Flower basket welding device

By introducing positioning components and heating components into the welding equipment, the problems of shaking and inaccurate size of the flower basket during welding are solved, and the dimensional forming accuracy and processing and production stability are achieved during the welding process of the flower basket.

CN222742172UActive Publication Date: 2025-04-11SHANGHAI JOFUR ADVANCED MATERIALS
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Patent Information

Application Number
CN202420601714.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-04-11
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

Existing welding equipment lacks positioning devices when welding silicon wafer flower baskets, which causes the flower baskets to easily shake during welding, affecting the accuracy of welding size.

Method used

A flower basket welding device is designed, including a positioning assembly and a heating assembly. The positioning assembly clamps the flower basket plastic rod through the positioning table and positioning plate to ensure its stability during the welding process; the heating assembly is used to connect the hot melt plastic rod to the top and bottom plates.

Benefits of technology

Through the effective positioning of the positioning components, the dimensional forming accuracy of the flower basket during the welding process is ensured, thereby facilitating its daily processing and production.

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Abstract

The present application relates to the field of welding equipment, and in particular to a flower basket welding device, which includes a base, a positioning assembly and a heating assembly; the positioning assembly includes a positioning platform and a positioning plate, the positioning platform is arranged on the top of the base, the positioning platform and the positioning plate are clamped and distributed on the upper and lower sides of the flower basket plastic rod, and the positioning platform and the positioning plate are used to clamp and position the flower basket plastic rod; the heating assembly is used to perform hot melting on the left and right ends of the flower basket plastic rod; the left and right sides of the base are respectively provided with a top plate and a bottom plate, and the top plate and the bottom plate are slidably arranged in a direction close to or away from the base. The purpose of the present application is to effectively position the flower basket during the flower basket welding process, effectively ensure the accuracy of the dimensional forming of the flower basket during the welding process, and thus facilitate its daily processing and production.
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Description

Technical Field

[0001] The present application relates to the field of welding equipment, and in particular to a basket welding device. Background Art

[0002] The production and processing of battery silicon wafers involves multiple processes. In the automatic production and manufacturing process, they are usually carried by silicon wafer baskets and transported and circulated between each process. The silicon wafer baskets are usually composed of a top plate, a bottom plate, and a plastic rod added between the top plate and the bottom plate. In the actual operation process, the baskets are basically used on automatic equipment, so there are relatively strict requirements on the dimensional accuracy of the baskets.

[0003] In the related art, the flower basket is welded by corresponding welding equipment during processing and production. Specifically, when welding the flower basket, most welding equipment is not provided with corresponding positioning devices for the flower basket, which makes the flower basket easy to shake during the specific welding process, and easily causes a certain degree of deviation in the welding size of the flower basket, thereby affecting the accuracy of the flower basket size forming, which is not conducive to the daily processing and production of the flower basket. Utility Model Content

[0004] The present application provides a flower basket welding device, the purpose of which is to effectively position the flower basket during the flower basket welding process, effectively ensure the accuracy of the dimensional forming of the flower basket during the welding process, and thus help ensure its daily processing and production.

[0005] The present application provides a basket welding device, which adopts the following technical solution:

[0006] A flower basket welding device comprises a base, a positioning component and a heating component;

[0007] The positioning assembly includes a positioning platform and a positioning plate, wherein the positioning platform is arranged on the top of the base, and the positioning platform and the positioning plate are clamped and distributed on the upper and lower sides of the flower basket plastic rod, and the positioning platform and the positioning plate are used to clamp and position the flower basket plastic rod;

[0008] The heating assembly is used to heat-melt the left and right ends of the flower basket plastic rod;

[0009] A top plate and a bottom plate are respectively arranged on the left and right sides of the base, and the top plate and the bottom plate are slidably arranged in a direction approaching or moving away from the base.

[0010] By adopting the above technical solution, the plastic rod of the flower basket is effectively positioned by the positioning assembly during the specific welding process. The better the positioning effect of the plastic rod is, the higher the accuracy will be when the left and right ends of the plastic rod are connected to the top plate and the bottom plate respectively.

[0011] Furthermore, the positioning component can effectively ensure the accuracy of the size of the flower basket during the welding process, which is beneficial to ensure its daily processing and production.

[0012] Preferably, a first positioning groove is formed on the top of the positioning platform, and a second positioning groove is formed on a side of the positioning plate close to the positioning platform, and the notches of the first positioning groove and the second positioning groove are arranged opposite to each other.

[0013] By adopting the above technical solution, when positioning the plastic rod, the plastic rod is first embedded in the first positioning groove, and then the positioning plate is added to the positioning platform, so that the exposed part of the top of the plastic rod is embedded in the second positioning groove, and then the clamping and positioning of the plastic rod is achieved through the first positioning groove and the second positioning groove.

[0014] Preferably, the number of the positioning platforms is multiple, and the multiple positioning platforms are distributed at intervals on the top of the base.

[0015] By adopting the above technical solution, this distribution method can embed the front and rear ends and the middle position of the plastic rod in the first positioning groove through multiple positioning platforms, thereby making the overall clamping distribution of the plastic rod more uniform, which is beneficial to further enhance the effect of the positioning platform and the positioning plate on the clamping and positioning of the plastic rod.

[0016] Preferably, it further comprises a pressing assembly, wherein the pressing assembly is used to press the positioning plate onto the pressing platform.

[0017] By adopting the above technical solution, the pressing component can effectively prevent the positioning component from shaking during the flower basket welding process, and can also further enhance the positioning effect of the positioning component on the flower basket plastic rod.

[0018] Preferably, the pressing assembly comprises a pressing block and a pressing plate, the pressing block is pressed on the top of the positioning plate, and the pressing plate is slidably disposed above the pressing block in a vertical direction.

[0019] By adopting the above technical solution, specifically, after the positioning plate and the positioning platform have completed positioning of the plastic rod, the lower pressing block is pressed on the top of the positioning plate, and the lower pressing plate is slid toward the direction close to the lower pressing block until the lower pressing plate presses the lower pressing block tightly against the positioning plate.

[0020] Preferably, the lower pressing block extends vertically upward away from the top of one end of the lower pressing plate to form a limiting convex plate.

[0021] By adopting the above technical solution, the limiting convex plate can limit the position of the lower pressing plate when the lower pressing plate is pressed on the top of the lower pressing block, thereby effectively preventing the lower pressing plate from falling off from the top of the lower pressing block, making it more convenient to use.

[0022] Preferably, handles are integrally formed at the ends of the positioning plate and the lower pressing block.

[0023] By adopting the above technical solution, when the staff takes or places the positioning plate or the pressing block, the handle can be used to more conveniently take the positioning plate or the pressing block, thereby making it more convenient to use.

[0024] Preferably, a connecting piece is sleeved between the two handles corresponding to the positioning plate and the lower pressing block.

[0025] By adopting the above technical solution, the two handles of the positioning plate and the lower pressing block are assembled together by using a connecting piece, which can effectively enhance the stability of the connection between the positioning plate and the lower pressing block.

[0026] Preferably, a connecting column is integrally formed on one side of the top plate and the bottom plate close to the base.

[0027] By adopting the above technical solution, when the left and right ends of the plastic rod are respectively connected to the top plate and the bottom plate by hot melt, the left and right ends of the plastic rod are respectively inserted into the connecting columns of the top plate and the bottom plate, and after cooling, the plastic rod and the connecting column can be integrally formed. The plastic rod is connected to the top plate and the bottom plate by the connecting column, and the connection process is more convenient and efficient.

[0028] In summary, the present application includes at least one of the following beneficial technical effects:

[0029] 1. The plastic rod of the flower basket is effectively positioned by the positioning component during the specific welding process. The better the positioning effect of the plastic rod, the higher the accuracy of the left and right ends of the plastic rod when connected to the top plate and the bottom plate respectively. The positioning component can effectively ensure the accuracy of the size of the flower basket during the welding process, which is conducive to ensuring its daily processing and production;

[0030] 2. The use of the pressing component can effectively prevent the positioning component from shaking during the basket welding process, and can also further enhance the positioning effect of the positioning component on the basket plastic rod;

[0031] 3. The limiting convex plate can limit the position of the lower pressing plate when the lower pressing plate is pressed on the top of the lower pressing block, thereby effectively preventing the lower pressing plate from falling off from the top of the lower pressing block, making it more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the present application;

[0033] Figure 2 It is a structural schematic diagram of the embodiment of the present application specifically showing the positional relationship between the lower pressing block, the lower pressing plate, the first positioning groove, the second positioning groove, the handle and the connecting piece;

[0034] Figure 3 It is a structural schematic diagram of an embodiment of the present application specifically showing the position relationship of the limiting protrusion.

[0035] Figure numerals: In the figure, 1, base; 2, positioning assembly; 21, positioning platform; 22, positioning plate; 3, heating assembly; 4, pressing assembly; 41, pressing block; 42, pressing plate; 5, top plate; 6, bottom plate; 7, first positioning groove; 8, second positioning groove; 9, limiting convex plate; 10, handle; 11, connecting piece; 12, connecting column. DETAILED DESCRIPTION

[0036] The following is combined with Figure 1 -Attached Figure 3 , further details of this application are given.

[0037] The present application embodiment discloses a basket welding device, referring to Figure 1 and Figure 2 , including a base 1, a positioning component 2, a pressing component 4 and a heating component 3. The base 1 is in a rectangular shape and is placed on a corresponding operating table in the horizontal direction. The positioning component 2 and the pressing component 4 are arranged above the base 1 from bottom to top, and the heating component 3 is arranged on one side of the base 1; at the same time, the left and right sides of the base 1 are respectively provided with a top plate 5 and a bottom plate 6 of the flower basket, and the top plate 5 and the bottom plate 6 are slidably arranged in a direction close to or away from the base 1.

[0038] The positioning component 2 is used to position the plastic rod of the flower basket, thereby effectively ensuring the stability of the flower basket during the welding process;

[0039] The pressing component 4 is used to press the positioning component 2 downwards, effectively preventing the positioning component 2 from shaking during the basket welding process, and further enhancing the positioning effect of the positioning component 2 on the basket plastic rod;

[0040] The heating component 3 is used to hot-melt the left and right ends of the plastic rod of the flower basket. After the left and right ends of the plastic rod are hot-melted by the heating component 3, the top plate 5 and the bottom plate 6 are simultaneously slid toward the direction close to the base 1 until the left and right ends of the plastic rod are respectively hot-melted and connected with the top plate 5 and the bottom plate 6, thereby completing the welding of the flower basket.

[0041] With this arrangement, the plastic rod of the flower basket is effectively positioned by the positioning component 2 during the specific welding process, and the positioning component 2 is pressed by the pressing component 4, which can further enhance the positioning effect of the positioning component 2 on the plastic rod of the flower basket. The better the positioning effect of the plastic rod, the higher the accuracy of the left and right ends of the plastic rod when connected to the top plate 5 and the bottom plate 6 respectively.

[0042] Furthermore, through the positioning component 2 and the pressing-down component 4, the dimensional accuracy of the flower basket during the welding process can be effectively guaranteed, which is beneficial to ensuring its daily processing and production.

[0043] In this embodiment, the heating component 3 is two electric heating rods, which are distributed on the left and right sides of the back of the base 1, and both groups of electric heating rods are driven by corresponding cylinders; at the same time, the top plates 5 and the bottom plates 6 distributed on the left and right sides of the base 1 are driven by electric push rods.

[0044] In this embodiment, referring to Figure 1 and Figure 2 , on one side of the top plate 5 and the bottom plate 6 close to the base 1, connecting columns 12 are integrally formed. When the left and right ends of the plastic rod are respectively heat-melted and connected to the top plate 5 and the bottom plate 6, the left and right ends of the plastic rod are respectively inserted into the connecting columns 12 of the top plate 5 and the bottom plate 6. After cooling is completed, the plastic rod and the connecting column 12 can be integrally formed. Using the connecting column 12 to connect the plastic rod with the top plate 5 and the bottom plate 6 makes the connection process more convenient and efficient.

[0045] Referring to Figure 1 and Figure 2 , the positioning component 2 includes a positioning table 21 and a positioning plate 22;

[0046] Specifically, the positioning table 21 is integrally formed on the top of the base 1 in the horizontal direction, and the positioning plate 22 is arranged above the positioning table 21. The two are clamped on the upper and lower sides of the plastic rod of the flower basket, and the plastic rod of the flower basket is clamped and positioned through the positioning table 21 and the positioning plate 22.

[0047] Specifically, the left and right sides of the positioning table 21 bulge upward, and the middle part thereof is recessed downward, presenting an overall "凵"-shaped structure. For the convenience of understanding, the left and right ends of the positioning table 21 are called its two side plates, and the downwardly recessed part in the middle is called its bottom plate 6. The overall shape of the positioning plate 22 is adapted to that of the positioning table 21.

[0048] Referring to Figure 1 and Figure 2 , on the top of both side plates and the bottom plate 6 of the positioning table 21, first positioning grooves 7 are opened, and a plurality of first positioning grooves 7 are opened on the bottom plate 6 thereof; on the side of the positioning plate 22 close to the positioning table 21, a second positioning groove 8 is opened. The first positioning groove 7 and the second positioning groove 8 are both semi-circular grooves, and the notch of the first positioning groove 7 faces upward, and the notch of the second positioning groove 8 faces downward.

[0049] When specifically positioning the plastic rod, first embed the plastic rod in the first positioning groove 7, and then add the positioning plate 22 on the positioning table 21, so that the part of the plastic rod exposed at the top is embedded in the second positioning groove 8, and then the plastic rod is clamped and positioned through the first positioning groove 7 and the second positioning groove 8.

[0050] In this embodiment, there are three positioning platforms 21, and the three positioning platforms 21 are integrally formed at the front and rear ends and the middle position of the top of the base 1. This distribution method allows the front and rear ends and the middle position of the plastic rod to be embedded in the first positioning groove 7 through the three positioning platforms 21, thereby making the overall clamping distribution of the plastic rod more uniform, which is beneficial to further enhance the effect of the positioning platform 21 and the positioning plate 22 on the clamping and positioning of the plastic rod.

[0051] Reference Figure 1 and Figure 2 The pressing assembly 4 includes a pressing block 41 and a pressing plate 42. The pressing block 41 and the pressing plate 42 are arranged above the positioning plate 22 from bottom to top. The pressing block 41 is pressed on the top of the positioning plate 22. The pressing plate 42 is arranged above the pressing block 41, and the pressing plate 42 can be lifted and lowered in the vertical direction.

[0052] Specifically, after the positioning plate 22 and the positioning platform 21 have completed positioning the plastic rod, the pressing block 41 is pressed on the top of the positioning plate 22 , and the pressing plate 42 is slid toward the pressing block 41 until the pressing plate 42 presses the pressing block 41 tightly against the positioning plate 22 .

[0053] In this embodiment, a cylinder is installed above the lower pressure plate 42, and the cylinder body of the cylinder is fastened to the corresponding mounting frame by fastening bolts. The piston of the cylinder is vertically downward and connected to the top of the lower pressure plate 42, and the lower pressure plate 42 is driven to rise and fall in the vertical direction by the cylinder.

[0054] The lower pressing plate 42 is composed of an integrally formed horizontal plate and vertical plate, both of which are rectangular parallelepiped, and the horizontal plate and vertical plate form an "L"-shaped structure as a whole. When the lower pressing plate 42 presses down the lower pressing block 41, the front end of the horizontal plate presses on the lower pressing block 41, and the bottom of the vertical plate presses on the top of the positioning plate 22, and the positioning plate 22 stably supports the vertical plate.

[0055] Further, refer to Figure 2 and Figure 3 The top of the lower pressing block 41 away from the lower pressing plate 42 is vertically extended upward to form a limiting convex plate 9, and the top of the limiting convex plate 9 is higher than the top of the lower pressing block 41. The limiting convex plate 9 can limit the position of the lower pressing plate 42 when the lower pressing plate 42 is pressed on the top of the lower pressing block 41, thereby effectively preventing the lower pressing plate 42 from falling off from the top of the lower pressing block 41, and is more convenient to use.

[0056] Further, refer to Figure 1 and Figure 2 The ends of the positioning plate 22 and the pressing block 41 are integrally formed with a handle 10. When the staff takes or places the positioning plate 22 or the pressing block 41, the handle 10 can more conveniently take the positioning plate 22 or the pressing block 41, making it more convenient to use.

[0057] Further, refer to Figure 1 and Figure 2 Specifically, during the welding process of the flower basket, a connecting piece 11 is sleeved between the two handles 10 corresponding to the positioning plate 22 and the lower pressing block 41. The two handles 10 of the positioning plate 22 and the lower pressing block 41 are sleeved together by using the connecting piece 11, which can effectively enhance the stability of the connection between the positioning plate 22 and the lower pressing block 41.

[0058] The implementation principle of a basket welding device in the embodiment of the present application is:

[0059] The positioning component 2 is used to position the plastic rod of the flower basket, thereby effectively ensuring the stability of the flower basket during the welding process;

[0060] The pressing component 4 is used to press the positioning component 2 downwards, effectively preventing the positioning component 2 from shaking during the basket welding process, and further enhancing the positioning effect of the positioning component 2 on the basket plastic rod;

[0061] The heating component 3 is used to hot-melt the left and right ends of the plastic rod of the flower basket. After the left and right ends of the plastic rod are hot-melted by the heating component 3, the top plate 5 and the bottom plate 6 are simultaneously slid toward the direction close to the base 1 until the left and right ends of the plastic rod are respectively hot-melted and connected with the top plate 5 and the bottom plate 6, thereby completing the welding of the flower basket.

[0062] With this arrangement, the plastic rod of the flower basket is effectively positioned by the positioning component 2 during the specific welding process, and the positioning component 2 is pressed by the pressing component 4, which can further enhance the positioning effect of the positioning component 2 on the plastic rod of the flower basket. The better the positioning effect of the plastic rod, the higher the accuracy of the left and right ends of the plastic rod when connected to the top plate 5 and the bottom plate 6 respectively.

[0063] Furthermore, the positioning component 2 and the pressing component 4 can effectively ensure the accuracy of the size of the flower basket during the welding process, which is beneficial to ensure its daily processing and production.

[0064] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A basket welding device, characterized in that: It comprises a base (1), a positioning component (2) and a heating component (3); The positioning assembly (2) comprises a positioning platform (21) and a positioning plate (22); the positioning platform (21) is arranged on the top of the base (1); the positioning platform (21) and the positioning plate (22) are clamped and distributed on the upper and lower sides of the flower basket plastic rod; the positioning platform (21) and the positioning plate (22) are used to clamp and position the flower basket plastic rod; The heating component (3) is used to heat-melt the left and right ends of the flower basket plastic rod; A top plate (5) and a bottom plate (6) are respectively provided on the left and right sides of the base (1), and the top plate (5) and the bottom plate (6) are slidably arranged in a direction approaching or moving away from the base (1).

2. A basket welding device according to claim 1, characterized in that: A first positioning groove (7) is provided on the top of the positioning platform (21), and a second positioning groove (8) is provided on a side of the positioning plate (22) close to the positioning platform (21), wherein the notches of the first positioning groove (7) and the second positioning groove (8) are arranged opposite to each other.

3. A basket welding device according to claim 2, characterized in that: The positioning platforms (21) are provided in a plurality, and the plurality of positioning platforms (21) are distributed at intervals on the top of the base (1).

4. A basket welding device according to claim 1, characterized in that: It also comprises a pressing assembly (4), wherein the pressing assembly (4) is used to press the positioning plate (22) onto the pressing platform.

5. A basket welding device according to claim 4, characterized in that: The pressing assembly (4) comprises a pressing block (41) and a pressing plate (42), wherein the pressing block (41) is pressed on the top of the positioning plate (22), and the pressing plate (42) is slidably disposed above the pressing block (41) in a vertical direction.

6. A basket welding device according to claim 5, characterized in that: The top of the lower pressing block (41) at one end away from the lower pressing plate (42) vertically extends upward to form a limiting convex plate (9).

7. A basket welding device according to claim 5, characterized in that: The ends of the positioning plate (22) and the lower pressing block (41) are both integrally formed with handles (10).

8. A basket welding device according to claim 7, characterized in that: A connecting piece (11) is sleeved between the two handles (10) corresponding to the positioning plate (22) and the lower pressing block (41).

9. A basket welding device according to claim 1, characterized in that: A connecting column (12) is integrally formed on one side of the top plate (5) and the bottom plate (6) close to the base (1).