A new tensile test instrument for stripping braids
By designing a new tensile testing instrument including tensioning, testing and clamping mechanisms, the problem of insufficient precision of tape peeling test in the prior art is solved, and high-precision tensile testing and multi-angle peeling testing of tape braiding are realized.
Patent Information
- Application Number
- CN202420567223.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The existing automatic tape peeling tension tester can only perform 180° peeling test, and cannot tighten the tape, resulting in insufficient detection accuracy.
A new tensile testing instrument including a tensioning mechanism, a testing mechanism and a clamping mechanism is designed. The tensioning mechanism can tighten the braiding through the rotating roller and screw system driven by the cylinder and motor; the test mechanism can perform 90° and 180° peeling tests through the lifting groove and column system driven by the screw and motor; the clamping mechanism can clamp and fix the braiding upper cover belt through the bidirectional threaded rod and the motor-driven L-shaped clamp.
The tensioning operation of the braiding is realized, which improves the accuracy of the tensile force test; two measurement methods can be tested (90° and 180° peeling) to meet different testing needs; the clamping mechanism ensures the stable fixation of the braiding is avoided, and errors during the testing process are avoided.
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Figure CN222743050U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of braid stripping test, and in particular relates to a novel tensile force test instrument for braid stripping. Background Art
[0002] Taping is used to package bulk component products, with the carrier tape at the bottom and the cover tape at the top, to fix the components between the carrier tape and the cover tape. The tape needs to be tested for peeling tension to ensure that the carrier tape and the cover tape will not separate after the components are packaged, causing the components to scatter. When performing a peeling tension test on the tape, the lower tape and the upper cover tape at one end of the tape need to be separated, and the ends of the lower tape and the upper cover tape need to be fixed to the corresponding structure respectively, so as to facilitate subsequent tension testing.
[0003] In the related art, an automatic tester for the stripping tension of braid is disclosed, including a tensile gauge, a sensor, a tensile frame, a slide rail, a strip presentation platform, a motor, a lead screw, a display, and a controller. The tensile gauge is installed on the tensile frame, and a sensor is provided at one end of the tensile gauge close to the strip presentation platform. A display is provided on the left side of the tensile gauge, and the display is connected to the tensile gauge through a cable. A slide rail is provided on the right side of the tensile gauge, and a strip presentation platform is provided on the slide rail. A motor is provided on the left side of the slide rail, and the motor is connected to the slide rail through a lead screw. A controller is provided on the left side of the motor, and the controller controls the movement of the lead screw by controlling the motor, and drives the slide rail to move through the lead screw. The device has a reasonable design, a simple structure, and is easy to operate. The stripping of braid is performed by the movement of the slide rail, and the test results are accurate. The data can be well transmitted to a computer through the sensor.
[0004] However, the above structure still has some shortcomings. When the device is in use, it can only perform a 180° peeling test on the braid and cannot tighten and straighten the braid.
[0005] Therefore, it is necessary to provide a new type of tensile testing instrument for stripping braids to solve the above technical problems. Utility Model Content
[0006] The technical problem solved by the utility model is to provide a novel tension testing instrument for braid stripping which can adjust the tension testing angle of the braid according to the testing requirements and can tighten the braid to improve the testing accuracy.
[0007] In order to solve the above technical problems, the utility model provides a novel tensile testing instrument for stripping braids, comprising: a workbench, on which a tensioning mechanism, a testing mechanism and a clamping mechanism are installed;
[0008] The tensioning mechanism includes an L-shaped plate, a strip-shaped plate, a first pressing plate, a first cylinder, two first fixing plates, a rotating shaft, a rotating roller and a first motor. The L-shaped plate is fixedly installed on the top of the workbench. The strip-shaped plate is fixedly installed on the L-shaped plate. The first pressing plate is arranged above the strip-shaped plate. The first cylinder is fixedly installed on the L-shaped plate. The output shaft of the first cylinder is fixedly connected to the first pressing plate. The two first fixing plates are both fixedly installed on the top of the workbench. The rotating shaft is rotatably installed on the two first fixing plates. The rotating roller is fixedly sleeved on the rotating shaft. The first motor is fixedly installed on the corresponding first fixing plate. The output shaft of the first motor is fixedly connected to one end of the rotating shaft;
[0009] The testing mechanism includes two second fixing plates, a first screw rod, a second motor, a column, a lifting groove, a second screw rod, a third motor, a lifting plate, a tensiometer and a C-shaped plate. The two second fixing plates are both fixedly installed on the top of the workbench. The first screw rod is rotatably installed on the two second fixing plates. The second motor is fixedly installed on the corresponding second fixing plate. The output shaft of the second motor is fixedly connected to the first screw rod. The column is threadedly sleeved on the first screw rod. The lifting groove is opened on the outer wall of one side of the column. The second screw rod is rotatably installed in the lifting groove. The third motor is fixedly installed on the top of the column. The output shaft of the third motor is fixedly connected to the second screw rod. The lifting plate is threadedly sleeved on the second screw rod. The tensiometer is fixedly installed on the bottom of the lifting plate. The C-shaped plate is fixedly installed on the bottom of the tensiometer.
[0010] As a further solution of the present utility model, the clamping mechanism includes a rectangular frame, a bidirectional threaded rod, a fourth motor and two L-shaped clamping plates. The rectangular frame is fixedly installed on the bottom of the C-shaped plate. The bidirectional threaded rod is rotatably installed in the rectangular frame. The fourth motor is fixedly installed on the outer wall of one side of the rectangular frame. The output shaft of the fourth motor is fixedly connected to one end of the bidirectional threaded rod. The two L-shaped clamping plates are both threadedly sleeved on the bidirectional threaded rod.
[0011] As a further solution of the present utility model, a slotted groove is opened on the rotating roller, and a second cylinder is fixedly installed in the slotted groove. The output shaft of the second cylinder is fixedly installed with a second pressing plate.
[0012] As a further solution of the present utility model, a limiting sliding groove is opened on the top of the workbench, and a limiting sliding block is slidably installed in the limiting sliding groove. The top of the limiting sliding block is fixedly connected to the column.
[0013] As a further solution of the present utility model, two limiting sliding rods are fixedly installed in the rectangular frame. The two limiting sliding rods both penetrate through the two L-shaped clamping plates and are slidably connected to the L-shaped clamping plates.
[0014] As a further solution of the utility model, a controller is fixedly installed on the top of the workbench, and four supporting legs are fixedly installed on the bottom of the workbench.
[0015] Compared with the related art, the new tensile testing instrument for braid stripping provided by the utility model has the following beneficial effects:
[0016] 1. The utility model provides a tensioning mechanism to tighten the braid, thereby improving the accuracy of the tension test;
[0017] 2. The utility model provides a testing mechanism so that two measuring methods can be used to perform 90° peeling and 180° peeling tensile tests on the braid;
[0018] 3. The utility model is provided with a clamping mechanism so as to clamp and fix one end of the cover tape on the braided tape. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0020] Figure 1 A three-dimensional structural schematic diagram of a novel tensile testing instrument for stripping braid provided by the utility model;
[0021] Figure 2 A schematic diagram of the first partial structure of a novel tensile testing instrument for braid stripping provided by the utility model;
[0022] Figure 3 This is a schematic diagram of the second partial structure of the novel tensile testing instrument for braid stripping provided by the utility model.
[0023] In the figure: 1. workbench; 2. L-shaped plate; 3. strip plate; 4. first pressure plate; 5. first cylinder; 6. first fixed plate; 7. rotating shaft; 8. rotating roller; 9. first motor; 10. second fixed plate; 11. first screw rod; 12. second motor; 13. column; 14. lifting slot; 15. second screw rod; 16. third motor; 17. lifting plate; 18. dynamometer; 19. L-shaped plate; 20. rectangular frame; 21. bidirectional threaded rod; 22. fourth motor; 23. L-shaped clamp; 24. slot; 25. second cylinder; 26. second pressure plate. DETAILED DESCRIPTION
[0024] Please refer to Figure 1 , Figure 2 and Figure 3 ,in, Figure 1 A three-dimensional structural schematic diagram of a novel tensile testing instrument for stripping braids provided by the utility model; Figure 2The first partial structural schematic diagram of the novel tensile testing instrument for tape stripping provided by the present utility model; Figure 3 The second partial structural schematic diagram of the novel tensile testing instrument for tape stripping provided by the present utility model. The novel tensile testing instrument for tape stripping includes: a workbench 1, on which a tensioning mechanism, a testing mechanism and a clamping mechanism are installed;
[0025] The tensioning mechanism includes an L-shaped plate 2, a strip-shaped plate 3, a first pressing plate 4, a first cylinder 5, two first fixing plates 6, a rotating shaft 7, a rotating roller 8 and a first motor 9. The L-shaped plate 2 is fixedly installed on the top of the workbench 1, the strip-shaped plate 3 is fixedly installed on the L-shaped plate 2, the first pressing plate 4 is arranged above the strip-shaped plate 3, the first cylinder 5 is fixedly installed on the L-shaped plate 2, the output shaft of the first cylinder 5 is fixedly connected with the first pressing plate 4, the two first fixing plates 6 are both fixedly installed on the top of the workbench 1, the rotating shaft 7 is rotatably installed on the two first fixing plates 6, the rotating roller 8 is fixedly sleeved on the rotating shaft 7, the first motor 9 is fixedly installed on the corresponding first fixing plate 6, and the output shaft of the first motor 9 is fixedly connected with one end of the rotating shaft 7;
[0026] The testing mechanism includes two second fixing plates 10, a first screw rod 11, a second motor 12, a column 13, a lifting groove 14, a second screw rod 15, a third motor 16, a lifting plate 17, a tensile meter 18 and a U-shaped plate 19. The two second fixing plates 10 are both fixedly installed on the top of the workbench 1, the first screw rod 11 is rotatably installed on the two second fixing plates 10, the second motor 12 is fixedly installed on the corresponding second fixing plate 10, the output shaft of the second motor 12 is fixedly connected with the first screw rod 11, the column 13 is threadedly sleeved on the first screw rod 11, the lifting groove 14 is opened on the outer wall of one side of the column 13, the second screw rod 15 is rotatably installed in the lifting groove 14, the third motor 16 is fixedly installed on the top of the column 13, the output shaft of the third motor 16 is fixedly connected with the second screw rod 15, the lifting plate 17 is threadedly sleeved on the second screw rod 15, the tensile meter 18 is fixedly installed at the bottom of the lifting plate 17, and the U-shaped plate 19 is fixedly installed at the bottom of the tensile meter 18.
[0027] As Figure 3 shown, the clamping mechanism includes a rectangular frame 20, a bidirectional threaded rod 21, a fourth motor 22 and two L-shaped clamping plates 23. The rectangular frame 20 is fixedly installed at the bottom of the U-shaped plate 19, the bidirectional threaded rod 21 is rotatably installed in the rectangular frame 20, the fourth motor 22 is fixedly installed on the outer wall of one side of the rectangular frame 20, the output shaft of the fourth motor 22 is fixedly connected with one end of the bidirectional threaded rod 21, and the two L-shaped clamping plates 23 are both threadedly sleeved on the bidirectional threaded rod 21;
[0028] By providing a clamping mechanism, one end of the cover tape on the braided tape can be clamped and fixed.
[0029] like Figure 2 As shown, a slot 24 is formed on the rotating roller 8, a second cylinder 25 is fixedly installed in the slot 24, and a second pressing plate 26 is fixedly installed on the output shaft of the second cylinder 25;
[0030] By providing the slot 24, the second cylinder 25 and the second pressing plate 26, one end of the braid can be clamped and fixed, so that the roller 8 can rotate and tighten the braid.
[0031] like Figure 1 As shown, a limit slide groove is provided on the top of the workbench 1, a limit slider is slidably installed in the limit slide groove, and the top of the limit slider is fixedly connected to the column 13;
[0032] By providing the limiting sliding groove and the limiting sliding block, the column 13 can be restricted so that the column 13 can move smoothly.
[0033] like Figure 3 As shown, two limit sliding rods are fixedly installed in the rectangular frame 20, and the two limit sliding rods both pass through two L-shaped clamping plates 23 and are slidably connected to the L-shaped clamping plates 23;
[0034] By providing the limiting sliding rod and the limiting sliding block, the two L-shaped clamping plates 23 can be restricted so that the L-shaped clamping plates 23 can move smoothly.
[0035] like Figure 1 As shown, a controller is fixedly installed on the top of the workbench 1, and four supporting legs are fixedly installed on the bottom of the workbench 1;
[0036] By setting up a controller, the device can be controlled by the controller and supported by the supporting legs.
[0037] The working principle of the new tensile tester for braid stripping provided by the utility model is as follows:
[0038] The first step: when in use, put one end of the braid into the slot 24, start the second cylinder 25, clamp and fix one end of the braid through the second pressing plate 26, separate the upper cover belt and the lower belt at one end of the braid, put the lower belt between the strip plate 3 and the first pressing plate 4, start the first cylinder 5, move the first pressing plate 4 downward to fix one end of the lower belt, place one end of the upper cover belt between the two L-shaped clamping plates 23, start the fourth motor 22, the fourth motor 22 drives the bidirectional threaded rod 21 to rotate, the bidirectional threaded rod 21 drives the two L-shaped clamping plates 23 to approach each other, so that the two L-shaped clamping plates 23 clamp and fix one end of the upper cover belt, start the first motor 9, the first motor 9 drives the rotating shaft 7 to rotate, the rotating shaft 7 drives the rotating roller 8 to rotate, and the braid is wound up, thereby tightening the braid;
[0039] Step 2: When performing a 90° braid peeling test, start the third motor 16, the third motor 16 drives the second screw 15 to rotate, the second screw 15 drives the lifting plate 17 to move upward, so as to pull up the upper cover tape, start the second motor 12, the second motor 12 drives the first screw 11 to rotate, the first screw 11 drives the column 13 to move, so that the column 13 moves rightward following the braid peeling speed, so that the upper cover tape and the braid are kept vertical, at this time, record the tension value of the tensile meter 18, and complete the 90° peeling tension test of the braid;
[0040] The third step: when performing a 180° braid peeling test, start the second motor 12, the second motor 12 drives the first screw 11 to rotate, and the first screw 11 drives the column 13 to move, so that the column 13 moves to the right. At this time, the tension value of the tensile meter 18 is recorded to complete the 180° peeling tension test of the braid.
[0041] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0042] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0043] Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.
Claims
1. A new type of tensile testing instrument for stripping braids, characterized in that: Including: A workbench, on which a tensioning mechanism, a testing mechanism and a clamping mechanism are installed; The tensioning mechanism includes an L-shaped plate, a strip-shaped plate, a first pressing plate, a first cylinder, two first fixing plates, a rotating shaft, a rotating roller and a first motor. The L-shaped plate is fixedly installed on the top of the workbench. The strip-shaped plate is fixedly installed on the L-shaped plate. The first pressing plate is arranged above the strip-shaped plate. The first cylinder is fixedly installed on the L-shaped plate. The output shaft of the first cylinder is fixedly connected to the first pressing plate. The two first fixing plates are both fixedly installed on the top of the workbench. The rotating shaft is rotatably installed on the two first fixing plates. The rotating roller is fixedly sleeved on the rotating shaft. The first motor is fixedly installed on the corresponding first fixing plate. The output shaft of the first motor is fixedly connected to one end of the rotating shaft; The testing mechanism includes two second fixing plates, a first screw rod, a second motor, a column, a lifting groove, a second screw rod, a third motor, a lifting plate, a tensiometer and a U-shaped plate. The two second fixing plates are both fixedly installed on the top of the workbench. The first screw rod is rotatably installed on the two second fixing plates. The second motor is fixedly installed on the corresponding second fixing plate. The output shaft of the second motor is fixedly connected to the first screw rod. The column is threadedly sleeved on the first screw rod. The lifting groove is opened on the outer wall of one side of the column. The second screw rod is rotatably installed in the lifting groove. The third motor is fixedly installed on the top of the column. The output shaft of the third motor is fixedly connected to the second screw rod. The lifting plate is threadedly sleeved on the second screw rod. The tensiometer is fixedly installed on the bottom of the lifting plate. The U-shaped plate is fixedly installed on the bottom of the tensiometer.
2. The novel tensile testing instrument for stripping braid according to claim 1 is characterized in that: The clamping mechanism includes a rectangular frame, a bidirectional threaded rod, a fourth motor and two L-shaped clamping plates. The rectangular frame is fixedly installed on the bottom of the U-shaped plate. The bidirectional threaded rod is rotatably installed in the rectangular frame. The fourth motor is fixedly installed on the outer wall of one side of the rectangular frame. The output shaft of the fourth motor is fixedly connected to one end of the bidirectional threaded rod. The two L-shaped clamping plates are both threadedly sleeved on the bidirectional threaded rod.
3. The novel tensile testing instrument for stripping braid according to claim 1 is characterized in that: A slot is opened on the rotating roller, and a second cylinder is fixedly installed in the slot. The output shaft of the second cylinder is fixedly installed with a second pressing plate.
4. The novel tensile testing instrument for stripping braid according to claim 1 is characterized in that: A limit sliding groove is opened on the top of the workbench, and a limit sliding block is slidably installed in the limit sliding groove. The top of the limit sliding block is fixedly connected to the column.
5. The novel tensile testing instrument for stripping braid according to claim 2 is characterized in that: Two limit sliding rods are fixedly installed in the rectangular frame. The two limit sliding rods both penetrate through the two L-shaped clamping plates and are slidably connected to the L-shaped clamping plates.
6. The novel tensile testing instrument for stripping braid according to claim 1 is characterized by: A controller is fixedly installed on the top of the workbench, and four supporting legs are fixedly installed on the bottom of the workbench.