A plastic granule softening device
By setting up a stirring assembly and heating mechanism inside the softening cylinder of the plastic particle softening equipment, the internal heating and softening of the plastic particles is achieved, solving the problem of long softening time and low efficiency caused by the inability to fully contact the plastic particles in the existing equipment, and improving the softening efficiency.
Patent Information
- Application Number
- CN202421544518.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-02
AI Technical Summary
In existing plastic particle softening equipment, the heating surface of the softening cylinder is located on the outside, which causes the plastic particles in the middle part of the inner part to be unable to fully contact the side wall of the softening cylinder, resulting in a long softening time and low efficiency.
A stirring assembly, support assembly and heating mechanism are arranged inside the softening cylinder, and the stirring assembly is driven to rotate within the softening cylinder through the power mechanism, and the stirring assembly is heated by the heating mechanism to achieve internal softening of the plastic particles.
Through internal heating and stirring, the softening time of the plastic particles is reduced and the softening efficiency is improved.
Smart Images

Figure CN222741853U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of softening equipment, in particular to a plastic particle softening equipment. Background Art
[0002] Plastic pellet softening equipment is a mechanical device used to heat plastic pellets to an appropriate temperature before plastic processing to soften them. This process is very important for subsequent processing steps such as injection molding, extrusion, blow molding, etc., because softened plastic is easier to shape.
[0003] The patent with the announcement number CN218776918U discloses a uniformly heated plastic particle softening processing equipment, including a shell, two heaters are fixedly connected to the top and bottom of the inner wall of the shell, the bottom of the shell is fixedly connected with a support foot, the right inner wall of the shell is fixedly connected with a support plate, a softening cylinder is sleeved on the support plate, the left end of the softening cylinder is inserted through the left inner wall of the shell, the left end of the softening cylinder and the left side of the shell are on the same end face, the outer surface of the softening cylinder is sleeved with a gear ring, and the gear ring is fixedly connected to the softening cylinder; the right side of the shell is fixedly connected with a right angle plate, the top of the right angle plate is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating shaft, and the top of the inner wall of the shell is fixedly connected with a vertical plate. The uniformly heated plastic particle softening processing equipment has the advantages that the plastic particles can be uniformly heated, thereby ensuring the uniform softening of the plastic particles.
[0004] However, the above-mentioned softening equipment still has the following problems in actual use:
[0005] In actual use, although the softening cylinder is always in a rotating state and there are two heaters around it to heat the plastic particles inside the softening cylinder, because the heater is located outside the softening cylinder, the heated surface of the softening cylinder is always located on the outside, which causes the plastic particles located in the middle part of the softening cylinder to not be able to completely contact the side wall of the softening cylinder, resulting in a long softening time and low efficiency. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a plastic particle softening device to solve the problem that the heated surface of the plastic particles is on the outside, so that the plastic particles in the middle part of the softening cylinder cannot completely contact the side wall of the softening cylinder, resulting in long softening time and low efficiency.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plastic particle softening device, comprising a softening cylinder and a cover body installed on the softening cylinder, the upper surface of the cover body is fixedly connected to a feed hopper, the feed hopper is connected to the interior of the softening cylinder, the upper surface of the cover body is connected to a power mechanism, the power mechanism is connected to a stirring assembly, the other end of the stirring assembly passes through the cover body, the inner wall of the lower end of the softening cylinder is connected to a support assembly, the other end of the support assembly is connected to an end of the stirring assembly away from the power mechanism, and the interiors of the support assembly and the stirring assembly are connected to a heating mechanism.
[0008] Furthermore, the power mechanism includes a motor, an outer wall of the motor is fixedly connected to the upper surface of the outer wall of the cover, and an output shaft of the motor is connected to the stirring assembly.
[0009] Furthermore, the stirring assembly includes a stirring rod and an inner auger disk, one end of the stirring rod is fixedly connected to the output shaft of the motor, the other end of the stirring rod passes through the cover body and is fixedly connected to the inner auger disk, the end of the stirring rod away from the motor is connected to the support assembly, and the heating mechanism is connected to the stirring rod.
[0010] Furthermore, the support assembly includes a support tube and a support seat, the outer wall of the support tube is fixedly connected to the inner wall of the lower end of the softening cylinder, the other end of the support tube is fixedly connected to the side wall of the support seat, the upper surface of the support seat is rotatably connected to the end of the stirring rod away from the motor, and the heating mechanism is connected to both the support tube and the support seat.
[0011] Furthermore, a heating chamber is provided inside the stirring rod, the heating mechanism is located inside the heating chamber, the inner walls of the support tube and the support seat are provided with a connecting chamber connected to the heating chamber, and the heating mechanism is located inside the connecting chamber.
[0012] Furthermore, the heating mechanism includes a connecting wire and a heating tube. The heating tube is located in the heating cavity. The connecting wire is located in the connecting cavity. The upper surface of the lower end support seat of the heating tube is fixedly connected and electrically connected to one end of the connecting wire. The other end of the connecting wire passes through the connecting cavity.
[0013] Furthermore, the upper end of the stirring rod is fixedly connected to a plurality of connecting frames, the other ends of the plurality of connecting frames are simultaneously fixedly connected to an outer cover, the inner wall of the outer cover is fixedly connected to an outer auger disc, and the outer auger disc is not in contact with the inner auger disc.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] This plastic particle softening device arranges a stirring component, a supporting component and a heating mechanism inside the softening cylinder, and drives the stirring component to stir inside the softening cylinder through a power mechanism arranged above the cover body. When the user softens the plastic particles, the stirring component can be heated by the heating mechanism, so that the plastic particles can be heated during the stirring process of the stirring component, and then the plastic particles can be softened from the inside, thereby reducing the overall softening time of the plastic particles and improving the softening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall appearance of the utility model;
[0017] Figure 2 It is a cross-sectional schematic diagram of the overall appearance of the utility model;
[0018] Figure 3 For this utility model Figure 2 Another perspective diagram of each component in the embodiment;
[0019] Figure 4 It is a cross-sectional schematic diagram of the softening cylinder of the utility model;
[0020] Figure 5 It is an exploded schematic diagram of the power mechanism, stirring assembly, outer cover and other components of the utility model;
[0021] Figure 6 It is an exploded schematic diagram of the stirring assembly, heating mechanism and supporting assembly of the utility model;
[0022] Figure 7 For this utility model Figure 6 A magnified schematic diagram of center A.
[0023] In the figure: 1. softening cylinder; 2. cover body; 3. feed hopper; 4. motor; 5. stirring rod; 6. connecting frame; 7. outer cover; 8. outer auger disc; 9. support pipe; 10. connecting line; 11. support seat; 12. inner auger disc; 13. heating tube; 501, heating chamber; 901, connecting chamber. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] See also Figure 1-Figure 7A plastic particle softening device comprises a softening cylinder 1 and a cover body 2 installed on the softening cylinder 1, the upper surface of the cover body 2 is fixedly connected to a feed hopper 3, the feed hopper 3 is communicated with the interior of the softening cylinder 1, the upper surface of the cover body 2 is connected to a power mechanism, the power mechanism is connected to a stirring assembly, the other end of the stirring assembly passes through the cover body 2, the inner wall of the lower end of the softening cylinder 1 is connected to a support assembly, the other end of the support assembly is connected to an end of the stirring assembly away from the power mechanism, and a heating mechanism is connected to the interior of the support assembly and the stirring assembly.
[0026] The plastic granule softening device in the utility model is similar in structure to the existing plastic granule softening device, such as a uniformly heated plastic granule softening processing device disclosed in the patent with announcement number CN218776918U. Figures 1 to 7 As shown, when the plastic granule softening device in the utility model softens the plastic granules, it is only necessary to put the plastic granules from the feed hopper 3 on the cover body 2 into the softening cylinder 1, and then turn on the power mechanism and the heating mechanism. After the power mechanism is started, the stirring component can be driven to stir the plastic granules inside the softening cylinder 1, so that the force on the plastic granules is more uniform, and after the heating mechanism is started, the stirring component can be heated, and then the plastic granules can be heated and softened while the stirring component is stirring, thereby reducing the overall softening time of the plastic granules, and thus providing softening efficiency.
[0027] like Figure 1-Figure 3 , Figure 5 and Figure 6 As shown, the power mechanism includes a motor 4, the outer wall of the motor 4 is fixedly connected to the upper surface of the outer wall of the cover body 2, and the output shaft of the motor 4 is connected to the stirring assembly.
[0028] More specifically, when the plastic particles need to be stirred, the motor 4 only needs to be turned on. After the motor 4 is started, the output shaft can drive the stirring component to rotate inside the softening cylinder 1, thereby stirring the plastic particles.
[0029] like Figure 5 and Figure 6 As shown, the stirring assembly includes a stirring rod 5 and an inner auger disc 12, one end of the stirring rod 5 is fixedly connected to the output shaft of the motor 4, the other end of the stirring rod 5 passes through the cover body 2 and is fixedly connected to the inner auger disc 12, the end of the stirring rod 5 away from the motor 4 is connected to the support assembly, and the heating mechanism is connected to the stirring rod 5.
[0030] More specifically, when the motor 4 is started, the output shaft drives the stirring rod 5 to rotate. When the stirring rod 5 rotates, it can drive the inner auger disk 12 to rotate. When the inner auger disk 12 rotates, the plastic particles inside the softening cylinder 1 can be stirred. Because the heating mechanism is connected to the stirring rod 5, the stirring rod 5 will transfer the heat of the heating mechanism to the surface of the stirred plastic particles through the inner auger disk 12. Because the plastic particles will be in contact with the inner auger disk 12 for a longer time when rising in the inner auger disk 12, the softening of these plastic particles can be accelerated.
[0031] like Figure 6 and Figure 7 As shown, the support assembly includes a support tube 9 and a support seat 11, the outer wall of the support tube 9 is fixedly connected to the inner wall of the lower end of the softening cylinder 1, the other end of the support tube 9 is fixedly connected to the side wall of the support seat 11, the upper surface of the support seat 11 is rotatably connected to the end of the stirring rod 5 away from the motor 4, and the heating mechanism is connected to both the support tube 9 and the support seat 11.
[0032] More specifically, the support assembly can not only provide support for the lower end of the stirring assembly, but also provide protection for the heating mechanism to prevent the plastic particles from colliding with the heating mechanism during the stirring process, thereby accelerating damage to the heating mechanism.
[0033] like Figure 6 As shown, a heating chamber 501 is provided inside the stirring rod 5 , and a heating mechanism is located inside the heating chamber 501 . A connecting chamber 901 communicating with the heating chamber 501 is provided on the inner walls of the supporting tube 9 and the supporting seat 11 , and the heating mechanism is located inside the connecting chamber 901 .
[0034] More specifically, by providing the heating chamber 501 and the connecting chamber 901, the heating mechanism can be housed and protected, thereby preventing the heating mechanism from occupying external space and colliding with plastic particles to cause wear or even breakage.
[0035] like Figure 6 and Figure 7 As shown, the heating mechanism includes a connecting wire 10 and a heating tube 13. The heating tube 13 is located in the heating chamber 501, and the connecting wire 10 is located in the connecting chamber 901. The lower end of the heating tube 13 is fixedly connected to the upper surface of the support seat 11 and is electrically connected to one end of the connecting wire 10. The other end of the connecting wire 10 passes through the connecting chamber 901.
[0036] More specifically, when it is necessary to soften the plastic particles, it is only necessary to turn on the motor 4 and energize the connecting wire 10. After the connecting wire 10 is energized, the heating tube 13 will generate heat. After the heating tube 13 generates heat, it can transfer its own heat to the stirring rod 5 and the inner auger disc 12 through the heating chamber 501. Because the stirring rod 5 and the inner auger disc 12 are made of materials with good thermal conductivity (such as aluminum, of course, it can also be other metal or non-metal materials, which are not specifically limited), the heat can be transferred to the plastic particles very well, thereby accelerating the softening of the plastic particles.
[0037] like Figure 2 , Figure 5 and Figure 6 As shown, the upper end of the stirring rod 5 is fixedly connected to a plurality of connecting frames 6, and the other ends of the plurality of connecting frames 6 are fixedly connected to an outer cover 7 at the same time. The inner wall of the outer cover 7 is fixedly connected to an outer auger disc 8, and the outer auger disc 8 does not contact the inner auger disc 12.
[0038] More specifically, by providing the connecting frame 6, the outer cover 7 and the outer auger disc 8, firstly, it can be prevented that some plastic particles are always located on the inner wall of the softening cylinder 1 without contacting the inner auger disc 12, resulting in that these plastic particles cannot be softened better and faster; secondly, after the inner auger disc 12 transports the plastic particles to the top of the softening cylinder 1, the outer auger disc 8 slowly brings them down, so that most of the plastic particles can be prevented from accumulating at the lower end of the softening cylinder 1, thereby affecting the softening effect. It should be particularly noted here that the spiral directions of the outer auger disc 8 and the inner auger disc 12 are opposite.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plastic granule softening device, comprising a softening cylinder (1) and a cover (2) mounted on the softening cylinder (1), characterized in that: The upper surface of the cover body (2) is fixedly connected to the feed hopper (3), the feed hopper (3) is communicated with the interior of the softening cylinder (1), the upper surface of the cover body (2) is connected to a power mechanism, the power mechanism is connected to a stirring assembly, the other end of the stirring assembly passes through the cover body (2), the inner wall of the lower end of the softening cylinder (1) is connected to a support assembly, the other end of the support assembly is connected to an end of the stirring assembly away from the power mechanism, and the interiors of the support assembly and the stirring assembly are connected to a heating mechanism.
2. A plastic granule softening device according to claim 1, characterized in that: The power mechanism comprises a motor (4), the outer wall of the motor (4) is fixedly connected to the upper surface of the outer wall of the cover body (2), and the output shaft of the motor (4) is connected to the stirring assembly.
3. A plastic granule softening device according to claim 2, characterized in that: The stirring assembly comprises a stirring rod (5) and an inner auger disc (12); one end of the stirring rod (5) is fixedly connected to the output shaft of the motor (4); the other end of the stirring rod (5) passes through the cover body (2) and is fixedly connected to the inner auger disc (12); the end of the stirring rod (5) away from the motor (4) is connected to the support assembly; and the heating mechanism is connected to the stirring rod (5).
4. A plastic granule softening device according to claim 3, characterized in that: The support assembly comprises a support tube (9) and a support seat (11); the outer wall of the support tube (9) is fixedly connected to the inner wall of the lower end of the softening cylinder (1); the other end of the support tube (9) is fixedly connected to the side wall of the support seat (11); the upper surface of the support seat (11) is rotatably connected to the end of the stirring rod (5) away from the motor (4); and the heating mechanism is connected to both the support tube (9) and the support seat (11).
5. A plastic granule softening device according to claim 4, characterized in that: A heating chamber (501) is provided inside the stirring rod (5), and a heating mechanism is located inside the heating chamber (501). The inner walls of the support tube (9) and the support seat (11) are provided with a connecting chamber (901) connected to the heating chamber (501), and the heating mechanism is located inside the connecting chamber (901).
6. A plastic granule softening device according to claim 5, characterized in that: The heating mechanism comprises a connecting wire (10) and a heating tube (13); the heating tube (13) is located in the heating chamber (501); the connecting wire (10) is located in the connecting chamber (901); the lower end of the heating tube (13) is fixedly connected to the upper surface of the support seat (11) and is electrically connected to one end of the connecting wire (10); and the other end of the connecting wire (10) passes through the connecting chamber (901).
7. A plastic granule softening device according to claim 3, 4, 5 or 6, characterized in that: The upper end of the stirring rod (5) is fixedly connected to a plurality of connecting frames (6), the other ends of the plurality of connecting frames (6) are simultaneously fixedly connected to an outer cover (7), the inner wall of the outer cover (7) is fixedly connected to an outer auger disc (8), and the outer auger disc (8) is not in contact with the inner auger disc (12).