Automatic sealing element production line
By designing an automated production line of seals containing guide rails and slider drive material picking mechanisms, the problem of lack of full automation planning in the existing production line is solved, and the automated processing of raw materials and finished products is realized, reducing costs and improving efficiency.
Patent Information
- Application Number
- CN202421769210.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing seal production lines lack fully automated planning, resulting in manual transportation and placement still required during the production process, which is costly and inefficient.
An automated seal production line is designed, including a feeding mechanism, a feeding mechanism, a vulcanization mechanism and a conveying mechanism. The automatic pick-up and placement of rubber and finished products is achieved through guide rails and sliders, avoiding the use of robotic arms and reducing costs.
It realizes a complete set of automated production of raw material cutting, vulcanizing machine feeding, and finished product discharge, reducing costs and improving production efficiency.
Smart Images
Figure CN222741913U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an automatic production line for sealing parts. Background Art
[0002] At present, the degree of automation in the production of seals has made certain progress, such as automatic quantitative cutting and automatic discharge of materials after the vulcanizer completes processing. However, there is still a lack of overall planning. For example, after automatic cutting, workers are needed to transport the materials to the vulcanizer. After the materials are discharged from the vulcanizer, workers need to place them in boxes and then transport them to other places for packaging.
[0003] A relatively easy-to-think-of solution is to use a robot to connect various devices in series to achieve fully automated production, but the cost of the robot is relatively high, so it is necessary to improve it. Summary of the invention
[0004] The utility model aims to provide an automatic production line for sealing parts, which can complete the whole set of automation of raw material cutting, vulcanizing machine feeding and finished product discharging, and has low cost.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] A sealing component automated production line comprises a feeding mechanism, a feeding mechanism, a vulcanizing mechanism and a conveying mechanism, wherein the vulcanizing mechanism is arranged between the feeding mechanism and the feeding mechanism, the feeding mechanism comprises a cutting structure, a storage rack and a first conveying belt, a roll of rubber is arranged on the storage rack, and the rubber passes through the cutting mechanism and is placed on the first conveying belt, the vulcanizing mechanism comprises a vulcanizer and a conveying track, a sliding plate is slidably connected to the conveying track, the feeding mechanism comprises a second conveying belt, the conveying mechanism comprises a guide rail, the guide rail is horizontal above the first conveying belt and the second conveying belt, a sliding block is slidably connected to the guide rail, a material picking mechanism is arranged on the sliding block, and the sliding block is driven by a driving mechanism to slide on the guide rail. When in use, the feeding mechanism is responsible for cutting the rubber into a certain amount of blocks, which are then taken by the taking mechanism and placed on the sliding plate. The vulcanizing mechanism transports the rubber to the vulcanizer through the conveyor track for processing. After processing, the finished product is sent out of the vulcanizer through the conveyor track. The taking mechanism takes the finished product and conveys it to the second conveyor belt, and then the finished product is conveyed to the receiving frame via the second conveyor belt.
[0007] In the above technical solution, preferably, there are two material taking mechanisms, and the distance between the two material taking mechanisms satisfies that when one of the material taking mechanisms is located above the first conveyor belt, the other material taking mechanism is located above the sliding plate, and when the material taking mechanism originally located above the first conveyor belt moves to above the sliding plate, the other material taking mechanism is located above the second conveyor belt. With this structure, the slider moves once to complete two actions at the same time. In the first action, one material taking mechanism delivers the rubber to the vulcanizing mechanism, and in the other action, the other material taking mechanism delivers the finished product to the second conveyor belt.
[0008] In the above technical solution, preferably, the material picking mechanism includes a cylinder, a bracket and a suction plate, the cylinder body of the cylinder is fixed to the slider by the bracket, the piston rod of the cylinder passes through the slider and is connected to the suction plate, and a suction cup is provided on the suction plate.
[0009] In the above technical solution, preferably, the driving mechanism includes a motor, the motor is fixed on one side of the guide rail, a screw is connected to the output shaft of the motor, a screw sleeve is provided at the bottom of the slider, and the screw and the screw sleeve cooperate with each other.
[0010] In the above technical solution, preferably, a limit block is provided on the guide rail.
[0011] Compared with the prior art, the advantages of the present invention are:
[0012] 1. A guide rail is added, and the material picking and unloading is completed by using the material picking device on the guide rail. The whole process is fully automated, and no expensive robotic arms are used, which greatly reduces the cost.
[0013] Second, with this structure, the slider can complete two actions at the same time when it moves once. In the first action, a material taking mechanism sends the rubber to the vulcanizing mechanism, and in the other action, another material taking mechanism sends the processed finished product to the second conveyor belt, which greatly improves the efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model from the first viewing angle.
[0016] Figure 2It is a schematic diagram of the overall structure of the utility model from a second viewing angle.
[0017] Figure 3 Schematic diagram of the material taking mechanism.
[0018] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0019] 10. Support base; 11. Fixed block; 12. Column; 13. Middle seat; 14. Guide rail; 15. Fixed plate; 20. Upper mold feeding cylinder; 21. Upper movable rod; 22. First connecting plate; 23. Sliding plate; 24. Lower mold feeding cylinder; 25. Lower movable rod; 26. Second connecting plate; 30. Positioning cylinder; 31. Positioning movable rod; 32. Third connecting plate; 33. Positioning rod; 34. Positioning bolt; 35. First positioning hole; 36. Second positioning hole. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.
[0022] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0023] See also Figure 1-3 As shown, this embodiment is an automatic production line for sealing components, comprising a loading mechanism 1, a unloading mechanism 2, a vulcanizing mechanism 3 and a conveying mechanism 4.
[0024] The vulcanizing mechanism 3 is arranged between the feeding mechanism 1 and the unloading mechanism 2. The feeding mechanism 1 includes a cutting structure 11, a storage rack 12 and a first conveyor belt 13. A roll of rubber 100 is arranged on the storage rack 12. One end of the rubber 100 passes through the cutting mechanism 11 and is placed on the first conveyor belt 13.
[0025] The vulcanizing mechanism 3 includes a vulcanizing machine 31 and a conveying track 32 , and a sliding plate 33 is slidably connected to the conveying track 32 .
[0026] The unloading structure 2 includes a second conveyor belt 21 .
[0027] The conveying mechanism 4 includes a guide rail 41, which is horizontally arranged above the first conveying belt 13 and the second conveying belt 21. A slider 42 is slidably connected to the guide rail 41, and a material taking mechanism 5 is arranged on the slider 42. The slider 42 is driven by a driving mechanism 6 to slide on the guide rail 41. A limit block 411 is arranged on the guide rail 41.
[0028] There are two material taking mechanisms 5, and the distance between the two material taking mechanisms 5 is such that when one of the material taking mechanisms is located above the first conveyor belt, the other material taking mechanism is located above the sliding plate, and when the material taking mechanism originally located above the first conveyor belt moves to above the sliding plate, the other material taking mechanism is located above the second conveyor belt. With this structure, the slider moves once to complete two actions at the same time. In the first action, one material taking mechanism delivers the rubber to the vulcanizing mechanism, and in the other action, the other material taking mechanism delivers the finished product to the second conveyor belt.
[0029] The material taking mechanism 5 includes a cylinder 51, a bracket 52 and a suction plate 53. The cylinder body of the cylinder is fixed to the slider by the bracket. The piston rod of the cylinder passes through the slider and is connected to the suction plate 53. A suction cup 531 is provided on the suction plate 53.
[0030] The driving mechanism 6 includes a motor 61 , which is fixed to one side of the guide rail 41 . A screw rod 62 is connected to the output shaft of the motor 61 . A screw sleeve 421 is provided at the bottom of the slider 42 , and the screw rod 62 and the screw sleeve 421 cooperate with each other.
[0031] Working principle:
[0032] When in use, the feeding mechanism is responsible for cutting the rubber into a certain amount of blocks, which are then taken by the taking mechanism and placed on the sliding plate. The vulcanizing mechanism transports the rubber to the vulcanizer through the conveyor track for processing. After processing, the finished product is sent out of the vulcanizer through the conveyor track. The taking mechanism takes the finished product and conveys it to the second conveyor belt, and then the finished product is conveyed to the receiving frame via the second conveyor belt.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An automated production line for seals, characterized in that: It includes a feeding mechanism, a feeding mechanism, a vulcanizing mechanism and a conveying mechanism. The vulcanizing mechanism is arranged between the feeding mechanism and the feeding mechanism. The feeding mechanism includes a cutting structure, a storage rack and a first conveyor belt. A roll of rubber is arranged on the storage rack. The rubber passes through the cutting mechanism and is placed on the first conveyor belt. The vulcanizing mechanism includes a vulcanizer and a conveying track. A sliding plate is slidably connected to the conveying track. The feeding mechanism includes a second conveyor belt. The conveying mechanism includes a guide rail. The guide rail is horizontal above the first conveyor belt and the second conveyor belt. A slider is slidably connected to the guide rail. A material picking mechanism is arranged on the slider. The slider is driven by a driving mechanism to slide on the guide rail.
2. The automatic production line for sealing parts according to claim 1, characterized in that: There are two material picking mechanisms, and the distance between the two material picking mechanisms satisfies that when one of the material picking mechanisms is located above the first conveyor belt, the other material picking mechanism is located above the sliding plate, and when the material picking mechanism originally located above the first conveyor belt moves to above the sliding plate, the other material picking mechanism is located above the second conveyor belt.
3. The automatic production line for sealing parts according to claim 2, characterized in that: The material taking mechanism comprises an oil cylinder, a bracket and a suction plate. The cylinder body of the oil cylinder is fixed on the sliding block by the bracket. The piston rod of the oil cylinder passes through the sliding block and is connected to the suction plate. A suction cup is arranged on the suction plate.
4. The automatic production line for sealing parts according to claim 1, characterized in that: The driving mechanism comprises a motor, the motor is fixed on one side of the guide rail, a screw rod is connected to the output shaft of the motor, a screw sleeve is arranged at the bottom of the slider, and the screw rod and the screw sleeve are matched.
5. The automatic production line for sealing parts according to claim 4, characterized in that: A limit block is arranged on the guide rail.