A double-track automatic packaging machine

Abstract

The utility model discloses a double-track automatic packaging machine, including a feeding device, a cutting device and a detection swing plate device. The feeding device includes a reeling mechanism for releasing a material belt, a pulling mechanism for pulling the material belt, and a material track mechanism located between the reeling mechanism and the pulling mechanism for limiting the position of both sides of the material belt; the cutting device includes a first cutting mechanism and a second cutting mechanism arranged in sequence along the material track mechanism, the first cutting mechanism is used to cut off one side of the side-by-side materials, and the second cutting mechanism is used to cut off the other side of the side-by-side materials; the detection swing plate device includes a first detection swing plate mechanism and a second detection swing plate mechanism located on both sides of the material track mechanism, the first detection swing plate mechanism is connected to the first cutting mechanism, the second detection swing plate mechanism is connected to the second cutting mechanism, and the first detection swing plate mechanism and the second detection swing plate mechanism are centrally symmetrically distributed. Therefore, the production efficiency and yield rate can be improved, and space can be saved to make the machine structure more compact.

Description

Technical Field

[0001] The utility model relates to the field of electronic product packaging equipment, in particular to a double-track automatic packaging machine. Background Art

[0002] In the production process of electronic product parts, some stamping steps are required to form material strips, which need to be cut and tested before they can be packaged on trays. However, the traditional method uses manual or semi-automatic cutting and testing, which has low production efficiency and low yield rate. Due to the long process flow, some automatic packaging machines are not designed reasonably and are large in size. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a double-track automatic packaging machine, which can improve production efficiency and yield rate, and save space to make the machine structure more compact.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A double-track automatic packaging machine, comprising

[0006] A feeding device, comprising an unwinding mechanism for releasing the material tape, a pulling mechanism for pulling the material tape, and a material rail mechanism located between the unwinding mechanism and the pulling mechanism for limiting the position of both sides of the material tape;

[0007] The material cutting device comprises a first material cutting mechanism and a second material cutting mechanism sequentially arranged along the material track mechanism, wherein the first material cutting mechanism is used to cut off materials on one side of the parallel materials, and the second material cutting mechanism is used to cut off materials on the other side of the parallel materials;

[0008] A detection swing plate device is used to detect and swing materials, including a first detection swing plate mechanism and a second detection swing plate mechanism located on both sides of the material track mechanism, the first detection swing plate mechanism is connected to the first material cutting mechanism, the second detection swing plate mechanism is connected to the second material cutting mechanism, and the first detection swing plate mechanism and the second detection swing plate mechanism are distributed symmetrically with the center.

[0009] A double-track automatic packaging machine according to an embodiment of the utility model has at least the following beneficial effects: the material strip that needs to be cut, tested, and placed on a plate is released from the unwinding mechanism, and the pulling mechanism pulls forward a certain distance each time, and the material track mechanism plays a role of limiting. Since the materials are arranged side by side on the material strip, the first cutting mechanism is used to cut off the materials on one side of the side-by-side materials, and the second cutting mechanism is used to cut off the materials on the other side of the side-by-side materials, thereby separating the side-by-side materials. The first cutting mechanism is connected to the first detection and placing plate mechanism, and the second cutting mechanism is connected to the second detection and placing plate mechanism. In this way, the material can be processed separately to improve production efficiency, and the use of automated detection has a high yield rate. Then, the detection and placing plate device detects and places the material on the plate. Since the first detection and placing plate mechanism and the second detection and placing plate mechanism are centrally symmetrically distributed, space can be saved and the machine structure is more compact.

[0010] According to some embodiments of the present invention, a machine platform is further included, and the loading device, the cutting device and the detection and swinging device are all arranged on the machine platform.

[0011] Advantageously, the machine platform is provided to facilitate installation of a feeding device, a cutting device and a plate detection device.

[0012] According to some embodiments of the present invention, the first cutting mechanism and the second cutting mechanism both include a transport component, a detection component and a swing plate component.

[0013] It is beneficial to set up a handling component, a detection component and a plate arrangement component to respectively carry out handling detection and plate arrangement of materials.

[0014] According to some embodiments of the utility model, the conveying assembly includes a central turntable, a first track parallel to the direction of the material rail mechanism, a first cylinder driving the central turntable to move along the first track to the vicinity of the swing plate assembly, and a first PPU conveying module for sucking materials from the first cutting mechanism or the second cutting mechanism to the central turntable.

[0015] It is beneficial to set a first PPU handling module for sucking materials from the first cutting mechanism or the second cutting mechanism to the middle turntable, and the first cylinder drives the middle turntable to move along the first track to the vicinity of the swing plate assembly, and the swing plate assembly is used for swing plate packaging.

[0016] According to some embodiments of the present invention, the detection component includes a first AOI lens arranged above the first track and a second AOI lens arranged on both sides of the first track. The first AOI lens is used to detect the front of the material, and the second AOI lens is used to detect the side of the material.

[0017] It is beneficial that the first AOI lens set above the first track is used to detect the front of the material, mainly to detect whether there are problems such as crushing, leaking structure, welding defects, unqualified dimensions, burrs, etc. The second AOI lens set on both sides of the first track is used to detect the side of the material, mainly to detect whether there are problems such as weld point deviation, too large weld, unqualified dimensions, etc.

[0018] According to some embodiments of the utility model, the tray assembly includes a finished product bin for placing material trays, a second PPU handling module for sucking materials onto the material trays using the transfer tray for tray packaging, and a first defective product bin located next to the finished product bin.

[0019] It is beneficial to set up a second PPU handling module to absorb materials from the transfer tray into the tray of the finished product warehouse. When unqualified products are found, they can also be sucked out of the unqualified product warehouse, so that qualified products and unqualified products can be placed separately. When the material on the tray is full, it is manually taken out for packaging. If there is a shortage due to unqualified products, the number needs to be supplemented.

[0020] According to some embodiments of the present invention, a third AOI lens is provided on a side of the material track mechanism close to the unwinding mechanism, and the third AOI lens is used to detect the back side of the material.

[0021] It is beneficial to set up a third AOI lens to inspect the back of the material, mainly to detect whether there are problems such as crushing, leaking structure, welding defects, unqualified dimensions, burrs, etc.

[0022] According to some embodiments of the present utility model, a second defective product bin is further provided between the central turntable and the material track mechanism.

[0023] It is beneficial to set up a second qualified product warehouse, which mainly collects unqualified products detected by the third AOI lens and releases them to the second unqualified product warehouse during the movement of the first PPU handling module to the transfer plate.

[0024] According to some embodiments of the utility model, the finished product warehouse is provided with a plurality of workstations for placing material trays.

[0025] What is beneficial is that the finished product warehouse is equipped with multiple workstations for placing material trays, which can be switched with each other, which is conducive to improving the efficiency of material unloading.

[0026] According to some embodiments of the utility model, protective plates are provided on the periphery and top of the machine, and an interface display area and a controller are provided on the protective plates.

[0027] Advantageously, guard plates are provided on the periphery and top of the machine to ensure that the entire inspection and packaging process is carried out in a relatively clean environment, thereby ensuring product quality. At the same time, the guard plates are provided with an interface display area and a controller for easy control by the staff.

[0028] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0030] Figure 1 It is a schematic diagram of a material strip according to an embodiment of the utility model;

[0031] Figure 2 A schematic diagram of an embodiment of the utility model;

[0032] Figure 3 for Figure 2 Top view after opening the guard plate;

[0033] Figure 4 for Figure 2 Schematic diagram after opening the guard plate.

[0034] Figure numerals: material strip 100, unwinding mechanism 110, material pulling mechanism 120, material rail mechanism 130, first material cutting mechanism 140, second material cutting mechanism 150, material 160, machine 170, conveying assembly 180, detection assembly 190, swing plate assembly 200, turntable 210, first track 220, first cylinder 230, first PPU conveying module 240, first AOI lens 250, second AOI lens 260, finished product warehouse 270, material tray 280, second PPU conveying module 290, first defective product warehouse 300, third AOI lens 310, second defective product warehouse 320, guard plate 330, interface display area 340, controller 350. DETAILED DESCRIPTION

[0035] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0036] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0037] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0038] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0039] Reference below Figure 1-Figure 4 A double-track automatic packaging machine is described in detail with a specific embodiment. It is worth noting that the following description is only an exemplary description and not a specific limitation of the utility model.

[0040] like Figure 1-Figure 4 As shown, a double-track automatic packaging machine includes a feeding device, a cutting device and a plate detection device.

[0041] The feeding device includes a reeling mechanism 110 for releasing the material strip 100, a pulling mechanism 120 for pulling the material strip 100, and a material rail mechanism 130 located between the reeling mechanism 110 and the pulling mechanism 120 for limiting the position of both sides of the material strip 100; the cutting device includes a first cutting mechanism 140 and a second cutting mechanism 150 sequentially arranged along the material rail mechanism 130, such as Figure 1 As shown, the first cutting mechanism 140 is used to cut off the material 160 on one side of the parallel material 160, and the second cutting mechanism 150 is used to cut off the material 160 on the other side of the parallel material 160; the detection swing plate device is used to detect and swing the material 160, including a first detection swing plate mechanism and a second detection swing plate mechanism located on both sides of the material track mechanism 130, the first detection swing plate mechanism is connected to the first cutting mechanism 140, and the second detection swing plate mechanism is connected to the second cutting mechanism 150, as shown in FIG. Figure 3 As shown, the first detection swing plate mechanism and the second detection swing plate mechanism are centrally symmetrically distributed.

[0042] The material strip 100 that needs to be cut, tested, and placed on a plate is released from the unwinding mechanism 110, and the pulling mechanism 120 pulls forward a certain distance each time, and the material track mechanism 130 plays a role of limiting. Since the materials 160 are arranged side by side on the material strip 100, the first cutting mechanism 140 is used to cut off the material 160 on one side of the side-by-side materials 160, and the second cutting mechanism 150 is used to cut off the material 160 on the other side of the side-by-side materials 160, so as to separate the side-by-side materials 160. The first cutting mechanism 140 is connected to the first detection and placing plate mechanism, and the second cutting mechanism 150 is connected to the second detection and placing plate mechanism. In this way, the material 160 is processed separately to improve production efficiency, and the use of automated detection has a high yield rate. Then, the detection and placing plate device detects and places the material 160. Since the first detection and placing plate mechanism and the second detection and placing plate mechanism are centrally symmetrically distributed, space can be saved and the machine structure is more compact.

[0043] like Figure 3 and 4 As shown, it also includes a machine platform 170, and the feeding device, the cutting device and the detection and swinging device are all arranged on the machine platform 170. The machine platform 170 is convenient for installing the feeding device, the cutting device and the detection and swinging device.

[0044] Specifically, the first cutting mechanism 140 and the second cutting mechanism 150 both include a transport assembly 180, a detection assembly 190 and a swing plate assembly 200. The transport assembly 180, the detection assembly 190 and the swing plate assembly 200 are provided to respectively carry out transport detection and swing plate operation on the material 160. In addition, the transport assembly 180 includes a central turntable 210, a first track 220 parallel to the direction of the material track mechanism 130, a first cylinder 230 driving the central turntable 210 to move along the first track 220 to the vicinity of the swing plate assembly 200, and a first PPU transport module 240 for sucking the material 160 from the first cutting mechanism 140 or the second cutting mechanism 150 to the central turntable 210. The first PPU handling module 240 is used to suck the material 160 from the first cutting mechanism 140 or the second cutting mechanism 150 to the middle turntable 210, and the first cylinder 230 drives the middle turntable 210 to move along the first track 220 to the vicinity of the swing plate assembly 200, and the swing plate assembly 200 performs swing plate packaging. In addition, the detection component 190 includes a first AOI lens 250 arranged above the first track 220 and a second AOI lens 260 arranged on both sides of the first track 220. The first AOI lens 250 is used to detect the front of the material 160, and the second AOI lens 260 is used to detect the side of the material 160. The first AOI lens 250 arranged above the first track 220 is used to detect the front of the material 160, and mainly detects whether there are problems such as crushing, leaking structure, welding defect, unqualified size, burrs, etc. The second AOI lens 260 arranged on both sides of the first track 220 is used to detect the side of the material 160, and mainly detects whether there are problems such as welding point deviation, too large weld, unqualified size, etc. Furthermore, the tray assembly 200 includes a finished product bin 270 for placing a material tray 280 , a second PPU handling module 290 for sucking the material 160 onto the material tray 280 using a transfer plate 210 for tray packaging, and a first defective product bin 300 located next to the finished product bin 270 .

[0045] The second PPU handling module 290 is set to absorb the material 160 from the transfer disk 210 into the tray 280 of the finished product warehouse 270. When unqualified products are found, they can also be sucked out of the unqualified warehouse, so that qualified products and unqualified products are placed separately. When the material 160 on the tray 280 is full, it is manually taken out for packaging. If there is a shortage due to unqualified products, it needs to be supplemented.

[0046] It should be noted that if Figure 3 and Figure 4As shown, a third AOI lens 310 is provided on the side of the material rail mechanism 130 close to the unwinding mechanism 110, and the third AOI lens 310 is used to detect the back side of the material 160. The third AOI lens 310 is provided to detect the back side of the material 160, mainly to detect whether there are problems such as crushing, leaking structure, welding defect, unqualified size, burrs, etc. In addition, a second defective product warehouse 320 is provided between the turntable 210 and the material rail mechanism 130. The second qualified product warehouse is provided to mainly collect the defective products detected by the third AOI lens 310, and release them to the second defective product warehouse 320 during the movement of the first PPU handling module 240 to the turntable 210.

[0047] It is understandable that the finished product warehouse 270 is provided with a plurality of stations for placing the material trays 280. The finished product warehouse 270 is provided with a plurality of stations for placing the material trays 280, which can be switched with each other, which is conducive to improving the efficiency of unloading.

[0048] like Figure 2 As shown, the periphery and the top of the machine 170 are provided with a guard plate 330, and the guard plate 330 is provided with an interface display area 340 and a controller 350. The guard plate 330 is provided with the periphery and the top of the machine 170 to ensure that the entire inspection and packaging process is carried out in a relatively clean environment to ensure product quality. At the same time, the guard plate 330 is provided with the interface display area 340 and the controller 350 for the convenience of the staff to control.

[0049] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A double-track automatic packaging machine, characterized in that: include: A loading device, comprising an unwinding mechanism (110) for releasing a material strip (100), a material pulling mechanism (120) for pulling the material strip (100), and a material track mechanism (130) located between the unwinding mechanism (110) and the material pulling mechanism (120) for limiting the positions of both sides of the material strip (100); A material cutting device, comprising a first material cutting mechanism (140) and a second material cutting mechanism (150) which are sequentially arranged along the material track mechanism (130), wherein the first material cutting mechanism (140) is used to cut off materials (160) on one side of the parallel materials (160), and the second material cutting mechanism (150) is used to cut off materials (160) on the other side of the parallel materials (160); A detection swing plate device is used to detect and swing the material (160), comprising a first detection swing plate mechanism and a second detection swing plate mechanism located on both sides of the material track mechanism (130), the first detection swing plate mechanism is connected to the first material cutting mechanism (140), the second detection swing plate mechanism is connected to the second material cutting mechanism (150), and the first detection swing plate mechanism and the second detection swing plate mechanism are distributed in a centrally symmetrical manner.

2. A double-track automatic packaging machine according to claim 1, characterized in that: It also comprises a machine platform (170), on which the feeding device, the cutting device and the detection and swinging device are all arranged.

3. A double-track automatic packaging machine according to claim 2, characterized in that: The first material cutting mechanism (140) and the second material cutting mechanism (150) both comprise a transport component (180), a detection component (190) and a swing plate component (200).

4. A double-track automatic packaging machine according to claim 3, characterized in that: The transport assembly (180) includes a central turntable (210), a first track (220) parallel to the direction of the material track mechanism (130), a first cylinder (230) for driving the central turntable (210) to move along the first track (220) to the vicinity of the swing plate assembly (200), and a first PPU transport module (240) for sucking the material (160) from the first cutting mechanism (140) or the second cutting mechanism (150) to the central turntable (210).

5. The double-track automatic packaging machine according to claim 4, characterized in that: The detection component (190) comprises a first AOI lens (250) arranged above the first track (220) and a second AOI lens (260) arranged on both sides of the first track (220), wherein the first AOI lens (250) is used to detect the front side of the material (160), and the second AOI lens (260) is used to detect the side side of the material (160).

6. A double-track automatic packaging machine according to claim 5, characterized in that: The swing plate assembly (200) comprises a finished product bin (270) for placing a material tray (280), a second PPU handling module (290) for sucking the material (160) onto the material tray (280) using the middle transfer plate (210) for swing plate packaging, and a first defective product bin (300) located next to the finished product bin (270).

7. The double-track automatic packaging machine according to claim 6, characterized in that: A third AOI lens (310) is provided on a side of the material track mechanism (130) close to the unwinding mechanism (110), and the third AOI lens (310) is used to detect the back side of the material (160).

8. The double-track automatic packaging machine according to claim 7, characterized in that: A second defective product bin (320) is also provided between the central turntable (210) and the material track mechanism (130).

9. The double-track automatic packaging machine according to claim 6, characterized in that: The finished product warehouse (270) is provided with a plurality of workstations for placing material trays (280).

10. The double-track automatic packaging machine according to claim 2, characterized in that: A guard plate (330) is provided on the outer periphery and the top of the machine platform (170), and an interface display area (340) and a controller (350) are provided on the guard plate (330).

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