Steam flash explosion quick door opening device

By designing a steam flash explosion fast door opening device including a kettle body, a rotating shaft, a sealing roller, a gear, a cylinder and a push mechanism, the problem of material changing direction during the opening of the sealing cover is solved, and the sealing effect is ensured through an electric push rod and a displacement sensor, which achieves rapid opening and closing of the kettle body, ensuring the convenience of material collection and the improvement of sealing effect.

CN222743334UActive Publication Date: 2025-04-11QIANBAIXI (DALIAN) BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422145780.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-04-11
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

During the opening of the sealing cover, the existing steam flash explosion fast door opening device easily contacts the sealing cover and changes direction, resulting in inconvenient material collection. Relying solely on the hydraulic push rod cannot ensure the sealing effect between the two sealing barrels.

Method used

A quick door opening device including a kettle body, a rotating shaft, a sealing roller, a gear, a cylinder and a push mechanism is designed. The reverse rotation of the sealing roller is driven by the cylinder and gear system to achieve rapid discharge and sealing of the kettle body; at the same time, the sealing effect of the sealing roller to the outlet of the kettle body is ensured by using electric push rods and displacement sensors.

Benefits of technology

The rapid opening and closing of the kettle body is achieved, the probability of rotation and displacement of the sealing roller is reduced, the convenience of material collection is ensured, and the sealing effect of the kettle body outlet is improved by reinforcing the sealing structure.

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Abstract

The utility model discloses a steam flash explosion quick door opening device, which belongs to the technical field of steam flash explosion and comprises a kettle body, two rotating shafts are rotatably mounted in the middle of the upper end of an outlet of the kettle body, a first sealing roller and a second sealing roller are respectively and fixedly sleeved on the outer sides of the circumferences of the two rotating shafts, and one ends of the two rotating shafts penetrate through the kettle body and extend to the outer side of the kettle body. A mounting plate is fixedly mounted on the outer wall of the kettle body, and an air cylinder is fixedly mounted at the bottom end of the mounting plate. When the kettle body is prepared for discharging, the pushing mechanism resets to enable the clamping plate to slide out of the second inserting groove, meanwhile, the positive and negative motor works to enable the cradle to rotate, the arc-shaped inserting plate can rotate from the interior of the first sliding groove to be contained in the sliding groove, then the air cylinder is started to move downwards, and the tooth frame moves downwards to drive the two gears to rotate; further, the first sealing roller and the second sealing roller rotate reversely at the same time, the effect that the trapezoidal ends of the first sealing roller and the second sealing roller face downwards and are parallel is achieved, and the kettle body can discharge materials quickly.
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Description

Technical Field

[0001] The utility model relates to the technical field of steam flash explosion, in particular to a steam flash explosion fast door opening device. Background Art

[0002] Steam explosion is a technology that uses high-temperature and high-pressure steam to instantly explode to treat organic waste. It converts urban domestic organic waste into useful organic fertilizer by treating it with high-temperature and high-pressure steam. This method changes the traditional way of waste disposal and reduces environmental pollution, such as the formation of harmful gases, dust and haze. In addition, steam explosion is also a natural phenomenon, mainly used in the pretreatment of biomass. When the steam explosion device is in use, a quick-opening door device is required to close or open it to ensure the safe use of the steam explosion device.

[0003] After searching, the patent publication number CN116674894A discloses a patent named a new type of instantaneous steam flash explosion fast door opening device. The technical problem to be solved is that when the sealing cover is opened, the material discharged from the discharge port is easy to contact with the sealing cover and change direction, which is not conducive to the collection of the material. The sealing structure of the sealed discharge box adopts a segmented structure, so the discharge box can be opened faster, the speed of opening the flash explosion tank body is improved, and the material will not be affected by the change of direction when falling, which is conducive to the collection of the material; but there are still the following disadvantages that need to be solved: relying solely on the hydraulic push rod cannot guarantee the sealing effect between the two sealing barrels. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a steam flash explosion fast door opening device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A steam flash explosion quick door opening device comprises a kettle body, wherein two rotating shafts are rotatably installed in the middle of the upper end of the kettle body outlet, and the outer sides of the circumferences of the two rotating shafts are respectively fixedly sleeved with a first sealing roller and a second sealing roller, one end of the two rotating shafts passes through the kettle body and extends to the outside of the kettle body, and a gear is fixedly installed on one end of the circumference of the rotating shaft, a mounting plate is fixedly installed on the outer wall of the kettle body, and a cylinder is fixedly installed on the bottom end of the mounting plate, a gear frame is fixedly installed on the movable bottom end of the cylinder, and both sides of the gear frame are meshed with the outer sides of the circumferences of the two gears, the opposite ends of the first sealing roller and the second sealing roller are trapezoidal, and the opposite ends of the first sealing roller and the second sealing roller are arc-shaped.

[0007] Preferably, one end of the circumference of the two rotating shafts is fixedly sleeved with a pointer, and the pointer is cam-shaped.

[0008] Preferably, the first sealing roller and the second sealing roller are respectively provided with a slide groove and a first slot at their relative bottom ends, and both the slide groove and the first slot are arc-shaped, and the centers of the slide groove and the first slot coincide with each other.

[0009] Preferably, an arc-shaped plug plate is slidably installed inside the slide groove, and the outer wall of one end of the arc-shaped plug plate is fixedly connected to a rocking frame, the outer wall of the kettle body is fixedly installed with a forward and reverse motor, and the output end of the forward and reverse motor is fixedly connected to the rocking frame, and the forward and reverse motor is located on the inner side of the middle of the gear frame.

[0010] Preferably, the first sealing roller and the second sealing roller are respectively provided with a second slot and a receiving slot at the relative upper ends, and a pushing mechanism is fixedly installed inside the receiving slot, a card plate is slidably arranged inside the pushing mechanism, and the card plate matches the second slot, and arc-shaped rubber protrusions are arranged at the upper and lower ends of the card plate.

[0011] Preferably, a convex plate is fixedly installed on the outer wall of the kettle body, and electric push rods are fixedly installed on both sides of the top of the convex plate, a displacement sensor is fixedly installed in the middle of the top of the convex plate, a push platform is fixedly installed on the top of the two electric push rods, and a through hole is opened in the middle of the push platform.

[0012] Preferably, the cradle is composed of two rocker arms overlapping at equal angles.

[0013] The beneficial effects of the utility model are:

[0014] When the kettle is ready to discharge materials, the pushing mechanism is reset to make the card plate slide out from the second slot, and at the same time, the forward and reverse motors work to make the cradle rotate, so that the arc-shaped plug plate can be rotated from the inside of the first slide slot to be stored in the slide slot, and then the cylinder is started to move it downward, so that the gear frame moves downward to drive the two gears to rotate, and then the first sealing roller and the second sealing roller rotate in opposite directions at the same time, so that the trapezoidal ends of the first sealing roller and the second sealing roller are facing downward and parallel, and the kettle can discharge materials quickly. When the kettle is ready to feed materials and the quick door opening device needs to be closed, the cylinder is started to move upward first, so that the trapezoidal ends of the first sealing roller and the second sealing roller are opposite to each other, and then the forward and reverse motors and the pushing mechanism are started at the same time, and the cradle rotates to make the arc-shaped plug plate move from the slide slot until it is inserted into the first slot, so as to achieve the effect of reinforcing and sealing the bottom ends of the first sealing roller and the second sealing roller, and the card plate can be slidably inserted into the second slot, and then the top ends of the first sealing roller and the second sealing roller are reinforced and sealed, which can not only open and close efficiently, but also reduce the probability of the first sealing roller and the second sealing roller rotating and shifting.

[0015] 2. The utility model proposes a steam flash explosion quick door opening device, in which a convex plate is fixedly installed on the outer wall of the kettle body, and electric push rods are fixedly installed on both sides of the top of the convex plate, a displacement sensor is fixedly installed in the middle of the top of the convex plate, and a push platform is fixedly installed on the top of the two electric push rods, and a through hole is opened in the middle of the push platform. When the sensor detects the movement of the tooth frame, an alarm is immediately issued, and at the same time, the two electric push rods push the push platform to the bottom end of the tooth frame to provide support for the tooth frame and prevent the tooth frame from moving downward, thereby ensuring the sealing effect of the first sealing roller and the second sealing roller on the outlet end of the kettle body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a steam flash explosion quick door opening device proposed by the utility model;

[0017] Figure 2 This is a structural schematic diagram of a gear frame of a steam flash explosion quick door opening device proposed by the utility model;

[0018] Figure 3 This is a structural schematic diagram of a cradle of a steam flash explosion quick door opening device proposed by the utility model;

[0019] Figure 4 The utility model discloses a rear structural schematic diagram of a first sealing roller and a second sealing roller of a steam flash explosion quick door opening device.

[0020] In the figure: 1 kettle body, 2 first sealing roller, 3 second sealing roller, 4 rotating shaft, 5 mounting plate, 6 cylinder, 7 gear, 8 pointer, 9 convex plate, 10 displacement sensor, 11 electric push rod, 12 push table, 13 gear frame, 14 forward and reverse motor, 15 cradle, 16 slide slot, 17 first slot, 18 arc plug plate, 19 second slot, 20 storage slot, 21 pushing mechanism, 22 card plate. DETAILED DESCRIPTION

[0021] Reference Figure 1-4 A steam flash explosion fast door opening device comprises a kettle body 1, two rotating shafts 4 are rotatably installed in the middle of the upper end of the outlet of the kettle body 1, and the outer sides of the two rotating shafts 4 are respectively fixedly sleeved with a first sealing roller 2 and a second sealing roller 3, one end of the two rotating shafts 4 passes through the kettle body 1 and extends to the outside of the kettle body 1, and a gear 7 is fixedly installed at one end of the circumference of the rotating shaft 4, a mounting plate 5 is fixedly installed on the outer wall of the kettle body 1, and a cylinder 6 is fixedly installed at the bottom end of the mounting plate 5, a gear frame 13 is fixedly installed at the movable bottom end of the cylinder 6, and both sides of the gear frame 13 are meshed with the outer sides of the circumference of the two gears 7, the opposite ends of the first sealing roller 2 and the second sealing roller 3 are trapezoidal, and the opposite ends of the first sealing roller 2 and the second sealing roller 3 are arc-shaped.

[0022] In the utility model, a pointer 8 is fixedly sleeved at one end of the circumference of the two rotating shafts 4, and the pointer 8 is cam-shaped, which can clearly point to the rotation direction of the two rotating shafts 4 and the first sealing roller 2 and the second sealing roller 3, so that the staff can understand the relative rotation angle of the first sealing roller 2 and the second sealing roller 3, and clearly understand the opening or closing of the quick door opening device;

[0023] The first sealing roller 2 and the second sealing roller 3 are provided with a slide groove 16 and a first slot 17 at their opposite bottom ends, and the slide groove 16 and the first slot 17 are both arc-shaped, and the centers of the slide groove 16 and the first slot 17 coincide with each other, so that when the arc-shaped inserting plate 18 moves outward inside the slide groove 16, the end of the arc-shaped inserting plate 18 is just inserted into the first slot 17;

[0024] An arc-shaped plug plate 18 is slidably installed inside the chute 16, and a cradle 15 is fixedly connected to the outer wall of one end of the arc-shaped plug plate 18. A forward and reverse motor 14 is fixedly installed on the outer wall of the kettle body 1, and the output end of the forward and reverse motor 14 is fixedly connected to the cradle 15. The forward and reverse motor 14 is located on the inner side of the middle of the gear frame 13. Through the operation of the forward and reverse motor 14, the cradle 15 rotates to move the arc-shaped plug plate 18 from the chute 16 until it is inserted into the first slot 17, so as to achieve the effect of reinforcing and sealing the bottom ends of the first sealing roller 2 and the second sealing roller 3;

[0025] The first sealing roller 2 and the second sealing roller 3 are respectively provided with a second slot 19 and a receiving slot 20 at the upper ends thereof, and a pushing mechanism 21 is fixedly installed inside the receiving slot 20, a card plate 22 is slidably arranged inside the pushing mechanism 21, and the card plate 22 matches the second slot 19, and arc-shaped rubber protrusions are arranged at the upper and lower ends of the end of the card plate 22. Through the operation of the pushing mechanism 21, the card plate 22 can be slidably inserted into the second slot 19, thereby reinforcing the sealing effect of the top ends of the first sealing roller 2 and the second sealing roller 3;

[0026] A convex plate 9 is fixedly installed on the outer wall of the kettle body 1, and electric push rods 11 are fixedly installed on both sides of the top of the convex plate 9, a displacement sensor 10 is fixedly installed in the middle of the top of the convex plate 9, and a push platform 12 is fixedly installed on the top of the two electric push rods 11, and a through hole is opened in the middle of the push platform 12. When the sensor 10 detects the movement of the tooth frame 13, an alarm is immediately issued, and at the same time, the two electric push rods 11 push the push platform 12 to the bottom end of the tooth frame 13 to provide support for the tooth frame 13 and prevent the tooth frame 13 from moving downward, thereby ensuring the sealing effect of the first sealing roller 2 and the second sealing roller 3 on the outlet end of the kettle body 1;

[0027] The cradle 15 is composed of two rocker arms overlapping at equal angles.

[0028] Working principle: When the kettle body 1 is ready to discharge, the pushing mechanism 21 is reset to make the card plate 22 slide out from the second slot 19, and at the same time, the forward and reverse motor 14 works to rotate the cradle 15, so that the arc-shaped plug plate 18 can be rotated from the inside of the first slide slot 17 to be stored in the inside of the slide slot 16, and then the cylinder 6 is started to move it downward, so that the gear frame 13 moves downward to drive the two gears 7 to rotate, and then the first sealing roller 2 and the second sealing roller 3 rotate in opposite directions at the same time, so that the trapezoidal ends of the first sealing roller 2 and the second sealing roller 3 are facing downward and parallel, and the kettle body 1 can discharge quickly. When the kettle body 1 is ready to feed, a quick door opening device is required. When closing, first start the cylinder 6 to move upward, so that the trapezoidal ends of the first sealing roller 2 and the second sealing roller 3 are opposite to each other, then the forward and reverse motors 14 and the pushing mechanism 21 are started at the same time, and the cradle 15 rotates to move the arc-shaped plug plate 18 from the slide groove 16 until it is inserted into the first slot 17, so as to achieve the effect of reinforcing the seal of the bottom ends of the first sealing roller 2 and the second sealing roller 3, and the card plate 22 can be slidably inserted into the second slot 19, thereby reinforcing the seal of the top ends of the first sealing roller 2 and the second sealing roller 3, so as to open and close efficiently and reduce the probability of the first sealing roller 2 and the second sealing roller 3 rotating and shifting;

[0029] A convex plate 9 is fixedly installed on the outer wall of the kettle body 1, and electric push rods 11 are fixedly installed on both sides of the top of the convex plate 9, a displacement sensor 10 is fixedly installed in the middle of the top of the convex plate 9, and a push platform 12 is fixedly installed on the top of the two electric push rods 11, and a through hole is opened in the middle of the push platform 12. When the sensor 10 detects the movement of the tooth frame 13, an alarm is immediately issued. At the same time, the two electric push rods 11 push the push platform 12 to the bottom end of the tooth frame 13 to provide support for the tooth frame 13 and prevent the tooth frame 13 from moving downward, thereby ensuring the sealing effect of the first sealing roller 2 and the second sealing roller 3 on the outlet end of the kettle body 1.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A steam flash explosion quick door opening device, comprising a kettle body (1), wherein two rotating shafts (4) are rotatably mounted in the middle of the upper end of the outlet of the kettle body (1), and a first sealing roller (2) and a second sealing roller (3) are fixedly sleeved on the outer sides of the circumference of the two rotating shafts (4), respectively, and characterized in that: One end of the two rotating shafts (4) passes through the kettle body (1) and extends to the outside of the kettle body (1), and a gear (7) is fixedly installed on one circumferential end of the rotating shaft (4), a mounting plate (5) is fixedly installed on the outer wall of the kettle body (1), and a cylinder (6) is fixedly installed on the bottom end of the mounting plate (5), a gear frame (13) is fixedly installed on the movable bottom end of the cylinder (6), and both sides of the gear frame (13) are meshed with the outer circumferential sides of the two gears (7), the opposite ends of the first sealing roller (2) and the second sealing roller (3) are trapezoidal, and the opposite ends of the first sealing roller (2) and the second sealing roller (3) are arc-shaped.

2. A steam flash explosion fast door opening device according to claim 1, characterized in that: One end of the circumference of the two rotating shafts (4) is fixedly sleeved with a pointing mark (8), and the pointing mark (8) is cam-shaped.

3. A steam flash explosion fast door opening device according to claim 1, characterized in that: The first sealing roller (2) and the second sealing roller (3) are respectively provided with a slide groove (16) and a first slot (17) at their relative bottom ends, and the slide groove (16) and the first slot (17) are both arc-shaped, and the centers of the slide groove (16) and the first slot (17) coincide.

4. A steam flash explosion fast door opening device according to claim 3, characterized in that: An arc-shaped plug plate (18) is slidably mounted inside the slide groove (16), and a cradle (15) is fixedly connected to the outer wall of one end of the two ends of the arc-shaped plug plate (18), and a forward and reverse motor (14) is fixedly mounted on the outer wall of the kettle body (1), and the output end of the forward and reverse motor (14) is fixedly connected to the cradle (15), and the forward and reverse motor (14) is located on the inner side of the middle of the gear frame (13).

5. The steam flash explosion fast door opening device according to claim 1, characterized in that: The first sealing roller (2) and the second sealing roller (3) are respectively provided with a second slot (19) and a receiving slot (20) at their relative upper ends, and a pushing mechanism (21) is fixedly installed inside the receiving slot (20), a card plate (22) is slidably arranged inside the pushing mechanism (21), and the card plate (22) matches the second slot (19), and arc-shaped rubber protrusions are arranged at the upper and lower ends of the end of the card plate (22).

6. A steam flash explosion fast door opening device according to claim 1, characterized in that: A convex plate (9) is fixedly mounted on the outer wall of the kettle body (1), and electric push rods (11) are fixedly mounted on both sides of the top of the convex plate (9), a displacement sensor (10) is fixedly mounted in the middle of the top of the convex plate (9), and a push platform (12) is fixedly mounted on the tops of the two electric push rods (11), and a through hole is opened in the middle of the push platform (12).

7. A steam flash explosion fast door opening device according to claim 4, characterized in that: The cradle (15) is composed of two rocker arms that overlap at equal angles.

Citation Information

Patent Citations

  • Novel instant steam explosion quick door opening device

    CN116674894A