A real-time printing and labeling automatic cartoning machine
By designing a real-time printing and labeling automatic boxing machine, the problem that existing equipment cannot adapt to real-time printing and small batch printing of labels is solved, and adapting and automated labeling to multiple specifications of biological sample containers is achieved, which improves the degree of labeling automation in the biomedical testing industry.
Patent Information
- Application Number
- CN202421522331.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Existing automatic labeling equipment cannot adapt to labels printed in real time or small batches, and cannot adapt to biosample containers of multiple specifications, resulting in the biomedical testing industry relying on manual operations, which is costly and poor consistency.
A real-time printing and labeling automatic boxing machine is designed, including a vibrating feeding device, a label printing device, a switching disk, a turntable and a material box. The bulk material is sorted through the vibrating feeding device, the label printing device prints the label in real time, the switching disk and turntable are adapted to materials of different specifications, and the material box is automatically stored.
It realizes automatic labeling of real-time printing and small batch printing of labels, adapts to biological sample containers of multiple specifications, improves the degree of automation of labeling production lines, and reduces manual operation costs and consistency differences.
Smart Images

Figure CN222743092U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biological detection equipment, in particular to a real-time printing and labeling automatic boxing machine. Background Art
[0002] A labeling machine is a mechanical device that uses a motor control mechanism to install a roll of self-adhesive paper labels at a predetermined position and paste them on the product or specified packaging to achieve the purpose of packaging or identification. In the development history of packaging machinery, the branch of labeling machines has also gradually grown and developed. In order to adapt to the pursuit of different functions of labeling machines by different modern factories, labeling machines have also developed in a diversified way to achieve innovation and breakthroughs at the technical level, and various models suitable for different occasions have emerged.
[0003] In the biomedical testing industry, labeling is mainly used for sample identification. Since biological samples are unique, the label content is also more personalized, and the content of each label may be different. In many cases, real-time printing or small batch printing is required for labeling. The current mainstream automatic labeling equipment automatically labels labels printed in large quantities, while real-time printing labels or small batch printing labels cannot be adapted to existing automatic labeling machines.
[0004] In addition, the container specifications of biological samples are more diverse, and a labeling machine can often only label products of one specification or shape. Currently in the biomedical testing industry, since biological samples are highly personalized and the sample volume is usually small, the labeling of samples is mainly done manually. Manual labeling is more expensive and less consistent than machine labeling. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a real-time printing and labeling automatic cartoning machine in view of the deficiencies of the prior art.
[0006] The utility model solves the above-mentioned technical problem with the following technical solution: a real-time printing and labeling automatic cartoning machine, comprising: a bracket, a vibrating feeding device, a label printing device, a baffle, a switching disk, a turntable for driving the material to rotate, a support disk for supporting the material and a material box, the vibrating feeding device, the label printing device, the baffle, the support disk and the material box are all installed on the bracket, the vibrating feeding device, the label printing device and the material box are all connected to the turntable process, the turntable is rotatably installed above the support disk, the baffle surrounds the outer peripheral side of the turntable, and the switching disk is rotatably installed above the turntable.
[0007] The beneficial effects of adopting the technical solution of the utility model are: automatic sorting of bulk materials is achieved through a vibrating feeding device. Labels are printed in real time through a label printing device. The support plate is used to provide upward support for the material. The baffle and the turntable jointly limit the movement of the material. By adjusting the relative position of the switching disk and the turntable, the switching disk blocks the area of the gap that the turntable does not need to adapt to materials of different sizes. By using a material rotating disk with variable specifications, the labeling machine can adapt to labeling of materials of various specifications. By integrating with the material box, automatic storage of samples after labeling can be achieved, further improving the degree of automation of the labeling production line. Meet the small-scale personalized automated labeling needs of the biomedical testing industry.
[0008] Furthermore, a first motor is provided on the support plate, and the output shaft of the first motor is connected to a threaded shaft through a flange, and a pair of nuts are installed on the threaded shaft through threads, the switching plate and the turntable are both sleeved on the threaded shaft, and the switching plate and the turntable are located between the pair of nuts, and a lifting mechanism is provided at the bottom of the support plate, and the lifting mechanism includes: a first sleeve and a second sleeve, the first sleeve is installed on the bracket, a positioning hole is provided at the top of the first sleeve, a positioning bolt is provided in the positioning hole, the bottom of the second sleeve is inserted into the first sleeve, one end of the positioning bolt passes through the positioning hole and abuts against the second sleeve, and the support plate is installed on the top of the second sleeve.
[0009] The beneficial effects of adopting the above further technical solution are: the setting of a pair of nuts facilitates clamping the turntable and the switching disk through a pair of nuts, facilitates driving the turntable and the switching disk to rotate through the first motor, and facilitates loosening the nuts to adjust the relative position of the switching disk and the turntable, so that the switching disk blocks the area of the gap that the turntable does not need to adapt to materials of different sizes. The setting of the lifting mechanism facilitates adjusting the height of the support disk and the turntable to adapt to labeling of materials of various specifications.
[0010] Further, a switching disk is provided with a plurality of protruding teeth on one side close to the rotating disk, a plurality of tooth grooves matching the protruding teeth are provided on one side close to the switching disk, and the plurality of protruding teeth are clamped with the plurality of tooth grooves, or a switching disk is provided with a plurality of tooth grooves on one side close to the rotating disk, a plurality of protruding teeth matching the tooth grooves are provided on one side close to the switching disk, and the plurality of protruding teeth are clamped with the plurality of tooth grooves.
[0011] The beneficial effect of adopting the above further technical solution is that the arrangement of the convex teeth and the tooth grooves facilitates the maintenance of the relative position of the switching disk and the rotating disk, and prevents the switching disk and the rotating disk from rotating relative to each other, thereby improving the stability and reliability of the real-time printing and labeling automatic cartoning machine.
[0012] Furthermore, a tensioning device is provided between the label printing device and the turntable, and the tensioning device includes: a first rotating wheel, a second rotating wheel, a second motor, a slide rail, a slider, a base, a tensioning rope, two fixed pulleys, and a counterweight. The first rotating wheel is fixed on the bracket, and the second rotating wheel is slidably mounted on the bracket. The label is located between the first rotating wheel and the second rotating wheel. The first rotating wheel and the second rotating wheel are connected by gear transmission, and the first rotating wheel is connected to the second motor through gears. The second motor and the slide rail are both installed on the bracket, a slider is installed at the bottom of the second rotating wheel, and a base is installed at the bottom of the first rotating wheel. The base is fixedly mounted on the slide rail, the slider is slidably mounted on the slide rail, and the two fixed pulleys are rotatably mounted on the bracket. One end of the tensioning rope is connected to the slider, and the other end of the tensioning rope passes through the base and bypasses the two fixed pulleys and then connects to the counterweight.
[0013] The beneficial effect of adopting the above further technical solution is that the first rotating wheel and the second rotating wheel provide pressure to squeeze the label, and the pressure can make the contact surface of the first rotating wheel and the second rotating wheel and the label always remain stationary, and the first rotating wheel and the second rotating wheel themselves have a certain rolling resistance. The first rotating wheel and the second rotating wheel cause the label to generate elastic tension under the action of the second motor, and this elastic tension is balanced with the static friction between the first rotating wheel and the second rotating wheel and the label. When the elastic tension is greater than the rolling resistance of the first rotating wheel and the second rotating wheel themselves, the label is continuously pulled out under the action of the first rotating wheel and the second rotating wheel. The label tensioning and label separation device used avoids the influence of label tension on label printing through the first rotating wheel and the second rotating wheel, and shortens the distance between label printing and labeling position, so as to realize real-time printing and labeling of labels to meet the needs of small-batch personalized labeling.
[0014] Furthermore, a label separation device, a scanning device, and a cylinder for pressing the top of the material are provided near the turntable, a material receiving device is provided on the bracket, the label printing device is connected to the turntable process through the label separation device, the label separation device is connected to the material receiving device process, and the material receiving device includes: a third motor and a roller, the third motor is connected to the roller, and the label is wound on the roller.
[0015] The beneficial effects of adopting the above further technical solution are: the cylinder provides vertical displacement, the stepper motor provides rotational force, the elastic component directly acts on the material to stabilize the material in the vertical direction, the material rotates at least one circle under the action of the rotating motor, and the label is attached to the side wall of the material.
[0016] Furthermore, a spring sheet is provided under the turntable, one end of which is fixed to the bracket through a support rod, the middle part of the support rod passes through the support plate, the spring sheet is an arc-shaped plate, the other end of the spring sheet is located at the discharge port of the turntable, and the spring sheet is located between the turntable and the support plate.
[0017] The beneficial effects of adopting the above further technical solution are: the setting of the spring piece is used to push the material on the turntable so that the material automatically falls into the material box, thereby improving automation, reducing the labor intensity of users, simplifying the structure, and reducing costs.
[0018] Furthermore, a moving mechanism is provided at the bottom of the material box, and the moving mechanism includes: a clamping groove, a first guide rail, a second guide rail, a fourth motor and a fifth motor for clamping the material box, the first guide rail is slidably installed on the bracket, the second guide rail is slidably installed on the first guide rail, the clamping groove is slidably installed on the second guide rail, the fourth motor is connected to the second guide rail, and the fifth motor is connected to the clamping groove; a third guide rail is provided on the bracket, the first guide rail is slidably installed on the third guide rail, the first guide rail is connected to a rack, a sixth motor is provided on the bracket, the sixth motor is meshed with the rack through a gear, the rack is arranged parallel to the third guide rail, and at least two material boxes are provided on the third guide rail.
[0019] The beneficial effects of adopting the above further technical solution are: the material separation track guides the material to be separated from the material fixing plate at a specified position. The material conveying track allows the material to fall along a specified path. The material receiving device includes an X-axis linear motor, a Y-axis linear motor, and a material box. The material box is fixed above the X-axis and Y-axis linear motors, and the material box can move in the horizontal direction under the action of the motor.
[0020] Furthermore, the clamping groove includes: a clamping plate, a first clamping strip and a second clamping strip, the clamping plate is slidably mounted on the second guide rail, the first clamping strip is fixed on the clamping plate, a fourth guide rail is provided on the clamping plate, the second clamping strip is slidably mounted on the fourth guide rail, a spring is connected between the first clamping strip and the second clamping strip, the spring is a tension spring, and both ends of the spring are connected to the first clamping strip and the second clamping strip in a one-to-one correspondence.
[0021] The beneficial effects of adopting the above further technical solution are: the setting of the clamping strip facilitates the clamping of material boxes of different specifications and improves adaptability. The setting of the spring facilitates the tightening of the first clamping strip and the second clamping strip to achieve the clamping of the material box. At the same time, it is convenient to take and put the material box.
[0022] Furthermore, the switching disk and the rotating disk have the same structure, and a plurality of first baffles are evenly spaced in the switching disk and the rotating disk.
[0023] The beneficial effect of adopting the above further technical solution is that the switching disk can adapt to materials of different sizes by blocking the unnecessary area of the triangular area between two adjacent baffles. By adjusting the relative position of the switching disk and the turntable, the switching disk can block the unnecessary area of the gap of the turntable to adapt to materials of different sizes. By using a material rotating disk with variable specifications, the labeling machine can adapt to labeling of materials of various specifications.
[0024] Furthermore, a plurality of first arc grooves and a plurality of second arc grooves are evenly spaced on the turntable, the radius of the first arc groove is greater than the radius of the second arc groove, and a plurality of second baffles are evenly spaced on the switching disk, and the number of the plurality of second baffles is the same as the number of the plurality of first arc grooves.
[0025] The beneficial effect of adopting the above further technical solution is that the switching disk can adapt to materials of different sizes by blocking the area of the unnecessary arc groove. By adjusting the relative position of the switching disk and the rotating disk, the switching disk can block the area of the unnecessary gap of the rotating disk to adapt to materials of different sizes. By using a material rotating disk with variable specifications, the labeling machine can adapt to labeling of materials of various specifications.
[0026] Advantages of additional aspects of the present invention will be partially given in the following description, and partially become apparent from the following description, or be understood through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is one of the structural schematic diagrams of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0028] Figure 2 This is a second structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0029] Figure 3 The third structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided by the embodiment of the utility model.
[0030] Figure 4 This is a fourth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0031] Figure 5 This is the fifth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided by the embodiment of the utility model.
[0032] Figure 6 This is the sixth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided by the embodiment of the utility model.
[0033] Figure 7 This is the seventh structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0034] Figure 8 This is the eighth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided by the embodiment of the utility model.
[0035] Fig. 9 The ninth structural diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0036] Fig.10 The tenth structural diagram of the real-time printing and labeling automatic cartoning machine provided by the embodiment of the utility model.
[0037] Fig.11 This is the eleventh structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided by the embodiment of the utility model.
[0038] Fig.12 This is a twelfth structural diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0039] Fig.13 This is the thirteenth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0040] Fig.14 This is the fourteenth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0041] Fig.15 The fifteenth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0042] Fig.16 This is the sixteenth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0043] Fig.17 This is the seventeenth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0044] Fig.18 This is the eighteenth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0045] Fig.19 The nineteenth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0046] Fig. 20 This is the twentieth structural diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0047] Fig.21 This is the twenty-first structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0048] Fig. 22 This is a schematic diagram of the structure of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0049] Fig.23 This is a schematic diagram of the structure of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0050] Fig.24 This is a schematic diagram of the structure of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0051] Fig.25 This is a schematic diagram of the structure of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0052] Fig.26 This is a schematic diagram of the structure of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0053] Fig. 27 This is the twenty-seventh structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0054] Fig.28 This is the twenty-eighth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0055] Fig.29 This is the twenty-ninth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0056] Fig.30 This is the 30th structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0057] Fig.31 This is the thirty-first structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0058] Fig.32 This is the thirty-second structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0059] Fig.33 This is the thirty-third structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0060] Fig.34 This is the thirty-fourth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0061] Fig.35 This is the thirty-fifth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0062] Fig.36 This is the thirty-sixth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in the embodiment of the utility model.
[0063] Fig.37This is the thirty-seventh structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0064] Fig.38 This is the thirty-eighth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0065] Fig.39 This is the thirty-ninth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0066] Fig.40 The present invention is a schematic structural diagram of a real-time printing and labeling automatic cartoning machine according to an embodiment of the present invention.
[0067] Fig.41 This is the forty-first structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0068] Fig.42 This is the forty-second structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0069] Fig.43 This is the forty-third structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0070] Fig.44 This is the forty-fourth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0071] Fig.45 This is the forty-fifth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0072] Fig.46 This is the forty-sixth structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0073] Fig.47 This is the forty-seventh structural schematic diagram of the real-time printing and labeling automatic cartoning machine provided in an embodiment of the utility model.
[0074] Description of the accompanying figures: 1. bracket; 2. vibrating feeding device; 3. label printing device; 4. baffle; 5. switching plate; 6. material; 7. turntable; 8. support plate; 9. material box; 10. first motor; 11. threaded shaft; 12. nut; 13. first sleeve; 14. second sleeve; 15. positioning hole; 16. convex teeth; 17. tooth groove; 18. first rotating wheel; 19. second rotating wheel; 20. second motor; 21. slide rail; 22. slider; 23. base; 24. tension rope; 25. fixed pulley; 26. matching Weight; 27. Label; 28. Label separation device; 29. Scanning device; 30. Cylinder; 31. Third motor; 32. Roller; 33. Shrapnel; 34. First guide rail; 35. Second guide rail; 36. Fourth motor; 37. Fifth motor; 38. Third guide rail; 39. Rack; 40. Sixth motor; 41. Clamping plate; 42. First clamping strip; 43. Second clamping strip; 44. Fourth guide rail; 45. Spring; 46. First baffle; 47. First circular arc groove; 48. Second circular arc groove; 49. Second baffle. DETAILED DESCRIPTION
[0075] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The embodiments given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0076] like Figures 1 to 47 As shown, an embodiment of the utility model provides a real-time printing and labeling automatic cartoning machine, comprising: a bracket 1, a vibrating feeding device 2, a label printing device 3, a baffle 4, a switching disk 5, a turntable 7 for driving a material 6 to rotate, a supporting disk 8 for supporting the material 6, and a material box 9. The vibrating feeding device 2, the label printing device 3, the baffle 4, the supporting disk 8, and the material box 9 are all installed on the bracket 1, the vibrating feeding device 2, the label printing device 3, and the material box 9 are all connected to the turntable 7 process, the turntable 7 is rotatably installed above the support disk 8, the baffle 4 surrounds the outer peripheral side of the turntable 7, and the switching disk 5 is rotatably installed above the turntable 7.
[0077] The beneficial effects of adopting the technical solution of the utility model are: automatic sorting of bulk materials is achieved through a vibrating feeding device. Labels are printed in real time through a label printing device. The support plate is used to provide upward support for the material. The baffle and the turntable jointly limit the movement of the material. By adjusting the relative position of the switching disk and the turntable, the switching disk blocks the area of the gap that the turntable does not need to adapt to materials of different sizes. By using a material rotating disk with variable specifications, the labeling machine can adapt to labeling of materials of various specifications. By integrating with the material box, automatic storage of samples after labeling can be achieved, further improving the degree of automation of the labeling production line. Meet the small-scale personalized automated labeling needs of the biomedical testing industry.
[0078] Among them, the structures and principles of the vibration feeding device 2 and the label printing device 3 are all existing technologies and will not be repeated here.
[0079] like Figures 1 to 47 As shown, further, a first motor 10 is provided on the support plate 8, and the output shaft of the first motor 10 is connected to a threaded shaft 11 through a flange, and a pair of nuts 12 are threadedly installed on the threaded shaft 11, and the switching plate 5 and the turntable 7 are both sleeved on the threaded shaft 11, and the switching plate 5 and the turntable 7 are located between the pair of nuts 12. A lifting mechanism is provided at the bottom of the support plate 8, and the lifting mechanism includes: a first sleeve 13 and a second sleeve 14, the first sleeve 13 is installed on the bracket 1, and a positioning hole 15 is provided at the top of the first sleeve 13, and a positioning bolt is provided in the positioning hole 15, and the bottom of the second sleeve 14 is inserted on the first sleeve 13, and one end of the positioning bolt passes through the positioning hole 15 and abuts against the second sleeve 14, and the support plate 8 is installed on the top of the second sleeve 14.
[0080] The beneficial effects of adopting the above further technical solution are: the setting of a pair of nuts facilitates clamping the turntable and the switching disk through a pair of nuts, facilitates driving the turntable and the switching disk to rotate through the first motor, and facilitates loosening the nuts to adjust the relative position of the switching disk and the turntable, so that the switching disk blocks the area of the gap that the turntable does not need to adapt to materials of different sizes. The setting of the lifting mechanism facilitates adjusting the height of the support disk and the turntable to adapt to labeling of materials of various specifications.
[0081] like Figures 1 to 47 As shown, further, a side of the switching disk 5 close to the rotating disk 7 is provided with a plurality of protruding teeth 16, a side of the rotating disk 7 close to the switching disk 5 is provided with a plurality of tooth grooves 17 adapted to the protruding teeth 16, and the plurality of protruding teeth 16 are engaged with the plurality of tooth grooves 17, or a side of the switching disk close to the rotating disk is provided with a plurality of tooth grooves, a side of the rotating disk close to the switching disk is provided with a plurality of protruding teeth adapted to the tooth grooves, and the plurality of protruding teeth are engaged with the plurality of tooth grooves.
[0082] The beneficial effect of adopting the above further technical solution is that the arrangement of the convex teeth and the tooth grooves facilitates the maintenance of the relative position of the switching disk and the rotating disk, and prevents the switching disk and the rotating disk from rotating relative to each other, thereby improving the stability and reliability of the real-time printing and labeling automatic cartoning machine.
[0083] like Figures 1 to 47As shown, further, a tensioning device is provided between the label printing device 3 and the turntable 7, and the tensioning device includes: a first rotating wheel 18, a second rotating wheel 19, a second motor 20, a slide rail 21, a slider 22, a base 23, a tensioning rope 24, two fixed pulleys 25, and a counterweight 26. The first rotating wheel 18 is fixed to the bracket 1, and the second rotating wheel 19 is slidably mounted on the bracket 1. The label 27 is located between the first rotating wheel 18 and the second rotating wheel 19. The first rotating wheel 18 and the second rotating wheel 19 are connected by gear transmission. A rotating wheel 18 is connected to the second motor 20 through gears. The second motor 20 and the slide rail 21 are both installed on the bracket 1. A slider 22 is installed at the bottom of the second rotating wheel 19. A base 23 is installed at the bottom of the first rotating wheel 18. The base 23 is fixedly installed on the slide rail 22. The slider 22 is slidably installed on the slide rail 21. Two fixed pulleys 25 are rotatably installed on the bracket 1. One end of the tensioning rope 24 is connected to the slider 22, and the other end of the tensioning rope 24 passes through the base 23 and bypasses the two fixed pulleys 25 before connecting to the counterweight 26.
[0084] The beneficial effect of adopting the above further technical solution is that the first rotating wheel and the second rotating wheel provide pressure to squeeze the label, and the pressure can make the contact surface of the first rotating wheel and the second rotating wheel and the label always remain stationary, and the first rotating wheel and the second rotating wheel themselves have a certain rolling resistance. The first rotating wheel and the second rotating wheel cause the label to generate elastic tension under the action of the second motor, and this elastic tension is balanced with the static friction between the first rotating wheel and the second rotating wheel and the label. When the elastic tension is greater than the rolling resistance of the first rotating wheel and the second rotating wheel themselves, the label is continuously pulled out under the action of the first rotating wheel and the second rotating wheel. The label tensioning and label separation device used avoids the influence of label tension on label printing through the first rotating wheel and the second rotating wheel, and shortens the distance between label printing and labeling position, so as to realize real-time printing and labeling of labels to meet the needs of small-batch personalized labeling.
[0085] like Figures 1 to 47 As shown, further, a label separation device 28, a scanning device 29, and a cylinder 30 for pressing the top of the material 6 are provided near the position of the turntable 7, a material receiving device is provided on the bracket 1, and the label printing device 3 is connected to the turntable 7 process through the label separation device 28, and the label separation device 28 is connected to the material receiving device process. The material receiving device includes: a third motor 31 and a roller 32, the third motor 31 is connected to the roller 32, and the label 27 is wound on the roller 32.
[0086] The beneficial effects of adopting the above further technical solution are: the cylinder provides vertical displacement, the stepper motor provides rotational force, the elastic component directly acts on the material to stabilize the material in the vertical direction, the material rotates at least one circle under the action of the rotating motor, and the label is attached to the side wall of the material.
[0087] The label separation device may be a wedge-shaped structure, and the structure and principle of the scanning device are prior art and will not be described in detail here.
[0088] The cylinder is installed on the bracket, the output end of the cylinder is connected to a stepper motor, the output end of the stepper motor is connected to an elastic component, the cylinder drives the stepper motor to rise and fall, and the component motor drives the material to rotate, so that the label can be attached to the arc surface of the material.
[0089] like Figures 1 to 47 As shown, further, a spring piece 33 is provided under the turntable 7, one end of the spring piece 33 is fixed to the bracket 1 through a support rod, the middle part of the support rod passes through the support plate 8, the spring piece 33 is an arc-shaped plate, and the other end of the spring piece 33 is located at the discharge port of the turntable 7, and the spring piece 33 is located between the turntable 7 and the support plate 8.
[0090] The beneficial effects of adopting the above further technical solution are: the setting of the spring piece is used to push the material on the turntable so that the material automatically falls into the material box, thereby improving automation, reducing the labor intensity of users, simplifying the structure, and reducing costs.
[0091] like Figures 1 to 47 As shown, further, a moving mechanism is provided at the bottom of the material box 9, and the moving mechanism includes: a clamping groove for clamping the material box 9, a first guide rail 34, a second guide rail 35, a fourth motor 36 and a fifth motor 37, the first guide rail 34 is slidably installed on the bracket 1, the second guide rail 35 is slidably installed on the first guide rail 34, the clamping groove is slidably installed on the second guide rail 35, the fourth motor 36 is connected to the second guide rail 35, and the fifth motor 37 is connected to the clamping groove; a third guide rail 38 is provided on the bracket 1, the first guide rail 34 is slidably installed on the third guide rail 38, the first guide rail 34 is connected to a rack 39, a sixth motor 40 is provided on the bracket 1, the sixth motor 40 is meshed with the rack 39 through a gear, the rack 39 is arranged parallel to the third guide rail 38, and at least two material boxes are provided on the third guide rail 38.
[0092] The beneficial effects of adopting the above further technical solution are: the material separation track guides the material to be separated from the material fixing plate at a specified position. The material conveying track allows the material to fall along a specified path. The material receiving device includes an X-axis linear motor, a Y-axis linear motor, and a material box. The material box is fixed above the X-axis and Y-axis linear motors, and the material box can move in the horizontal direction under the action of the motor.
[0093] like Figures 1 to 47As shown, further, the clamping groove includes: a clamping plate 41, a first clamping strip 42 and a second clamping strip 43, the clamping plate 41 is slidably mounted on the second guide rail 35, the first clamping strip 42 is fixed on the clamping plate 41, a fourth guide rail 44 is provided on the clamping plate 41, the second clamping strip 43 is slidably mounted on the fourth guide rail 44, a spring 45 is connected between the first clamping strip 42 and the second clamping strip 43, the spring 45 is a tension spring, and both ends of the spring 45 are connected to the first clamping strip 42 and the second clamping strip 43 in a one-to-one correspondence.
[0094] The beneficial effects of adopting the above further technical solution are: the setting of the clamping strip facilitates the clamping of material boxes of different specifications and improves adaptability. The setting of the spring facilitates the tightening of the first clamping strip and the second clamping strip to achieve the clamping of the material box. At the same time, it is convenient to take and put the material box.
[0095] like Figure 41 to Figure 47 As shown, further, the switching disk 5 and the rotating disk 7 have the same structure, and a plurality of first baffles 46 are evenly spaced in the switching disk 5 and the rotating disk 7 .
[0096] The beneficial effect of adopting the above further technical solution is that the switching disk can adapt to materials of different sizes by blocking the unnecessary area of the triangular area between two adjacent baffles. By adjusting the relative position of the switching disk and the turntable, the switching disk can block the unnecessary area of the gap of the turntable to adapt to materials of different sizes. By using a material rotating disk with variable specifications, the labeling machine can adapt to labeling of materials of various specifications.
[0097] like Figures 1 to 40 As shown, further, a plurality of first circular arc grooves 47 and a plurality of second circular arc grooves 48 are equally spaced on the turntable 7, the radius of the first circular arc groove 47 is greater than the radius of the second circular arc groove 48, and a plurality of second baffles 49 are equally spaced on the switching disk 5, and the number of the plurality of second baffles 49 is the same as the number of the plurality of first circular arc grooves 47.
[0098] The beneficial effect of adopting the above further technical solution is that the switching disk can adapt to materials of different sizes by blocking the area of the unnecessary arc groove. By adjusting the relative position of the switching disk and the rotating disk, the switching disk can block the area of the unnecessary gap of the rotating disk to adapt to materials of different sizes. By using a material rotating disk with variable specifications, the labeling machine can adapt to labeling of materials of various specifications.
[0099] The support plate is provided with a first motor, and the turntable is driven by a DD motor (Direct Drive Ratary, directly driven rotary motor, i.e., the first motor). The output shaft of the first motor is connected to a threaded shaft through a flange, and a pair of nuts are installed on the threaded shaft through threads. The switching plate and the turntable are sleeved on the threaded shaft, and the switching plate and the turntable are located between the pair of nuts, and the pair of nuts clamp the switching plate and the turntable. When working, the threaded shaft drives the turntable and the switching plate to rotate synchronously.
[0100] A plurality of protruding teeth are arranged on one side of the switch disk close to the rotating disk, and a plurality of tooth grooves adapted to the protruding teeth are arranged on one side of the rotating disk close to the switch disk. The plurality of protruding teeth are engaged with the plurality of tooth grooves to limit the relative position of the switch disk and the rotating disk.
[0101] As a replaceable solution as mentioned above, a plurality of tooth grooves are provided on the side of the switching disk close to the rotating disk, and a plurality of protruding teeth adapted to the tooth grooves are provided on the side of the rotating disk close to the switching disk. The plurality of protruding teeth are engaged with the plurality of tooth grooves to limit the relative position of the switching disk and the rotating disk.
[0102] When the size of the clamping opening of the turntable needs to be switched, the nut on the top can be loosened and the switching disk can be manually turned to rotate the switching disk relative to the turntable to adjust the size of the clamping opening of the turntable. After the adjustment is completed, the nut on the top can be tightened.
[0103] The label printer prints labels in real time. The label printer process is connected to a pair of rotating wheels (tensioning device). The labels output by the label printer pass through a pair of rotating wheels. One of the rotating wheels is fixed on the bracket, and the other rotating wheel is slidably mounted on the bracket. The label is located between the pair of rotating wheels. The pair of rotating wheels are connected by gear transmission, and one rotating wheel is connected to the second motor through a gear.
[0104] Specifically, a slider is provided at the bottom of the other rotating wheel, a slide rail for installing the slider is provided on the bracket, a base is provided at the bottom of one rotating wheel, the base is fixedly installed on the slide rail, the slider is slidably installed on the slide rail, the slider is connected to a tensioning rope, two fixed pulleys are provided on the bracket, one end of the tensioning rope is connected to the slider, and the other end passes through the base, passes around the two fixed pulleys, and is connected to a counterweight. The tensioning rope applies a pulling force to the other rotating wheel to make the other rotating wheel approach the other rotating wheel, so that a pair of rotating wheels clamp the label to achieve tensioning. The structure of the tensioning mechanism is simplified, the tensioning rope is not easily deformed, the service life of the tensioning mechanism is extended, and the stability and reliability of the tensioning mechanism are improved.
[0105] The material of the running wheel is rubber.
[0106] A pair of rotating wheels are connected to a label separation device, which is used to separate labels by a sharp plate or a knife.
[0107] The label separation device is connected to a rewinding device (material receiving device) and a turntable, the rewinding device includes a third motor and a roller, the third motor is connected to the roller, and the label is wound on the roller. The third motor is fixed on the bracket.
[0108] A scanning device is provided near the label separation device to confirm the label information and the material sample information, so as to facilitate the material to be packed into different material boxes. The material may be an EP tube (eppendorf, plastic centrifuge tube). The scanning device may be a scanner. It can detect the presence or absence of a label and the content of the label, and finally facilitate the determination of the specific placement position of the material in the material box.
[0109] The turntable rotates to transfer the labeled materials. A spring is provided under the turntable. One end of the spring is fixed to the bracket through a support rod. The middle of the support rod passes through the support plate. The spring is an arc-shaped plate. The other end of the spring is located at the discharge port of the turntable. The other end of the spring gradually approaches the baffle. The spring is located between the turntable and the support plate.
[0110] The discharge port of the turntable is provided with a channel, which is a tube body with openings at both ends, and is vertically arranged, and the material tray is located below the channel. The turntable is connected to the material box process through the channel, and the spring piece pushes (extrudes) the material from the turntable and drops it into the channel.
[0111] A moving mechanism is provided at the bottom of the material box, and the material box can move on the X-axis and the Y-axis through the moving mechanism. The moving mechanism includes: a clamping groove for clamping the material box, a first guide rail, a second guide rail, a fourth motor and a fifth motor, the first guide rail is slidably mounted on the bracket, the second guide rail is slidably mounted on the first guide rail, the clamping groove is slidably mounted on the second guide rail, the fourth motor is connected to the second guide rail, and the fifth motor is connected to the clamping groove. The first guide rail is vertically arranged with the second guide rail.
[0112] The clamping groove includes: a clamping plate, a first clamping strip and a second clamping strip. The clamping plate is slidably mounted on the second guide rail. The first clamping strip is fixed on the clamping plate. A fourth guide rail is provided on the clamping plate. The second clamping strip is slidably mounted on the fourth guide rail. A spring is connected between the first clamping strip and the second clamping strip. The spring is a tension spring. Both ends of the spring are connected to the first clamping strip and the second clamping strip in a one-to-one correspondence.
[0113] According to the result of scanning the QR code in the label, it is determined that the material falls into a certain position in the material box. After the position is determined, the material box is moved by the moving mechanism so that a certain position is aligned with the bottom of the channel, so that the material falls into the corresponding position.
[0114] The bracket is provided with a third guide rail, the first guide rail is slidably mounted on the third guide rail, the first guide rail is connected with a rack, the bracket is provided with a sixth motor, the sixth motor is meshed with the rack through a gear, and the rack is arranged parallel to the third guide rail. At least two material boxes are provided on the third guide rail, which is used to drive the material boxes to reciprocate.
[0115] The continuously rotating turntable (triangular slot) is available in multiple sizes to accommodate materials of different sizes.
[0116] There are multiple gaps on the turntable, which can be arc grooves or triangular areas, which are used to clamp the side wall of the material and drive the material to rotate.
[0117] In a continuously rotating turntable, the switching disk and the turntable can have the same structure. Multiple baffles are evenly spaced in the switching disk and the turntable. The switching disk is rotated so that the baffles on the switching disk and the baffles on the turntable are relatively blocked to increase or decrease the distance (triangular area) between two adjacent baffles on the turntable, thereby adapting to materials of different sizes.
[0118] The rotating disk is provided with a plurality of first arc grooves and a plurality of second arc grooves at intervals, and the radius of the first arc groove is greater than the radius of the second arc groove. The switching disk is provided with a plurality of baffles at equal intervals, and the number of the plurality of baffles is the same as the number of the plurality of first arc grooves, and the plurality of baffles shield the plurality of first arc grooves, or shield the plurality of second arc grooves, by rotating the switching disk.
[0119] The number and size of the arc grooves can be set according to actual needs.
[0120] A cylinder is provided above the turntable to press and limit the top of the material. The rotation of the turntable drives the material pressed by the cylinder to rotate, so that the label is attached to the side wall of the material.
[0121] The support plate can be adjusted up and down through the lifting mechanism to adapt to the different heights of different materials.
[0122] The lifting mechanism includes a first sleeve and a second sleeve. The first sleeve is installed on the bracket. A positioning hole is provided at the top of the first sleeve. A positioning bolt is provided in the positioning hole. The bottom of the second sleeve is inserted into the first sleeve. One end of the positioning bolt passes through the positioning hole and abuts against the second sleeve. The support plate is installed on the top of the second sleeve.
[0123] The utility model provides a real-time printing labeling automatic cartoning machine, which can be a real-time printing specification adaptable automatic labeling and cartoning production line, including a vibration feeding device, a label tensioning (tensioning device) and a peeling device (label separation device), a labeling device (label separation device) and a sample cartoning device (material box), the discharge port of the vibration feeding plate (vibration feeding device) is connected to the inlet of the material rotating disk (turntable) of the labeling device (label separation device), the material rotating disk (turntable) of the labeling device is connected to the label tensioning (tensioning device) and the peeling label of the peeling device (label separation device), and the outlet of the rotating disk (turntable) of the labeling device is connected to the feed port of the cartoning device (material box);
[0124] Preferably, the label tensioning (tensioning device) and peeling device (label separation device) include a real-time label printer (label printing device), a label pressure roller (first rotating wheel), a label peeler (label separation device), and a label tensioning column (second rotating wheel). The real-time label printer (label printing device) is responsible for printing labels in real time; the label pressure roller (first rotating wheel) can provide pressure to squeeze the label, and the pressure can make the contact surface between the roller (first rotating wheel) and the label and the label always remain stationary, and the label pressure roller (first rotating wheel) itself has a certain rolling resistance. The label tensioning column (second rotating wheel) generates elastic tension on the label under the action of the motor (second motor), and this elastic tension is balanced with the static friction between the label pressure roller (first rotating wheel) and the label. When the elastic tension is greater than the rolling resistance of the label pressure roller (first rotating wheel) itself, the label is continuously pulled out under the action of the label tensioning column (second rotating wheel).
[0125] Preferably, the labeling device includes a material rotating disk (turntable) and a material pressing (cylinder) and a rotator (stepping motor). The material rotating disk includes an upper disk (turntable and switching disk), a lower disk (support disk), and an outer wall (blocking piece) of the material rotating disk. The upper disk of the material rotating disk includes a material fixing disk (turntable) and a blocking disk (switching disk). The material fixing disk (turntable) has material clamping holes (first arc groove and second arc groove) or triangular material clamping holes (triangular area) of different specifications. The blocking disk (switching disk) adapts to materials of different sizes by blocking unnecessary clamping holes (first arc groove and second arc groove) or adjusting the area of the triangular area. The lower disk (support disk) of the material rotating disk provides upward support for the material. The outer wall (blocking piece) of the material rotating disk and the upper disk (turntable and switching disk) of the material rotating disk jointly limit the movement of the material. The material compaction (cylinder) and rotator (stepper motor) include a cylinder, a stepper motor and an elastic component. The cylinder provides vertical displacement, the stepper motor provides rotational force, and the elastic component directly acts on the material to stabilize the material in the vertical direction. The material rotates at least one circle under the action of the rotating motor (stepper motor) and the label is attached to the side wall of the material.
[0126] Preferably, the sample boxing device includes a sample material separation guide rail, a material conveying track (third guide rail), and a material receiving device. The material separation track guides the material to be separated from the material fixing plate at a specified position. The material conveying track (first guide rail and second guide rail) allows the material to fall along a specified path. The material receiving device includes an X-axis linear motor, a Y-axis linear motor, and a material box. The material box is fixed above the X-axis and Y-axis linear motors, and the material box can move in the horizontal direction under the action of the motor.
[0127] (3) Beneficial effects
[0128] 1. The label tensioning and peeling device (label separation device) used in the utility model avoids the influence of label tension on label printing through the label pressure roller (the first rotating wheel and the second rotating wheel), and shortens the distance between label printing and labeling positions, so as to realize real-time label printing and labeling, so as to meet the needs of small-batch personalized labeling;
[0129] 2. The utility model uses a material rotating disk (turntable) with variable specifications, so that the labeling machine can adapt to labeling materials of various specifications;
[0130] 3. The utility model can realize automatic storage of samples after labeling by integrating with the sample boxing device (material box), thereby further improving the automation level of the labeling production line.
[0131] 4. The vibrating feeding tray automatically sorts the bulk materials.
[0132] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A real-time printing and labeling automatic cartoning machine, characterized in that: include: A bracket, a vibrating feeding device, a label printing device, a baffle, a switching disk, a turntable for driving the material to rotate, a support disk for supporting the material, and a material box. The vibrating feeding device, the label printing device, the baffle, the support disk, and the material box are all installed on the bracket. The vibrating feeding device, the label printing device, and the material box are all connected to the turntable process. The turntable is rotatably installed above the support disk. The baffle surrounds the outer peripheral side of the turntable, and the switching disk is rotatably installed above the turntable.
2. The real-time printing and labeling automatic cartoning machine according to claim 1, characterized in that: The support plate is provided with a first motor, the output shaft of the first motor is connected to a threaded shaft via a flange, a pair of nuts are threadedly installed on the threaded shaft, the switching plate and the rotating plate are both sleeved on the threaded shaft, the switching plate and the rotating plate are located between the pair of nuts, a lifting mechanism is provided at the bottom of the support plate, the lifting mechanism comprises: a first sleeve and a second sleeve, the first sleeve is installed on the bracket, a positioning hole is provided at the top of the first sleeve, a positioning bolt is provided in the positioning hole, the bottom of the second sleeve is inserted on the first sleeve, one end of the positioning bolt passes through the positioning hole and abuts against the second sleeve, and the support plate is installed on the top of the second sleeve.
3. The real-time printing and labeling automatic cartoning machine according to claim 1, characterized in that: The switching disk is provided with a plurality of protruding teeth on one side close to the rotating disk, and the rotating disk is provided with a plurality of tooth grooves matched with the protruding teeth on one side close to the switching disk, and the plurality of protruding teeth are clamped with the plurality of tooth grooves, or the switching disk is provided with a plurality of tooth grooves on one side close to the rotating disk, and the rotating disk is provided with a plurality of protruding teeth matched with the tooth grooves on one side close to the switching disk, and the plurality of protruding teeth are clamped with the plurality of tooth grooves.
4. The real-time printing and labeling automatic cartoning machine according to claim 1, characterized in that: A tensioning device is provided between the label printing device and the turntable, and the tensioning device comprises: a first rotating wheel, a second rotating wheel, a second motor, a slide rail, a slider, a base, a tensioning rope, two fixed pulleys, and a counterweight. The first rotating wheel is fixed to the bracket, and the second rotating wheel can be slidably mounted on the bracket. The label is located between the first rotating wheel and the second rotating wheel. The first rotating wheel and the second rotating wheel are connected by gear transmission, the first rotating wheel is connected to the second motor through a gear, the second motor and the slide rail are both mounted on the bracket, the slider is mounted at the bottom of the second rotating wheel, the base is mounted at the bottom of the first rotating wheel, the base is fixedly mounted on the slide rail, the slider is slidably mounted on the slide rail, the two fixed pulleys are rotatably mounted on the bracket, one end of the tensioning rope is connected to the slider, and the other end of the tensioning rope passes through the base and bypasses the two fixed pulleys before being connected to the counterweight.
5. The real-time printing and labeling automatic cartoning machine according to claim 1, characterized in that: A label separation device, a scanning device, and a cylinder for pressing the top of the material are provided near the position of the turntable. A material receiving device is provided on the bracket. The label printing device is connected to the turntable process through the label separation device. The label separation device is connected to the material receiving device process. The material receiving device includes: a third motor and a roller. The third motor is connected to the roller, and the label is wound around the roller.
6. The real-time printing and labeling automatic cartoning machine according to claim 1, characterized in that: A spring sheet is provided under the turntable, one end of which is fixed to the bracket through a support rod, the middle part of the support rod passes through the support plate, the spring sheet is an arc-shaped plate, the other end of the spring sheet is located at the discharge port of the turntable, and the spring sheet is located between the turntable and the support plate.
7. The real-time printing and labeling automatic cartoning machine according to claim 1, characterized in that: A moving mechanism is provided at the bottom of the material box, and the moving mechanism includes: a clamping groove, a first guide rail, a second guide rail, a fourth motor and a fifth motor for clamping the material box, the first guide rail is slidably mounted on the bracket, the second guide rail is slidably mounted on the first guide rail, the clamping groove is slidably mounted on the second guide rail, the fourth motor is connected to the second guide rail, and the fifth motor is connected to the clamping groove; a third guide rail is provided on the bracket, the first guide rail is slidably mounted on the third guide rail, the first guide rail is connected to a rack, a sixth motor is provided on the bracket, the sixth motor is meshed with the rack through a gear, the rack is arranged parallel to the third guide rail, and at least two material boxes are provided on the third guide rail.
8. The real-time printing and labeling automatic cartoning machine according to claim 7, characterized in that: The clamping groove includes: a clamping plate, a first clamping bar and a second clamping bar, the clamping plate is slidably mounted on the second guide rail, the first clamping bar is fixed on the clamping plate, a fourth guide rail is provided on the clamping plate, the second clamping bar is slidably mounted on the fourth guide rail, a spring is connected between the first clamping bar and the second clamping bar, the spring is a tension spring, and both ends of the spring are connected to the first clamping bar and the second clamping bar in a one-to-one correspondence.
9. The real-time printing and labeling automatic cartoning machine according to claim 1, characterized in that: The switching disk and the rotating disk have the same structure, and a plurality of first baffles are arranged at equal intervals in the switching disk and the rotating disk.
10. The real-time printing and labeling automatic cartoning machine according to claim 1, characterized in that: The turntable is provided with a plurality of first arc grooves and a plurality of second arc grooves at equal intervals, the radius of the first arc groove is greater than the radius of the second arc groove, and the switching disk is provided with a plurality of second baffles at equal intervals, and the number of the plurality of second baffles is the same as the number of the plurality of first arc grooves.