High-speed liquid filling production line
By designing a high-speed liquid filling production line, including a rotary filling and sealing machine, an automatic bag-up machine for suction bags and a tuning push machine, the problem of multiple working steps and long time-consuming of existing equipment is solved, and the rapid organization and feeding of suction bags is achieved, and the efficiency of filling and sealing is improved.
Patent Information
- Application Number
- CN202421607979.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The existing suction nozzle bag assembly and delivery equipment has many steps, which is difficult to shorten the time and cannot meet the needs of large-scale industrial production. In particular, it is impossible to cooperate with the turntable packaging bag conveyor to complete the filling and sealing of the suction nozzle bag at high speed.
A high-speed liquid filling production line is designed, including a rotary type filling and sealing machine, a suction nozzle bag automatic bag loading machine and a suction nozzle bag finishing push machine. Through a multi-belt horizontal conveying mechanism, a curved belt clipping mechanism and a chute arrangement push mechanism, the suction nozzle bag is converted from a flat state to an upright state, and is quickly fed into the suction nozzle groove of the rotary type filling and sealing machine.
It realizes the rapid organization and feeding of the nozzle bag, can keep up with the speed of the turntable filling and sealing machine, greatly improves the efficiency of the nozzle bag filling and sealing cover, and meets the needs of industrial production.
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Figure CN222743072U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to liquid filling equipment, in particular to a high-speed liquid filling production line with a nozzle bag having a fast bag loading speed. Background Art
[0002] At present, the spout bag sorting and feeding equipment used in the packaging machine usually adopts a robot to take out a spout bag from the spout bag storage device, and then send the spout bag into the packaging bag conveying mechanism through the steps of changing the angle, vertical movement and horizontal movement.
[0003] However, the above-mentioned nozzle bag sorting and delivery equipment has many working steps and is difficult to shorten, so it is difficult to meet the needs of large-scale industrial production, especially it cannot be used for a turntable packaging bag conveying mechanism with high working efficiency.
[0004] Therefore, currently the only way for manufacturers to solve the problem is to manually or use special equipment (such as a robot that can perform the same actions as manual operation) to sequentially send the spout bags to the turntable packaging bag conveying mechanism. However, the above two methods still have low working efficiency and cannot cooperate with the turntable packaging bag conveying mechanism to complete the filling and sealing of the spout bags at high speed. Utility Model Content
[0005] The purpose of the utility model is to provide a high-speed liquid filling production line, which has a fast nozzle bag loading speed. The technical solution adopted is as follows:
[0006] A high-speed liquid filling production line comprises a turntable filling and sealing machine, which has an intermittently rotating turntable with a plurality of nozzle slots on the edge of the turntable, and is characterized in that: the high-speed liquid filling production line also comprises a nozzle bag automatic bagging machine and a nozzle bag sorting and pushing machine, the nozzle bag sorting and pushing machine, the nozzle bag automatic bagging machine and the turntable filling and sealing machine are connected in sequence; the nozzle bag sorting and pushing machine converts the nozzle bags in a lying state into an upright state in sequence and pushes them out one by one, the nozzle bag automatic bagging machine receives the nozzle bags in an upright state with an empty hanging rod at the entrance, and then sends the hanging rod full of nozzle bags to the exit, and then the hanging rod full of nozzle bags is sequentially connected to the nozzle slots of the turntable of the turntable filling and sealing machine and the nozzle bags are sequentially sent into these nozzle slots.
[0007] The preferred solution is that the nozzle bag sorting and pushing machine includes
[0008] The multi-belt horizontal conveying mechanism uses multiple parallel conveying belts to convey multiple nozzle bags in a flat state;
[0009] The arc-shaped belt clamping and conveying mechanism uses a clamping belt and an arc-shaped slide to clamp multiple nozzle bags and gradually convert them from a flat state to an upright state;
[0010] The first chute type arrangement and pushing mechanism sends the nozzle bags in an upright state into the first chute in sequence for arrangement and pushes them forward successively until they are sent out in sequence at the first chute outlet.
[0011] The preferred solution is that the automatic bagging machine for suction nozzle bags includes a frame and a bagging station, a connecting rod station, a pick-up and place rod station, and a bagging station arranged on the frame. The bagging station and the connecting rod station are arranged on one side of the frame, the bagging station is located above the connecting rod station, the pick-up and place rod station and the bagging station are arranged on the other side of the frame, and the bagging station is located above the pick-up and place rod station; the frame is also equipped with
[0012] The first lifting manipulator holds an empty hanging rod to receive the nozzle bags sent by the nozzle bag sorting and pushing machine at the bagging station, and descends to the connecting rod station to put down the hanging rod filled with nozzle bags;
[0013] Double-chain intermittent conveying mechanism, two parallel chains move intermittently synchronously, receive the hanging rods filled with nozzle bags and send them to the pick-and-place rod station, receive the empty hanging rods at the pick-and-place rod station and take them to the outside to pour out the empty hanging rods;
[0014] The second lifting manipulator clamps the hanging rod filled with nozzle bags at the pick-and-place rod station and rises to the bag loading station, waits at the bag loading station for all nozzle bags to be pushed out of the hanging rod, and then descends to the pick-and-place rod station with the empty hanging rod to put down the empty hanging rod;
[0015] The second chute type arrangement and pushing mechanism sends the nozzle bags on the hanging rod into the second chute in sequence for arrangement and pushes them forward successively until they are sent out in sequence at the second chute outlet.
[0016] Compared with the prior art, the utility model has the beneficial effect that, due to the provision of the automatic spout bag loading machine and the spout bag sorting and pushing machine, the spout bags can be sorted, converted from a lying state to an upright state, loaded into a hanging rod, transported by the hanging rod, and fed into a turntable by the spout bags on the hanging rod, and the speed of feeding the spout bags into the turntable can keep up with the speed of the turntable, thereby greatly improving the efficiency of filling and capping the spout bags. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of an embodiment of the utility model. DETAILED DESCRIPTION
[0018] like Figure 1As shown, a high-speed liquid filling production line in one embodiment of the present application comprises a turntable filling and sealing machine 1, a nozzle bag automatic bagging machine 2, and a nozzle bag sorting and pushing machine 3. The turntable filling and sealing machine 1 has an intermittently rotating turntable 101, and the edge of the turntable 101 has a plurality of nozzle slots 102. The nozzle bag sorting and pushing machine 3, the nozzle bag automatic bagging machine 2, and the turntable filling and sealing machine 1 are connected in sequence; the nozzle bag sorting and pushing machine 3 converts the nozzle bags 4 in a lying state into an upright state in sequence and pushes them out one by one, the nozzle bag automatic bagging machine 2 receives the nozzle bags 4 in an upright state with an empty hanging rod 5 at the entrance, and then sends the hanging rod 5 full of nozzle bags 4 to the exit, and then the hanging rod 5 full of nozzle bags 4 is connected to the nozzle slots 102 of the turntable 101 of the turntable filling and sealing machine 1 in sequence and sends the nozzle bags 4 into these nozzle slots 102 in sequence.
[0019] like Figure 1 As shown, in an optional embodiment of the present application, the nozzle bag sorting and pushing machine 3 includes
[0020] The multi-belt horizontal conveying mechanism 301 uses a plurality of mutually parallel conveying belts 3011 to convey a plurality of nozzle bags 4 in a lying state;
[0021] The arc-shaped belt clamping and conveying mechanism 302 uses a clamping and conveying belt 3021 and an arc-shaped slide groove 3022 to clamp a plurality of nozzle bags 4 and successively convert them from a lying state to an upright state;
[0022] The first chute type arrangement and pushing mechanism 303 sequentially sends the nozzle bags 4 in the upright state into the first chute 3031 for arrangement and pushes them forward successively until they are sequentially sent out at the exit of the first chute 3031. In this embodiment, a reciprocating motion mechanism 3032 composed of a servo motor, a rocker rod, and a push plate is used to complete the work of pushing the nozzle bags 4 into the first chute 3031 for arrangement and pushing them forward successively.
[0023] like Figure 1 As shown, an optional embodiment of the present application, the multi-belt horizontal conveying mechanism 301 is a belt conveying mechanism composed of a first servo motor, a plurality of conveying pulleys, and a plurality of conveying belts 3011. The arcuate belt clamping mechanism 302 is a belt-type clamping mechanism composed of a second servo motor, a clamping belt 3021, a plurality of clamping pulleys, and an arcuate slide 3022. The first slide-type arrangement and pushing mechanism 303 is a slide-type arrangement and pushing mechanism composed of a first slide 3031, a cylinder, a rocker rod, and a push plate.
[0024] like Figure 1As shown, an optional embodiment of the present application, the automatic bagging machine 2 for suction nozzle bags includes a frame 201 and a bagging station A, a connecting rod station B, a pick-up and place rod station C, and a bagging station D arranged on the frame 201. The bagging station A and the connecting rod station B are arranged on one side of the frame 201, and the bagging station A is located above the connecting rod station B. The pick-up and place rod station C and the bagging station D are arranged on the other side of the frame 201, and the bagging station D is located above the pick-up and place rod station C. The frame 201 is also equipped with
[0025] The first lifting manipulator 202 holds an empty hanging rod 5 to receive the nozzle bag 4 delivered by the nozzle bag sorting and pushing machine 3 at the bagging station A, and descends to the connecting rod station B to put down the hanging rod 5 filled with nozzle bags 4;
[0026] The double-chain intermittent conveying mechanism 203, two parallel chains 2031 synchronously perform intermittent motion, receive the hanging rod 5 filled with nozzle bags 4 and send it to the pick-and-place rod station C, receive the empty hanging rod 5 at the pick-and-place rod station C and bring it to the outside to pour out the empty hanging rod 5;
[0027] The second lifting manipulator 204 clamps the hanging rod 5 filled with nozzle bags 4 at the pick-and-place rod station C and rises to the bag loading station D, waits at the bag loading station D for all nozzle bags 4 to be pushed out of the hanging rod 5, and descends to the pick-and-place rod station C with the empty hanging rod 5 to put down the empty hanging rod 5;
[0028] The second chute type arrangement and pushing mechanism (not visible in the figure) sequentially sends the nozzle bags 4 on the hanging rod 5 into the second chute 2051 for arrangement and pushes them forward successively until they are sequentially sent out of the outlet of the second chute 2051. In this embodiment, the second chute type arrangement and pushing mechanism adopts a reciprocating motion mechanism composed of a cylinder and a lever to realize the work of pushing the nozzle bags 4.
[0029] like Figure 1 As shown, an optional embodiment of the present application, the turntable filling and sealing machine 1 also includes a filling mechanism 103, a cleaning mechanism 104, a capping mechanism 105, and a capping mechanism 106, and the filling mechanism 103, the cleaning mechanism 104, the capping mechanism 105, and the capping mechanism 106 are arranged in sequence along the circumference of the turntable 101.
[0030] Combine the following Figure 1 Introduce the working process:
[0031] Spout bag sorting and pushing machine 3 works:
[0032] The operator 6 continuously places the nozzle bags 4 flat on the multiple conveying belts 3011 of the multi-belt horizontal conveying mechanism 301 that are intermittently moving, and the multi-belt horizontal conveying mechanism 301 conveys the multiple nozzle bags 4 forward in sequence;
[0033] The conveying belt 3021 of the arc-shaped belt conveying mechanism 302 continuously takes the nozzle bags 4 from the outlet of the multi-belt horizontal conveying mechanism 301, and the conveying belt 3021 cooperates with the arc-shaped slide groove 3022 to successively convert the plurality of nozzle bags 4 from the lying state to the upright state;
[0034] The first chute type arrangement and pushing mechanism 303 continuously sends the nozzle bags 4 in an upright state at the outlet of the arc chute 3022 of the arc belt clamping and feeding mechanism 302 into the first chute 3031 in sequence for arrangement and pushes them forward successively until they are sent out in sequence at the outlet of the first chute 3031.
[0035] Spout bag automatic bagging machine 2 working:
[0036] The first lifting manipulator 202 holds an empty hanging rod 5 (manual or automatic equipment delivers the hanging rod 5 to the first lifting manipulator 202 for clamping) and receives the nozzle bag 4 delivered by the nozzle bag sorting and pushing machine 3 at the bagging station A, and descends to the connecting rod station B to put down the hanging rod 5 filled with nozzle bags 4;
[0037] The double-chain intermittent conveying mechanism 203 receives the hanging rod 5 filled with nozzle bags 4 at the connecting rod station B and delivers it to the picking and placing rod station C;
[0038] The second lifting manipulator 204 clamps the hanging rod 5 filled with nozzle bags 4 at the pick-and-place rod station C and rises to the bag loading station D. The second chute type arrangement and pushing mechanism 205 sequentially sends the nozzle bags 4 on the hanging rod 5 into the second chute 2051 for arrangement and pushes them forward successively until they are sent out in sequence at the exit of the second chute 2051. The second lifting manipulator 204 waits at the bag loading station D for all nozzle bags 4 to be pushed out of the hanging rod 5, and then descends to the pick-and-place rod station C with the empty hanging rod 5 to put down the empty hanging rod 5.
[0039] The double-chain intermittent conveying mechanism 203 receives the empty hanging rods 5 at the pick-and-place rod station C and brings them to the outside to pour out the empty hanging rods 5.
[0040] Working of rotary filling and sealing machine 1:
[0041] The turntable 101 rotates intermittently, and a plurality of nozzle slots 102 on the edge of the turntable 101 are connected to the outlet of the second chute 2051 in sequence. Each time the turntable stops moving, the nozzle slot 102 connected to the outlet of the second chute 2051 receives the nozzle of a nozzle bag, and the turntable 101 carries a plurality of nozzle bags 4 and passes through the filling mechanism 103 (filling the nozzle bags 4), the cleaning mechanism 104 (cleaning the outside of the nozzle bags 4), the capping mechanism 105 (putting the sealing cover on the nozzle of the nozzle bag 4), and the capping mechanism 106 (tightening the sealing cover on the nozzle of the nozzle bag).
[0042] In addition, it should be noted that the names of the various parts of the specific embodiments described in this specification may be different, and any equivalent or simple changes made based on the structure, features and principles described in the utility model patent concept are included in the protection scope of the utility model patent. The technical personnel of the technical field to which the utility model belongs can make various modifications or supplements to the specific embodiments described or replace them in a similar manner, as long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, they should all fall within the protection scope of the utility model.
Claims
1. A high-speed liquid filling production line, including a turntable filling and sealing machine, the turntable filling and sealing machine has an intermittently rotating turntable, and the edge of the turntable has a plurality of suction nozzle grooves, characterized in that: The high-speed liquid filling production line also includes a spout bag automatic bagging machine, a spout bag sorting and pushing machine, which are connected in sequence; the spout bag sorting and pushing machine converts the spout bags in a lying state into an upright state in sequence and pushes them out one by one, the spout bag automatic bagging machine receives the spout bags in an upright state with an empty hanging rod at the entrance, and then sends the hanging rod full of spout bags to the exit, and then the hanging rod full of spout bags is connected to the nozzle slots of the turntable of the turntable filling and sealing machine in sequence and sends the spout bags into these nozzle slots in sequence.
2. The high-speed liquid filling production line according to claim 1, characterized in that: The nozzle bag sorting and pushing machine comprises The multi-belt horizontal conveying mechanism uses multiple parallel conveying belts to convey multiple nozzle bags in a flat state; The arc-shaped belt clamping and conveying mechanism uses a clamping belt and an arc-shaped slide to clamp multiple nozzle bags and gradually convert them from a lying state to an upright state; The first chute type arrangement and pushing mechanism sends the nozzle bags in an upright state into the first chute in sequence for arrangement and pushes them forward successively until they are sent out in sequence at the first chute outlet.
3. The high-speed liquid filling production line according to claim 1, characterized in that: The automatic bagging machine for nozzle bags comprises a frame and a bagging station, a connecting rod station, a pick-and-place rod station, and a bagging station arranged on the frame. The bagging station and the connecting rod station are arranged on one side of the frame, the bagging station is located above the connecting rod station, the pick-and-place rod station and the bagging station are arranged on the other side of the frame, and the bagging station is located above the pick-and-place rod station; the frame is also equipped with The first lifting manipulator holds an empty hanging rod to receive the nozzle bags sent by the nozzle bag sorting and pushing machine at the bagging station, and descends to the connecting rod station to put down the hanging rod filled with nozzle bags; Double-chain intermittent conveying mechanism, two parallel chains move intermittently synchronously, receive the hanging rods filled with nozzle bags and send them to the pick-and-place rod station, receive the empty hanging rods at the pick-and-place rod station and take them to the outside to pour out the empty hanging rods; The second lifting manipulator clamps the hanging rod filled with nozzle bags at the pick-and-place rod station and rises to the bag loading station, waits at the bag loading station for all nozzle bags to be pushed out of the hanging rod, and then descends to the pick-and-place rod station with the empty hanging rod to put down the empty hanging rod; The second chute type arrangement and pushing mechanism sends the nozzle bags on the hanging rod into the second chute in sequence for arrangement and pushes them forward successively until they are sent out in sequence at the second chute exit.
4. The high-speed liquid filling production line according to any one of claims 1 to 3, characterized in that: The rotary disk filling and sealing machine further comprises a filling mechanism, a cleaning mechanism, a capping mechanism and a capping mechanism, and the filling mechanism, the cleaning mechanism, the capping mechanism and the capping mechanism are sequentially arranged along the circumference of the rotary disk.