm 4 arranged on the top of the cement curing bin 1, and a curing mechanism arranged inside the cement curing bin 1. The drainage channel 2 is fixedly installed on the inner bottom wall of the cement curing bin 1, the anti-cracking agent solution tank 3 is fixedly installed on the inner bottom wall of the cement curing bin 1, the alarm 4 is fixedly installed on the top of the cement curing bin 1, and a liquid level sensor is fixedly installed inside the anti-cracking agent solution tank 3, and the liquid level sensor is electrically connected to the alarm 4.
[0032] See also Figure 1-3The maintenance mechanism includes a spray component 51 arranged on the anti-cracking agent solution tank 3 and used for spraying anti-cracking agent, a control component 52 installed on the top wall of the cement curing bin 1, a support platform 53 fixedly installed on the top of the drainage channel 2, a lifting frame 54 arranged on the top of the support platform 53, a lifting component 55 arranged on the support platform 53 and used to control the up and down movement of the lifting frame 54, a cement board 56 placed on the top of the support platform 53, and a fixed structure arranged on the lifting frame 54 and used to clamp and fix the cement board 56. Among them, the spray component 51 includes two corrugated pipes fixedly installed inside the anti-cracking agent solution tank 3 and penetrating and extending to the outside thereof, a long-neck nozzle fixedly installed at one end of the two corrugated pipes, and a water pump fixedly installed at one end of the two corrugated pipes and located inside the anti-cracking agent solution tank 3, so as to facilitate the use of two long-neck nozzles to spray the anti-cracking agent onto the upper and lower surfaces of the cement board 56.
[0033] In addition, the control component 52 includes an electric push rod and a connecting bracket, which are respectively fixedly connected to the two long-neck nozzles, the telescopic end of the electric push rod is fixedly connected to the connecting bracket, and the electric push rod is fixedly installed on the inner top wall of the cement curing bin 1 to facilitate the left and right movement of the two long-neck nozzles.
[0034] It should be noted that the support platform 53 includes a loading platform and a prestressed steel wire mesh. An installation groove is opened inside the loading platform, and the prestressed steel wire mesh is fixedly installed inside the installation groove. Two support plates are fixedly installed on the top of the loading platform. The cement board 56 is located on the two support plates, which is convenient for supporting the cement board 56 and allows the liquid after spraying to drip into the drainage channel 2.
[0035] Moreover, the lifting assembly 55 includes four lifting cylinders and two side panels. The two side panels are respectively fixedly installed on the left and right sides of the lifting frame 54. The four lifting cylinders are all fixedly installed on the support platform 53. The bottom of the side panel on the same side is respectively fixedly connected to the telescopic ends of the two lifting cylinders on the same side, so as to facilitate the up and down movement of the lifting frame 54.
[0036] By adopting the above technical solution, the lifting cylinder in the lifting assembly 55 is used to control the lifting frame 54 and the clamped cement board 56 to move upward, the electric push rod in the control assembly 52 is used to control the connecting bracket and drive the two long-neck nozzles to move to the left, and the water pump and long-neck nozzle in the spray assembly 51 are used to spray the anti-cracking agent on the upper and lower surfaces of the cement board 56.
[0037] See also Figure 1-3 The fixed structure includes two fixing clamps 57 slidably installed inside the lifting frame 54, a feeding assembly 58 arranged on the lifting frame 54 and used to control the movement of the two fixing clamps 57, and a limiting assembly 59 arranged on the rear side wall of the inner cavity of the lifting frame 54 and used to limit the moving trajectory of the fixing clamps 57.
[0038] Among them, the feed assembly 58 includes two linear drives and two mounting clamps, the two mounting clamps are respectively fixedly installed on the two side panels, the two linear drives are respectively fixedly installed on the left and right sides of the lifting frame 54, the mounting clamps are fixedly connected to the outer surface of the linear drive, and the telescopic end of the linear drive is fixedly connected to one side of the fixing clamp 57, so as to facilitate the control of the two fixing clamps 57 to move to the opposite side or the back side.
[0039] In addition, the limit assembly 59 includes a limit strip and two limit slots. The limit strip is fixedly installed on the rear side wall of the inner cavity of the lifting frame 54, and the limit slot is opened on the back of the fixing clamp 57. The outer surface of the limit strip is slidably connected to the inner wall of the limit slot, so as to limit the fixing clamp 57 to move left and right only on the outer surface of the limit strip.
[0040] By adopting the above technical solution, the cement board 56 is placed on the support table 53, and the two linear drives in the feed assembly 58 are started, thereby controlling the two fixing clamps 57 to move to the opposite side of the outer surface of the limit strip in the limit assembly 59, so as to clamp and fix the cement board 56 by the two fixing clamps 57.
[0041] The working principle of the above embodiment is:
[0042] When the high-strength anti-cracking cement curing equipment is in use, a cement board 56 is placed on a support platform 53, and two linear drivers in a feed assembly 58 are started to control two fixing clamps 57 to move to opposite sides of the outer surface of a limiting strip in a limiting assembly 59, so that the cement board 56 is clamped and fixed by the two fixing clamps 57, and then the lifting cylinder in the lifting assembly 55 controls the lifting frame 54 and the clamped cement board 56 to move upward, and the electric push rod in the control assembly 52 is used to control the connecting bracket and drive the two long-neck nozzles to move to the left, and the water pump and the long-neck nozzle in the spray assembly 51 are used to spray the anti-cracking agent on the upper and lower surfaces of the cement board 56.
Claims
1. High-strength anti-crack cement curing equipment, characterized by: It comprises a cement curing bin (1), a drainage channel (2) arranged inside the cement curing bin (1), an anti-cracking agent solution tank (3) arranged inside the cement curing bin (1), an alarm (4) arranged on the top of the cement curing bin (1), and a curing mechanism arranged inside the cement curing bin (1); The curing mechanism comprises a spraying assembly (51) arranged on the anti-cracking agent solution tank (3) and used for spraying the anti-cracking agent, a control assembly (52) installed on the top wall of the cement curing bin (1), a support platform (53) fixedly installed on the top of the drainage channel (2), a lifting frame (54) arranged on the top of the support platform (53), a lifting assembly (55) arranged on the support platform (53) and used for controlling the lifting frame (54) to move up and down, a cement board (56) placed on the top of the support platform (53), and a fixing structure arranged on the lifting frame (54) and used for clamping and fixing the cement board (56); The fixing structure comprises two fixing clamps (57) slidably mounted inside the lifting frame (54), a feeding assembly (58) arranged on the lifting frame (54) and used to control the movement of the two fixing clamps (57), and a limiting assembly (59) arranged on the rear side wall of the inner cavity of the lifting frame (54) and used to limit the movement trajectory of the fixing clamps (57).
2. The high-strength anti-crack cement curing equipment according to claim 1 is characterized in that: The spray assembly (51) comprises two bellows fixedly mounted inside the anti-cracking agent solution tank (3) and penetrating and extending to the outside thereof, a long-necked spray head fixedly mounted at one end of the two bellows, and a water pump fixedly mounted at one end of the two bellows and located inside the anti-cracking agent solution tank (3).
3. The high-strength anti-crack cement curing equipment according to claim 1 is characterized in that: The drainage channel (2) is fixedly mounted on the inner bottom wall of the cement curing bin (1), the anti-cracking agent solution tank (3) is fixedly mounted on the inner bottom wall of the cement curing bin (1), the alarm (4) is fixedly mounted on the top of the cement curing bin (1), and a liquid level sensor is fixedly mounted inside the anti-cracking agent solution tank (3), and the liquid level sensor is electrically connected to the alarm (4).
4. The high-strength anti-crack cement curing equipment according to claim 2 is characterized in that: The control assembly (52) comprises an electric push rod and a connecting bracket, wherein the connecting bracket is fixedly connected to two long-neck nozzles respectively, the telescopic end of the electric push rod is fixedly connected to the connecting bracket, and the electric push rod is fixedly mounted on the inner top wall of the cement curing bin (1).
5. The high-strength anti-crack cement curing equipment according to claim 1 is characterized in that: The support platform (53) comprises a loading platform and a prestressed steel wire mesh. A mounting groove is provided inside the loading platform. The prestressed steel wire mesh is fixedly mounted inside the mounting groove. Two support plates are fixedly mounted on the top of the loading platform. The cement plates (56) are located on the two support plates.
6. The high-strength anti-crack cement curing equipment according to claim 1 is characterized in that: The lifting assembly (55) comprises four lifting cylinders and two side panels, the two side panels being fixedly mounted on the left and right sides of the lifting frame (54), respectively, the four lifting cylinders being fixedly mounted on the support platform (53), and the bottoms of the side panels on the same side being fixedly connected to the telescopic ends of the two lifting cylinders on the same side.
7. The high-strength anti-crack cement curing equipment according to claim 6 is characterized in that: The feed assembly (58) includes two linear drives and two mounting hoops, the two mounting hoops are fixedly mounted on two side plates respectively, the two linear drives are fixedly mounted on the left and right sides of the lifting frame (54) respectively, the mounting hoops are fixedly connected to the outer surface of the linear drive, and the telescopic end of the linear drive is fixedly connected to one side of the fixing clamp (57).
8. The high-strength anti-crack cement curing equipment according to claim 1 is characterized in that: The limiting assembly (59) comprises a limiting strip and two limiting grooves, the limiting strip being fixedly mounted on the rear side wall of the inner cavity of the lifting frame (54), the limiting groove being formed on the back side of the fixing fixture (57), and the outer surface of the limiting strip being slidably connected to the inner wall of the limiting groove.