A carbon fiber sheet for mobile phone battery compartment

By using a carbon fiber layer made of a mixed braided fiber layer and a metal braided layer in the mobile phone battery compartment, the problem of difficult control of the thickness of the carbon fiber sheet in the battery compartment is solved, and better plasticity, heat dissipation efficiency and buffering effect are achieved, which is equivalent to the protection effect of multi-layer traditional carbon fiber sheets.

CN222742325UActive Publication Date: 2025-04-11HUIZHOU ZONGSHENG ELECTRONICS MATERIAL CO LTD +1
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Patent Information

Application Number
CN202421294231.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-04-11
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The thickness of the carbon fiber sheet in the existing mobile phone battery compartment is difficult to control, too thin cannot provide sufficient protection, and too thick may affect battery installation.

Method used

A carbon fiber layer is made of a mixed braided layer and a metal braided layer. The mesh holes of the carbon fiber layer blend with the adhesion layer. The carbon fibers in the fiber braided layer are in a twisted or spiral state. The metal braided layer is plastic to keep the shape undeformed and facilitate the bonding of the depressions.

Benefits of technology

The better plasticity of the carbon fiber layer when bent is achieved. The plasticity of the metal braided layer keeps the shape undeformed, making it easy to fit the depressions. The metal braided layer and the fiber braided layer are mixed and braided, which has good heat dissipation efficiency and does not wear the battery. The fiber braided layer is more fluffy when not pressed, and has a better buffering effect after pressing. The single-layer carbon fiber layer is equivalent to multiple traditional carbon fiber sheets in battery protection function.

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Abstract

The utility model discloses a carbon fiber sheet for a mobile phone battery compartment, comprising a carbon fiber layer, wherein the carbon fiber layer is sandwiched between two insulating layers, wherein the two insulating layers sandwich the carbon fiber layer through an adhesive layer, and wherein the mesh of the carbon fiber layer is intertwined with a portion of the adhesive layer, wherein the carbon fiber layer is formed by a mixed weaving of a fiber braided layer and a metal braided layer, and the carbon fibers in the fiber braided layer are in a twisted or spiral state. The utility model. The carbon fiber layer is formed by a mixed weaving of a fiber braided layer and a metal braided layer, and is used in a mobile phone battery compartment. The carbon fiber layer has good bending plasticity, and the metal braided layer maintains its shape without deformation, which is convenient for fitting. The carbon fibers in the fiber braided layer are in a twisted state, which makes the carbon fiber layer more fluffy when not pressed, and has a better buffering effect after pressing. The single-layer carbon fiber layer is equivalent to a multi-layer traditional carbon fiber sheet in terms of battery protection function, and can provide excellent protection even if it is very thin.
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Description

Technical Field

[0001] The utility model relates to the technical field of mobile phone material accessories, in particular to a carbon fiber sheet used for a mobile phone battery compartment. Background Art

[0002] The battery compartment of a mobile phone usually refers to the battery container built into the mobile phone, which is used to store the battery and power the mobile phone. Usually located on the back or side of the mobile phone, a carbon fiber sheet is set in the battery compartment to enhance stability and improve the safety level of the battery. However, since the back cover of the mobile phone needs to be installed after the battery is installed, the thickness of the carbon fiber sheet needs to be controlled. If it is too thin, it will not provide sufficient protection, and if it is too thick, it may affect the installation of the battery. Utility Model Content

[0003] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0004] In order to solve the above-mentioned problems, the utility model provides the following technical solutions:

[0005] A carbon fiber sheet for a mobile phone battery compartment comprises a carbon fiber layer, wherein the carbon fiber layer is sandwiched between two insulating layers, wherein the two insulating layers clamp the carbon fiber layer via an adhesive layer, and wherein the mesh of the carbon fiber layer is intertwined with a portion of the adhesive layer, the carbon fiber layer is formed by a mixed weaving of a fiber braided layer and a metal braided layer, and the carbon fibers in the fiber braided layer are in a twisted or spiral state.

[0006] On the basis of the above technical solution, the present invention can also be improved as follows.

[0007] As a preferred solution of the carbon fiber sheet for a mobile phone battery compartment of the utility model, wherein: the carbon fiber layer is woven from a plurality of first fiber filaments and second fiber filaments, and the angle between the weaving of the two fiber filaments is 90°.

[0008] As a preferred solution of the carbon fiber sheet for a mobile phone battery compartment of the utility model, the metal braided layer is woven from a plurality of first metal wires and second metal wires, and the angle between the two metal wires is 90°.

[0009] As a preferred solution of the carbon fiber sheet for a mobile phone battery compartment of the utility model, a first metal wire or a second metal wire is woven between adjacent first fiber filaments and second fiber filaments respectively.

[0010] As a preferred solution of the carbon fiber sheet for a mobile phone battery compartment of the utility model, wherein: the first metal wire and the second metal wire are both copper wires.

[0011] As a preferred solution of the carbon fiber sheet for a mobile phone battery compartment of the utility model, each of the first fiber filament and the second fiber filament makes a circular motion along the xz axis according to the spiral line while being stretched along the y axis.

[0012] The beneficial effects of the utility model are as follows: the carbon fiber layer is formed by a mixed weaving of a fiber braided layer and a metal braided layer, and is suitable for use in a mobile phone battery compartment. The design takes into account the concave curvature of the compartment, so that the carbon fiber layer has better plasticity when bent, and the plasticity of the metal braided layer maintains its shape without deformation, which is convenient for fitting to the concave part. The metal braided layer and the fiber braided layer are mixed and woven, which has good heat dissipation efficiency and will not wear the battery. The carbon fibers in the fiber braided layer are in a twisted state, which makes the carbon fiber layer more fluffy when not pressed and has a better buffering effect after pressing. The single-layer carbon fiber layer is equivalent to a multi-layer traditional carbon fiber sheet in terms of battery protection function, and can provide excellent protection even if it is very thin. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0014] Figure 1 It is a stereogram of the whole embodiment.

[0015] Figure 2 It is a three-dimensional diagram of the mixed weaving of the carbon fiber layer and the metal braided layer of this embodiment.

[0016] Figure 3 It is a three-dimensional diagram of the carbon fiber layer of this embodiment.

[0017] Figure 4 It is a three-dimensional diagram of the metal braided layer of this embodiment.

[0018] Figure 5 This is a schematic diagram of the twisting principle of the metal wire in this embodiment.

[0019] Figure 6 For this embodiment Figure 5 Plane view projected on the ZX axis.

[0020] In the figure; insulating layer 100, adhesive layer 200;

[0021] Carbon fiber layer 300, fiber braided layer 301, first fiber filament 301a, second fiber filament 301b;

[0022] Metal braided layer 302, first metal wire 302a, second metal wire 302b;

[0023] x-axis, y-axis, z-axis, and spiral line s. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0027] Example

[0028] Reference Figures 1 to 6 , is an embodiment of the utility model, which provides a carbon fiber sheet for a mobile phone battery compartment, including a carbon fiber layer 300, wherein the carbon fiber layer 300 is sandwiched between two insulating layers 100, and the two insulating layers sandwich the carbon fiber layer 300 through an adhesive layer 200, characterized in that: the mesh of the carbon fiber layer 300 is intertwined with a part of the adhesive layer 200, the carbon fiber layer 300 is mixed and woven by a fiber braided layer 301 and a metal braided layer 302, and the carbon fibers in the fiber braided layer 301 are twisted or spiral;

[0029] Specifically, the two insulating layers 100 may be made of aromatic polyamide polymer insulating layers, the thickness of which is 50um-150um, with 100um being optimal. The aromatic polyamide polymer insulating layer has an H-class insulation grade, 18KV / mm dielectric strength, and a stable molecular structure, and is wear-resistant, high-temperature-resistant, and has excellent flame retardancy and insulation properties, and is used to separate the battery compartment of the battery box and the mobile phone shell;

[0030] The adhesive layer 200 can be an outer adhesive layer 6 of 50um-150um of a tissue paper-based acrylic glue layer. The colloid penetrates into the mesh of the carbon fiber layer 300 before it dries up. During pressing, the overall thickness of the carbon fiber sheet can be reduced. The carbon fiber layer 300 is made up of a fiber braided layer 301 and a metal braided layer 302. The carbon fiber sheet is used in a mobile phone battery compartment, and there is a curved depression in the compartment. The carbon fiber layer 300 is made up of a fiber braided layer 301 and a metal braided layer 302. The carbon fiber has better plasticity when bent, and the metal braided layer 302 has the function of maintaining its shape after being shaped. Therefore, when the fiber sheet is attached to the battery compartment in the mobile phone case, it is more convenient, especially in the fitting depression. The metal braided layer 302 is mixed with the fiber braided layer 301. Therefore, the metal wire layer does not have the disadvantage of causing wear to the battery, but improves the heat dissipation efficiency of the battery.

[0031] The carbon fibers in the fiber braided layer 301 are twisted or spiraled, making the carbon fiber layer 300 more fluffy when not pressed, and having a better buffer gap than traditional carbon fiber sheets at the same thickness after pressing. The battery protection function of a single-layer carbon fiber layer 300 is equivalent to that of multiple layers of traditional carbon fiber sheets. Therefore, the carbon fiber sheet is thin enough and can provide good battery protection.

[0032] Furthermore, the carbon fiber layer 300 is woven from a plurality of first fiber filaments 301a and a second fiber filament 301b, and the angle between the two fiber filaments is 90°. The metal braided layer 302 is woven from a plurality of first metal wires 302a and a second metal wire 302b, and the angle between the two metal wires is 90°. The mesh of the carbon fiber layer 300 is intertwined with a portion of the adhesive layer 200, and the angle is 90°. Under the premise of the same area and the same braided strips, the greater the number of meshes, the better the adhesion layer 200 can be adhered to, and the stronger the effect is. At the same time, the greater the number of meshes, the larger the buffer gap, and the carbon fiber sheet can theoretically be thinner.

[0033] Furthermore, a first metal wire 302a or a second metal wire 302b is respectively woven between the adjacent first fiber filaments 301a and the second fiber filaments 301b, and the first metal wire 302a and the second metal wire 302b are both copper wires. The metal wires and the carbon fiber wires are interlaced to improve the overall toughness of the carbon fiber layer 300 and the plasticity of each part of the carbon fiber layer 300, which makes it more convenient to install the fiber sheet in a narrow battery compartment and can reduce the tolerance of installing the fiber sheet. The metal wires can also evenly cover the battery surface, achieving a better heat dissipation effect.

[0034] Furthermore, in order to make the carbon fiber filaments more fluffy after weaving, each of the first fiber filaments 301a and the second fiber filaments 301b performs a circular motion along the xz axis according to the spiral line s while being stretched along the y axis. Figure 6 As shown, the overall volume of the carbon fiber filaments is larger in a fluffy state, and the compressed space is also larger. The carbon fiber filaments still have a certain elastic potential energy after compression, so they have the effect of providing buffering and vibration reduction for the host.

[0035] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0036] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0037] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A carbon fiber sheet for a mobile phone battery compartment, comprising a carbon fiber layer (300), wherein the carbon fiber layer (300) is sandwiched between two insulating layers (100), wherein the two insulating layers sandwich the carbon fiber layer (300) via an adhesive layer (200), wherein: The mesh of the carbon fiber layer (300) is intertwined with a portion of the adhesive layer (200); the carbon fiber layer (300) is formed by mixing a fiber braided layer (301) and a metal braided layer (302); and the carbon fibers in the fiber braided layer (301) are in a twisted or spiral state.

2. The carbon fiber sheet for a mobile phone battery compartment according to claim 1, characterized in that: The carbon fiber layer (300) is woven from a plurality of first fiber filaments (301a) and second fiber filaments (301b), and the angle between the two fiber filaments is 90°.

3. The carbon fiber sheet for a mobile phone battery compartment according to claim 1, characterized in that: The metal braided layer (302) is braided from a plurality of first metal wires (302a) and second metal wires (302b), and the angle between the two metal wires is 90°.

4. The carbon fiber sheet for a mobile phone battery compartment according to claim 2, characterized in that: A first metal wire (302a) or a second metal wire (302b) is respectively woven between adjacent first fiber filaments (301a) and second fiber filaments (301b).

5. The carbon fiber sheet for a mobile phone battery compartment according to claim 4, characterized in that: The first metal wire (302a) and the second metal wire (302b) are both copper wires.

6. The carbon fiber sheet for a mobile phone battery compartment according to claim 2, characterized in that: Each of the first fiber filaments (301a) and the second fiber filaments (301b) performs a circular motion along the xz axis according to the spiral line (s) while being stretched along the y axis.

Citation Information

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