A concrete placing machine for a luminous curbstone production line

By designing a concrete cloth machine with a luminescent curb production line containing a cylinder drive cloth mechanism and a limit vibration mechanism, the problem of complex concrete conveying process in the prior art is solved, and the effect of improving processing efficiency and uniform distribution of concrete is achieved.

CN222741744UActive Publication Date: 2025-04-11ZHEJIANG HENGCHANG TECH CO LTD
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Patent Information

Application Number
CN202421440019.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-11
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

In the existing luminescent curb production lines, the operation process of conveying concrete to multiple molds is complicated, which affects production and processing efficiency.

Method used

A concrete cloth machine for luminous curb production line is designed, including a frame, discharge roller, cylinder-driven cloth mechanism and limit vibration mechanism. The limit vibration mechanism is driven upward to move through the lifting mechanism, so that the molding mold is embedded in the fabric channel, and then the cloth hopper is driven through the cylinder to move the concrete into the mold, and the gaps and bubbles in the concrete are eliminated through vibration.

Benefits of technology

The concrete conveying process is simplified, the processing efficiency is improved, the concrete is evenly distributed, and the effective vibration and compaction of the concrete in the molding mold is achieved through the cooperation of the limiting clips and the vibration motor.

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Abstract

The utility model discloses a concrete placing machine for a luminous curbstone production line. When delivering concrete to a forming mold, a lifting mechanism is first used to drive a limit vibration mechanism to move upward so that the top of the forming mold is embedded in a placing channel; a second cylinder is used to drive a placing hopper to move so that the placing hopper is located on a front partition plate, and concrete in the placing hopper falls into the forming mold; the second cylinder is used to drive the placing hopper back to the rear partition plate for reset; the lifting mechanism drives the limit vibration mechanism to move downward for a certain distance, and the limit vibration mechanism is used to vibrate so that gaps and bubbles in the concrete are evenly distributed; finally, when the lifting mechanism drives the limit vibration mechanism to reset, a connecting bottom frame falls on a plurality of discharging rollers again, and the connecting bottom frame and a plurality of forming molds are pushed out by a first cylinder and a push plate; in this process, the processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of curbstone processing, in particular to a concrete placing machine for a luminous curbstone production line. Background Art

[0002] Curbstones are marker stones placed between the road surface and other structures. Curbstones are usually required between the dividing strip and the road surface of urban roads, and between the sidewalk and the road surface.

[0003] For example, a Chinese patent with application publication number CN116442369A and application publication date July 18, 2023 discloses "A Luminous Curb Production Line", which includes a concrete placing unit that transports concrete into a molding mold and vibrates it. The concrete placing unit includes a placing device that transports concrete into a molding mold and vibrates it, a mold input device that transports the molding mold to the placing device, a mold output device that receives the molding mold output from the placing device, and a first stacker that stacks the molding molds on the mold output device.

[0004] When delivering concrete to multiple forming molds, firstly, the second cylinder and the third cylinder simultaneously drive the distribution hopper and the distribution plate to move to the top of the multiple forming molds, so that the multiple distribution channels correspond to the multiple forming molds, and in this process, the distribution partition enters the plug-in slot to cover the top of the multiple distribution channels, and then the third cylinder drives the distribution plate to reset. In this process, the concrete in the distribution channel falls into the forming mold, and then the third cylinder drives the distribution plate to cover the bottom of the distribution hopper again, and finally the second cylinder and the third cylinder simultaneously drive the distribution hopper and the distribution plate to reset, so that the concrete located in the multiple distribution channels can be respectively delivered to the multiple forming molds, and the amount of concrete delivered to the forming mold can be controlled.

[0005] However, the above-mentioned comparative patent has the following problems: when delivering concrete to multiple forming molds, the operation process is complicated, which affects the production and processing efficiency. Utility Model Content

[0006] The utility model aims to provide a concrete placing machine for a luminous curbstone production line, which has the function of improving processing efficiency.

[0007] The above technical object of the present utility model is achieved through the following technical solutions: A concrete distributor for a luminous curbstone production line, comprising a frame, a plurality of discharge rollers rotatably connected to the frame and for placing a connecting bottom frame, a first cylinder arranged on the frame, a push plate arranged on the output shaft of the first cylinder and for pushing out the connecting bottom frame, a distributing mechanism arranged on the frame and for conveying concrete into a plurality of forming molds on the connecting bottom frame, and a limiting and vibrating mechanism arranged on the frame and for limiting the connecting bottom frame and vibrating it. The distributing mechanism comprises a distributing hopper slidably arranged on the frame, a second cylinder arranged between the frame and the distributing hopper and for driving the distributing hopper to slide, a front partition plate arranged on the frame and having a plurality of distributing channels, and a rear partition plate arranged on the frame and spliced with the front partition plate. The bottom edge of the distributing hopper abuts against the front partition plate, or the rear partition plate, or between the two during the sliding process. The plurality of distributing channels correspond to the plurality of forming molds on the connecting bottom frame. An elevating mechanism is arranged between the bottom of the limiting and vibrating mechanism and the frame, and is used to drive the elevating mechanism to move upward so that the tops of the plurality of forming molds on the connecting bottom frame are embedded in the distributing channels.

[0008] The further setting of the present utility model is: The part of the upper surface edge of the front partition plate that does not contact the rear partition plate is provided with a protruding upward and "U"-shaped retaining frame, and both ends of the retaining frame extend to both sides of the rear partition plate.

[0009] The further setting of the present utility model is: The limiting and vibrating mechanism comprises a bottom plate, a plurality of damping shock absorbers arranged on the bottom plate, a vibrating plate arranged above the plurality of damping shock absorbers, a vibrating motor arranged on the lower surface of the vibrating plate, a plurality of lifting plates arranged on the vibrating plate and capable of passing through the plurality of discharge rollers during upward movement, and limiting clamping members respectively arranged at both ends of the two lifting plates located on both sides and for limiting the corners of the connecting bottom frame. The elevating mechanism is arranged between the bottom plate and the frame.

[0010] The further setting of the present utility model is: The elevating mechanism comprises a plurality of positioning sleeves arranged on the frame, a plurality of elevating shafts arranged on the lower surface of the bottom plate and telescopically arranged on the positioning sleeves, and a plurality of third cylinders arranged between the frame and the bottom plate and for driving the bottom plate to lift and lower.

[0011] The further setting of the present utility model is: The upper end of the distributing hopper is a flared end, and the flared end comprises a first side plate close to the output direction of the connecting bottom frame, a second side plate far from the output direction of the connecting bottom frame, and two third side plates arranged between the first side plate and the second side plate. The first side plate and the second side plate have the same height. The length of the second side plate is 1.5 - 2 times the length of the first side plate. A plurality of reinforcing rib plates are arranged between the lower surface of the second side plate and the side wall of the distributing hopper.

[0012] The utility model is further configured as follows: one side of the rear partition is provided with an inclined discharge chute for facilitating the discharge of leaked concrete.

[0013] In summary, the beneficial effects of the utility model are:

[0014] 1. When delivering concrete to the forming mold, the lifting mechanism is first used to drive the limit vibration mechanism to move upward so that the top of the forming mold is embedded in the material distribution channel; the second cylinder then drives the material distribution hopper to move so that the material distribution hopper is located on the front partition, and the concrete in the material distribution hopper falls into the forming mold; the second cylinder then drives the material distribution hopper back to the rear partition to reset; the lifting mechanism drives the limit vibration mechanism to move downward for a distance, and then the limit vibration mechanism is vibrated to make the gaps and bubbles in the concrete evenly distributed; finally, when the lifting mechanism drives the limit vibration mechanism to reset, the connecting bottom frame falls on multiple discharge rollers again, and the first cylinder and the push plate push the connecting bottom frame and multiple forming molds out; in this process, the processing efficiency is improved;

[0015] 2. During the movement of the distribution hopper, some concrete will seep out along the gaps between the distribution hopper and the front partition, and between the distribution hopper and the rear partition. Since the two sides of the front partition correspond to the rotation points of the two ends of the discharge roller, a retaining frame is set at this time to prevent the infiltrated concrete from leaking from the edge of the front partition, thereby avoiding affecting the rotation of the discharge roller;

[0016] 3. The limit clamps on the limit vibration mechanism can limit the corners of the bottom frame, and drive the vibration plate to vibrate when the vibration motor moves, thereby achieving the compaction of the concrete in the molding mold;

[0017] 4. The lifting mechanism includes a positioning sleeve, a lifting shaft and a third cylinder, so that when the third cylinder is working, the bottom plate of the limit vibration mechanism can be driven to lift;

[0018] 5. The heights of the first side plate and the second side plate are the same, and the length of the second side plate is 1.5-2 times of the length of the first side plate. From now on, when the concrete is transported to the distribution hopper, the concrete input point can be the second side plate. After the concrete is input, it flows under the action of its own gravity and fills the distribution hopper, thereby reducing the gaps and bubbles in the concrete; at the same time, the setting of the reinforcing ribs plays a role in structural reinforcement. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 It is the front view of the utility model;

[0021] Figure 3 It is another structural schematic diagram of the utility model.

[0022] Reference numerals: 1, frame; 2, discharge roller; 3, first cylinder; 4, push plate; 5, cloth feeding mechanism; 51, cloth feeding hopper; 511, flared end; 512, first side plate; 513, second side plate; 514, third side plate; 515, reinforcing rib plate; 52, second cylinder; 53, front partition plate; 531, cloth feeding channel; 54, rear partition plate; 55, retaining frame; 6, limit vibration mechanism; 61, bottom plate; 62, damping shock absorber; 63, vibrating plate; 64, vibrating motor; 65, lifting plate; 66, limit clamping member; 7, lifting mechanism; 71, positioning sleeve; 72, lifting shaft; 73, third cylinder; 8, inclined discharge chute. Detailed implementation mode

[0023] The present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] Embodiment: A concrete cloth feeder for a luminous curbstone production line, as Figure 1 and Figure 2 shown, includes a frame 1, a plurality of discharge rollers 2 rotatably connected to the frame 1 and for placing a connecting bottom frame, a first cylinder 3 arranged on the frame 1, a push plate 4 arranged on the output shaft of the first cylinder 3 and for pushing out the connecting bottom frame, a cloth feeding mechanism 5 arranged on the frame 1 and for conveying concrete into a plurality of forming molds on the connecting bottom frame, and a limit vibration mechanism 6 arranged on the frame 1 and for limiting the connecting bottom frame and vibrating it.

[0025] As Figure 1 and Figure 2 shown, the cloth feeding mechanism 5 includes a cloth feeding hopper 51 slidably arranged on the frame 1, a second cylinder 52 arranged between the frame 1 and the cloth feeding hopper 51 and for driving the cloth feeding hopper 51 to slide, a front partition plate 53 arranged on the frame 1 and having a plurality of cloth feeding channels 531, and a rear partition plate 54 arranged on the frame 1 and spliced with the front partition plate 53. The bottom edge of the cloth feeding hopper 51 abuts against the front partition plate 53, or the rear partition plate 54, or between the two during the sliding process. The plurality of cloth feeding channels 531 correspond to a plurality of forming molds on the connecting bottom frame. A lifting mechanism 7 for driving the limit vibration mechanism 6 to move upward so that the tops of a plurality of forming molds on the connecting bottom frame are embedded in the cloth feeding channels 531 is arranged between the bottom of the limit vibration mechanism 6 and the frame 1.

[0026] As Figure 1 and Figure 2 shown, a retaining frame 55 protruding upward and in a "U" shape is arranged on the part of the upper surface edge of the front partition plate 53 that is not in contact with the rear partition plate 54, and both ends of the retaining frame 55 extend to both sides of the rear partition plate 54. An inclined discharge chute 8 for guiding the discharged concrete to leak is arranged on one side of the rear partition plate 54.

[0027] As Figure 1and Figure 3 As shown, the upper end of the material distribution hopper 51 is a flared end 511 with a flared setting, and the flared end 511 includes a first side plate 512 close to the side connected to the output direction of the bottom frame, a second side plate 513 away from the side connected to the output direction of the bottom frame, and two third side plates 514 arranged between the first side plate 512 and the second side plate 513. The first side plate 512 and the second side plate 513 have the same height, and the length of the second side plate 513 is 1.5-2 times the length of the first side plate 512. A plurality of reinforcing ribs 515 are arranged between the lower surface of the second side plate 513 and the side wall of the material distribution hopper 51.

[0028] like Figure 1 and Figure 2 As shown, the limiting vibration mechanism 6 includes a base plate 61, a plurality of damping shock absorbers 62 arranged on the base plate 61, a vibration disk 63 arranged above the plurality of damping shock absorbers 62, a vibration motor 64 arranged on the lower surface of the vibration disk 63, a plurality of lifting plates 65 arranged on the vibration disk 63 and capable of passing through a plurality of discharge rollers 2 during upward movement, limiting clips 66 respectively arranged at both ends of two lifting plates 65 located on both sides and limiting the corners of the bottom frame, and a lifting mechanism 7 is arranged between the base plate 61 and the frame 1.

[0029] The lifting mechanism 7 includes a plurality of positioning sleeves 71 arranged on the frame 1, a plurality of lifting shafts 72 arranged on the lower surface of the bottom plate 61 and telescopically arranged on the positioning sleeves 71, and a plurality of third cylinders 73 arranged between the frame 1 and the bottom plate 61 and driving the bottom plate 61 to move up and down.

[0030] Implementation effect: When delivering concrete to the forming mold, firstly, the lifting mechanism 7 drives the limit vibration mechanism 6 to move upward so that the top of the forming mold is embedded in the distribution channel 531; then, the second cylinder 52 drives the distribution hopper 51 to move so that the distribution hopper 51 is located on the front partition 53, and the concrete in the distribution hopper 51 falls into the forming mold; then, the second cylinder 52 drives the distribution hopper 51 back to the rear partition 54 for reset; then, after the lifting mechanism 7 drives the limit vibration mechanism 6 to move downward for a distance, the limit vibration mechanism 6 is vibrated to make the gaps and bubbles in the concrete uniformly distributed; finally, when the lifting mechanism 7 drives the limit vibration mechanism 6 to reset, the connecting bottom frame falls on the multiple discharge rollers 2 again, and the connecting bottom frame and the multiple forming molds are pushed out by the first cylinder 3 and the push plate 4; in this process, the processing efficiency is improved.

[0031] During the movement of the distribution hopper 51, some concrete will seep out along the gaps between the distribution hopper 51 and the front partition 53, and between the distribution hopper 51 and the rear partition 54. Since the two sides of the front partition 53 correspond to the rotation points at both ends of the discharge roller 2, a retaining frame 55 is provided at this time to prevent the infiltrated concrete from leaking from the edge of the front partition 53, thereby preventing the rotation of the discharge roller 2 from being affected. The limit clamp 66 on the limit vibration mechanism 6 can limit the corner of the connection bottom frame, and drive the vibration plate 63 to vibrate when the vibration motor 64 moves, thereby realizing the vibration compaction of the concrete in the forming mold. The lifting mechanism 7 includes a positioning sleeve 71, a lifting shaft 72 and a third cylinder 73, so that when the third cylinder 73 is working, the bottom plate 61 of the limit vibration mechanism 6 can be driven to lift and lower. The first side plate 512 and the second side plate 513 have the same height, and the length of the second side plate 513 is 1.5-2 times the length of the first side plate 512. From now on, when the concrete is transported into the distribution hopper 51, the concrete input point can be the second side plate 513. After the concrete is input, it flows under the action of its own gravity and fills the distribution hopper 51, thereby reducing the gaps and bubbles in the concrete; at the same time, the provision of the reinforcing ribs 515 plays a role in structural reinforcement.

[0032] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A concrete placing machine for a luminous curbstone production line, comprising a frame (1), a plurality of discharging rollers (2) rotatably connected to the frame (1) and for a connecting bottom frame to rest on, a first cylinder (3) arranged on the frame (1), a push plate (4) arranged on the output shaft of the first cylinder (3) and capable of pushing out the connecting bottom frame, a placing mechanism (5) arranged on the frame (1) and capable of conveying concrete to a plurality of forming molds on the connecting bottom frame, and a limiting vibration mechanism (6) arranged on the frame (1) and capable of limiting the connecting bottom frame and vibrating it, characterized in that: The cloth mechanism (5) includes a cloth hopper (51) slidably arranged on the frame (1), a second cylinder (52) arranged between the frame (1) and the cloth hopper (51) and driving the cloth hopper (51) to slide, a front partition (53) arranged on the frame (1) and having a plurality of cloth channels (531), and a rear partition (54) arranged on the frame (1) and spliced with the front partition (53). The bottom edge of the cloth hopper (51) abuts against the front partition (53), or the rear partition (54), or between the two during the sliding process. The plurality of cloth channels (531) are correspondingly connected to a plurality of forming molds on the bottom frame. An elevating mechanism (7) is arranged between the bottom of the limit vibration mechanism (6) and the frame (1) to drive the top of the plurality of forming molds on the connecting bottom frame to be embedded in the cloth channels (531) by moving the limit vibration mechanism (6) upward.

2. The concrete placing machine for the luminous curbstone production line according to claim 1 is characterized by: On the part of the upper surface edge of the front partition (53) that does not contact the rear partition (54), there is a retaining frame (55) protruding upward and in a "U" shape, and the two ends of the retaining frame (55) extend to both sides of the rear partition (54).

3. The concrete placing machine for the luminous curbstone production line according to claim 1 is characterized in that: The limit vibration mechanism (6) includes a bottom plate (61), a plurality of damping shock absorbers (62) arranged on the bottom plate (61), a vibrating disk (63) arranged above the plurality of damping shock absorbers (62), a vibrating motor (64) arranged on the lower surface of the vibrating disk (63), a plurality of lifting plates (65) arranged on the vibrating disk (63) and capable of passing through the plurality of discharging rollers (2) during upward movement, and limit clamping members (66) respectively arranged at both ends of the two lifting plates (65) on both sides to limit the corners of the connecting bottom frame. The elevating mechanism (7) is arranged between the bottom plate (61) and the frame (1).

4. The concrete placing machine for the luminous curbstone production line according to claim 3 is characterized by: The elevating mechanism (7) includes a plurality of positioning sleeves (71) arranged on the frame (1), a plurality of elevating shafts (72) arranged on the lower surface of the bottom plate (61) and telescopically arranged on the positioning sleeves (71), and a third cylinder (73) arranged between the frame (1) and the bottom plate (61) to drive the bottom plate (61) to move up and down.

5. The concrete placing machine for the luminous curbstone production line according to claim 1 is characterized by: The upper end of the cloth hopper (51) is a flared end (511) with a flared opening. The flared end (511) includes a first side plate (512) close to the output direction of the connecting bottom frame, a second side plate (513) far from the output direction of the connecting bottom frame, and two third side plates (514) arranged between the first side plate (512) and the second side plate (513). The first side plate (512) and the second side plate (513) have the same height. The length of the second side plate (513) is 1.5 - 2 times the length of the first side plate (512). A plurality of reinforcing rib plates (515) are arranged between the lower surface of the second side plate (513) and the side wall of the cloth hopper (51).

6. The concrete placing machine for the luminous curbstone production line according to claim 1 is characterized by: On one side of the rear partition (54), there is an inclined discharge trough (8) facilitating the discharge of concrete for leakage.

Citation Information

Patent Citations

  • Luminous kerb production line

    CN116442369A