Automatic T material feeding and assembling device
By designing the automatic loading and assembly device of T-materials, using web and panel conveying lines, web flip rotation clamping lines and assembly conveying lines, the automatic loading and assembly of T-profiles is achieved, solving the problems of high labor intensity and low work efficiency in the prior art, and improving the automation processing capacity.
Patent Information
- Application Number
- CN202421577941.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-04
AI Technical Summary
In the prior art, the loading assembly of T profiles requires a large number of workers to cooperate with each other, which is very labor-intensive and has low work efficiency, and is not suitable for automatic loading and assembly of large batches of T profiles.
An automatic loading and assembly device for T-material is designed, including a parallel web and panel conveying line, a web flip rotation clamping line and a assembly conveying line. Through components such as reducers, hydraulic cylinders and electromagnets, automatic conveying, flipping and assembly of T-profiles are realized.
There is no need for a large number of workers to cooperate, which reduces the labor intensity of workers and improves work efficiency. It is suitable for automatic loading and assembly of large batches of T-profiles.
Smart Images

Figure CN222743443U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mechanical equipment and relates to an automatic feeding and assembling device for T-materials. Background Art
[0002] In the prior art, the feeding and assembly of T-profiles mostly needs to be carried out through a combination of electromagnet manipulation and manual work. This feeding and assembly method requires the cooperation of a large number of workers, has high labor intensity and low work efficiency, and is not suitable for automatic feeding and assembly of large quantities of T-profiles. Summary of the invention
[0003] In view of the above problems, the utility model provides an automatic feeding and assembling device for T-shaped materials, which does not require the cooperation of a large number of workers, reduces the labor intensity of the workers and improves the work efficiency. The device is suitable for automatic feeding and assembling of large quantities of T-shaped materials.
[0004] According to the technical solution of the utility model: a T-material automatic feeding and assembly device, including parallel arranged web and panel conveyor lines, web flipping and rotating clamping lines and assembly conveyor lines, used to transfer the webs and panels on the web and panel conveyor lines to the panel feeding components used on the web flipping and rotating clamping lines and the assembly conveyor lines.
[0005] As a further improvement of the utility model, the web and panel conveyor line includes two web conveyor systems arranged in parallel, any web conveyor system includes a loading frame, a first reducer mounting seat fixed on the loading frame, and a plurality of loading rollers arranged in parallel along the length direction of the loading frame, a loading reducer is installed on the first reducer mounting seat, the output end of the loading reducer is connected to the first reducer sprocket through a second flat key, the loading roller is installed on the loading frame with a first vertical seat bearing, the end of the loading roller is installed with a first roller sprocket through a first flat key and a cover plate, and the first reducer sprocket and the first roller sprocket are connected by a transmission chain.
[0006] As a further improvement of the present invention, the web flipping and rotating clamping line includes a web flipping and clamping assembly and a web rotating and clamping assembly.
[0007] As a further improvement of the utility model, the web rotation clamping assembly includes a first hydraulic cylinder, the first hydraulic cylinder is fixed by a hydraulic cylinder fixing seat, the first hydraulic cylinder is connected to a connecting rod, the second connecting frame is connected to the connecting rod, the swing arm is connected to the second connecting frame by a pin shaft, the swing arm is connected to the first connecting shaft by a sixth flat key, the first connecting shaft is fixed to the base by a first bearing, the bearing is fixed by a bearing cover, the swing frame is connected to the first connecting shaft by a fifth flat key, the left roller shaft is fixed on the swing frame, the left roller shaft and the left roller are connected by a second left bearing, and the second left bearings on both sides are fixed by left retaining rings.
[0008] As a further improvement of the utility model, the web flipping clamping assembly includes a second hydraulic cylinder arranged obliquely, the second hydraulic cylinder is fixed by a second hydraulic cylinder fixing seat, the piston rod head of the second hydraulic cylinder is connected to a cylinder joint, the cylinder joint is connected to the first connecting plate by a fourth connecting shaft, the first connecting plate is connected to the flipping frame by a third connecting shaft, the third connecting shaft is connected to the assembly conveyor line by a vertical seat bearing, a right roller, a second right bearing, a right roller shaft and a right retaining ring are arranged on the flipping frame opposite to the left roller, the second left bearing, the left roller shaft and the left retaining ring, the first electromagnet is installed on the flipping frame by an electromagnet mounting seat, the flipping arm is fixed on the third connecting shaft, the first connecting plate is connected to one end of the flipping arm by the second connecting shaft, and the other end of the flipping arm is connected to the vertical seat bearing by a transmission rod.
[0009] As a further improvement of the utility model, the assembly conveyor line includes an assembly frame and a second reducer mounting seat fixed on the ground, a plurality of assembly rollers arranged in parallel along the length direction of the assembly frame, an assembly reducer is installed on the second reducer mounting seat, the output end of the assembly reducer is connected to the second reducer sprocket through a third flat key, the assembly roller is installed on the assembly frame through a second belt vertical seat bearing, the end of the assembly roller is installed with the second roller sprocket through a fourth flat key, the second reducer sprocket and the second roller sprocket are connected by a transmission chain 2, and one end of the third connecting shaft is rotatably connected to the assembly frame.
[0010] As a further improvement of the present invention, the panel loading assembly includes a frame, linear guide rails fixed on the left and right sides of the frame, a moving trolley slidably connected to the linear guide rails, a rack is installed on the linear guide rails, a reduction motor is installed on the moving trolley, the output end of the reduction motor is driven and connected to a gear, the moving trolley moves by meshing the gear and the rack, the left and right moving trolleys are connected by a moving beam, two guide wheel seats are installed on the moving beam by screws, a first pulley seat is installed on the guide wheel seat, a rope pulley is installed on the first pulley seat, a lowering beam is connected to slide up and down below the moving beam, and the lowering beam is directly opposite to the first slide The wheel seat is provided with a second pulley seat, and the fifth connecting shaft is installed on the second pulley seat. The lifting beam and the moving beam are connected by a steel wire rope of a rope pulley, and a guide seat is fixed on the lifting beam. The guide column is fixed on the guide seat through a sixth connecting shaft and guided by a guide wheel. A plurality of connecting seats are fixedly connected to the lower plane of the lifting beam, and an electromagnet seat is installed on the connecting seat. An electromagnet is installed on the electromagnet seat. The lifting beam and the moving beam are connected by a photoelectric detection device, and a pulley motor for driving the rope pulley to rotate is installed on the moving beam. The web and panel conveying line, the web flipping and rotating clamping line and the assembly conveying line are all arranged below the lifting beam.
[0011] The technical effect of the utility model is that it does not require the cooperation of a large number of workers, reduces the labor intensity of the workers and improves the work efficiency, and is suitable for automatic feeding and assembly of large quantities of T-profiles. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0013] Figure 2 It is a structural schematic diagram of the web plate and panel conveying line in the utility model.
[0014] Figure 3 It is a sectional view of the main view of the web flipping and rotating clamping line in the utility model.
[0015] Figure 4 It is a top view of the web flipping and rotating clamping line in the utility model.
[0016] Figure 5 It is a structural schematic diagram of the assembly conveying line in the utility model.
[0017] Figure 6 It is a top view of the panel loading assembly of the utility model.
[0018] Figure 7 This is the front view of the panel loading assembly in the utility model. DETAILED DESCRIPTION
[0019] The specific implementation manner of the utility model is described below in conjunction with the accompanying drawings as a further improvement of the utility model.
[0020] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. The described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0021] like Figure 1-7 As shown, an automatic T-material loading and assembly device includes a web and panel conveyor line 1, a web flipping and rotating clamping line 2 and an assembly conveyor line 3 arranged in parallel, which is used to transfer the web and panel on the web and panel conveyor line 1 to the web flipping and rotating clamping line 2 and the assembly conveyor line 3. The panel loading component 4 is used.
[0022] The web and panel conveyor line 1 includes two web conveyor systems arranged in parallel, and any web conveyor system includes a loading frame 13, a first reducer mounting seat 12 fixed on the loading frame 13, and a plurality of loading rollers 15 arranged in parallel along the length direction of the loading frame 13. A loading reducer 11 is installed on the first reducer mounting seat 12, and the output end of the loading reducer 11 is connected to the first reducer sprocket 110 through a second flat key 19. The loading roller 15 is installed on the loading frame 13 with a first vertical seat bearing 14. The end of the loading roller 15 is installed with a first roller sprocket 16 through a first flat key 18 and a cover plate 17. The first reducer sprocket 110 is connected to the first roller sprocket 16 through a transmission chain 1; in this embodiment, the loading reducer 11 drives the first reducer sprocket 110 to rotate, and the first reducer sprocket 110 drives the first roller sprocket 16 and the loading roller 15 to rotate through the transmission chain 1 to transport the web and panel for loading.
[0023] The web flipping and rotating clamping line 2 comprises a web flipping and clamping assembly and a web rotating clamping assembly.
[0024] The web rotating clamping assembly includes a first hydraulic cylinder 22, the first hydraulic cylinder 22 is fixed by a hydraulic cylinder fixing seat 21, the first hydraulic cylinder 22 is connected to the connecting rod 23, the second connecting frame 226 is connected to the connecting rod 23, the swing arm 230 is connected to the second connecting frame 226 by a pin 225, the swing arm 230 is connected to the first connecting shaft 28 by a sixth flat key 231, the first connecting shaft 28 is fixed to the base 24 by a first bearing 26, the bearing 26 is fixed by a bearing cover 27, and the swing frame 210 is connected to the fifth flat key 231. The key 29 is connected to the first connecting shaft 28, the left roller shaft 213 is fixed on the swing frame 210, and the left roller shaft 213 is connected to the left roller 211 through the second left bearing 212, and the second left bearings 212 on both sides are fixed by the left retaining ring 214; in this embodiment, the first hydraulic cylinder 22 pushes the connecting rod 23, which will drive the second connecting frame 226 and the swing arm 230 to move together, and the swing arm 230 drives the first connecting shaft 28 to rotate, so that the swing frame 210 and the left roller 211 rotate.
[0025] The web flipping clamping assembly includes a second hydraulic cylinder 222 that is tilted, and the second hydraulic cylinder 222 is fixed by a second hydraulic cylinder fixing seat 232. The piston rod head of the second hydraulic cylinder 222 is connected to a cylinder joint 221, and the cylinder joint 221 is connected to the first connecting plate 219 through a fourth connecting shaft 220. The first connecting plate 219 is connected to the flip frame 215 through a third connecting shaft 218, and the third connecting shaft 218 is connected to the assembly conveyor line 3 through a vertical seat bearing 223. The flip frame 215 is provided with a right roller 214 facing the left roller 211, the second left bearing 212, the left roller shaft 213 and the left retaining ring 214. The first electromagnet 227 is installed on the flip frame 215 through the electromagnet mounting base 228, the flip arm 229 is fixed on the third connecting shaft 218, the first connecting plate 219 is connected to one end of the flip arm 229 through the second connecting shaft 217, and the other end of the flip arm 229 is connected to the vertical seat bearing 223 through the transmission rod 233; in this embodiment, the second hydraulic cylinder 222 pushes the fourth connecting shaft 220 to drive the first connecting plate 219, and the first connecting plate 219 drives the third connecting shaft 218 to rotate, thereby driving the flip frame 215 to flip to achieve the purpose of flipping.
[0026] The assembly conveyor line 3 includes an assembly frame 34 and a second reducer mounting seat 311 fixed on the ground, a plurality of assembly rollers 36 arranged in parallel along the length direction of the assembly frame 34, an assembly reducer 31 is installed on the second reducer mounting seat 311, the output end of the assembly reducer 31 is connected to the second reducer sprocket 33 through a third flat key 32, the assembly roller 36 is installed on the assembly frame 34 through a second belt vertical seat bearing 35, the end of the assembly roller 36 is installed with a second roller sprocket 38 through a fourth flat key 39, the second reducer sprocket 33 and the second roller sprocket 38 are connected through a transmission chain 2, and one end of the third connecting shaft 218 is rotatably connected to the assembly frame 34; in this embodiment, the assembly reducer 31 drives the second reducer sprocket 33 to rotate, and the second reducer sprocket 33 drives the second roller sprocket 38 and the assembly roller 36 to rotate through the transmission chain 2, so as to realize T-row assembly conveying.
[0027] The panel loading assembly 4 includes a frame 41, linear guide rails 42 fixed on the left and right sides of the frame 41, a moving trolley 44 slidably connected to the linear guide rails 42, a rack 420 is installed on the linear guide rails 42, a reduction motor 45 is installed on the moving trolley 44, and the output end of the reduction motor 45 is driven and connected to a gear 421. The moving trolley 44 moves by meshing the gear 421 with the rack 420. The left and right moving trolleys 44 are connected by a moving beam 43, and the moving beam 43 is installed by screws. There are two guide wheel seats 47, a first pulley seat 49 is installed on the guide wheel seat 47, a rope pulley 48 is installed on the first pulley seat 49, a lowering beam 411 is connected to the moving beam 43 for sliding up and down, a second pulley seat 415 is arranged on the lowering beam 411 opposite to the first pulley seat 49, a fifth connecting shaft 414 is installed on the second pulley seat 415, the lifting beam 411 is connected to the moving beam 43 through the steel wire rope of the rope pulley 48, a guide seat 413 is fixed on the lifting beam 411, and the guide column 410 is connected through the first Six connecting shafts 416 are fixed on the guide seat 413 and guided by the guide wheel 46. The lower plane of the lifting beam 411 is fixedly connected with a plurality of connecting seats 412. The connecting seat 412 is equipped with an electromagnet seat 418. The electromagnet 419 is installed on the electromagnet seat 418. The lifting beam 411 is connected to the moving beam 43 through a photoelectric detection device 417. The moving beam 43 is equipped with a pulley motor for driving the rope pulley 48 to rotate. The web and panel conveying line 1, the web flip rotation clamping line 2 and the assembly conveying line The wire feeders 3 are all arranged below the lifting beam 411; in the present embodiment, when the reduction motor 45 rotates, the moving trolley 44 moves with the moving beam 43, the pulley motor drives the rope pulley 48 to rotate, and the lifting beam 411 is lifted and lowered with the steel wire rope, and after the electromagnet 419 is energized, the steel plate is attracted by the magnetic force of the electromagnet 419, thereby realizing the lifting and lowering and left and right movement of the steel plate; by arranging the photoelectric detection device 417 between the lifting beam 411 and the moving beam 43, the lifting beam 411 is prevented from hitting the frame 41 upwards.
[0028] Working principle: First, the two types of steel plates, the face plate and the web plate, are transported through the two web plate and face plate conveyor lines 1. When the face plate and the web plate are moved to the bottom of the lifting beam 411, the moving trolley 44 starts to move, and the pulley motor drives the rope pulley 48 to rotate, and the lifting beam 411 is lifted and lowered with the steel wire rope. The steel plate is sucked and moved with the second electromagnet 419 until the steel plate moves to the top of the assembly conveyor line 3 and stops, and then the action is repeated, and the second electromagnet 419 is powered off to put the face plate down;
[0029] Repeat the same operation to move the web between the left roller 211 and the right roller. At this time, the web flipping and rotating clamping line 2 starts to operate, the first hydraulic cylinder 22 starts to push the connecting rod 23, the connecting rod 23 drives the connecting frame 226 to move, the connecting frame 226 drives the swing arm 230 to rotate through the pin 225, under the action of the first flat key 29 and the second flat key 231, the swing arm 230 rotates to drive the first connecting shaft 28 to rotate, and the rotation of the first connecting shaft 28 drives the rotation of the swing frame 210 , the swing frame 210 drives the left roller 211 to rotate, the first electromagnet 227 is energized to attract the belly plate, and at the same time the second hydraulic cylinder 222 starts to operate, pushing the cylinder joint 221 to move, the cylinder joint 221 pushes the first connecting plate 219 through the fourth connecting shaft 220, the first connecting plate 219 is connected to the third connecting shaft 218 to drive the third connecting shaft 218 to rotate, the rotation of the third connecting shaft 218 drives the flip frame 215 to flip, drives the flip arm 229 to rotate, and the flip arm 229 drives the transmission The movable rod 233 rotates, and the plurality of flip frames 215 flip in the same manner. The transmission rod 233 plays a synchronous role, so that the flip frame 215 drives the electromagnet mounting seat 228 to flip. The electromagnet mounting seat 228 is equipped with a first electromagnet 227, so the first electromagnet 227 sucks the web plate to flip 90 degrees, and finally makes the web plate and the panel form an angle of 90 degrees. Due to the rotation of the swing frame 230 and the flipping of the flip frame 215, the rollers on both sides can clamp the web plate. At this time, the first electromagnet 227 is disconnected. The assembly reducer 31 under the assembly conveyor line 3 starts to rotate, driving the second reducer sprocket 33 to rotate, pulling the chain to rotate, the chain drives the second roller sprocket 38 to rotate, the second roller sprocket 38 drives the three rollers to rotate through the fourth flat key 39, the rotation of the rollers drives the panel to move to the next station, the web will move forward with the panel due to friction, with the clamping of the left roller 211 and the right roller, the web will not swing left and right, and finally through the assembly machine, the T-row loading and assembly are realized.
Claims
1. A T-material automatic feeding assembly device, characterized in that: The invention comprises a web and panel conveying line (1), a web flipping and rotating clamping line (2) and an assembly conveying line (3) arranged in parallel, and is used to transfer the web and panel on the web and panel conveying line (1) to a panel loading component (4) used on the web flipping and rotating clamping line (2) and the assembly conveying line (3).
2. The automatic T-material feeding and assembling device according to claim 1, characterized in that: The web and panel conveyor line (1) comprises two web conveyor systems arranged in parallel, each web conveyor system comprising a loading frame (13), a first reducer mounting seat (12) fixed on the loading frame (13), and a plurality of loading rollers (15) arranged in parallel along the length direction of the loading frame (13); a loading reducer (11) is mounted on the first reducer mounting seat (12); an output end of the loading reducer (11) is connected to a first reducer sprocket (110) via a second flat key (19); the loading roller (15) is mounted on the loading frame (13) via a first vertical seat bearing (14); a first roller sprocket (16) is mounted on the end of the loading roller (15) via a first flat key (18) and a cover plate (17); and the first reducer sprocket (110) and the first roller sprocket (16) are connected via a transmission chain.
3. The automatic T-material feeding and assembling device according to claim 1, characterized in that: The web flipping and rotating clamping line (2) comprises a web flipping and clamping assembly and a web rotating clamping assembly.
4. The automatic T-material feeding and assembling device according to claim 3, characterized in that: The web rotating clamping assembly comprises a first hydraulic cylinder (22), the first hydraulic cylinder (22) being fixed by a hydraulic cylinder fixing seat (21), the first hydraulic cylinder (22) being connected to a connecting rod (23), a second connecting frame (226) being connected to the connecting rod (23), a swing arm (230) being connected to the second connecting frame (226) by a pin shaft (225), the swing arm (230) being connected to a first connecting shaft (28) by a sixth flat key (231), and the first connecting shaft (28) The first bearing (26) is fixed to the base (24), the bearing (26) is fixed by a bearing cover (27), the swing frame (210) is connected to the first connecting shaft (28) by a fifth flat key (29), the left roller shaft (213) is fixed to the swing frame (210), the left roller shaft (213) and the left roller (211) are connected by a second left bearing (212), and the second left bearings (212) on both sides are fixed by left retaining rings (214).
5. The automatic T-material feeding and assembling device according to claim 3, characterized in that: The web flipping clamping assembly comprises a second hydraulic cylinder (222) arranged obliquely, the second hydraulic cylinder (222) being fixed by a second hydraulic cylinder fixing seat (232), the piston rod head of the second hydraulic cylinder (222) being connected to a cylinder joint (221), the cylinder joint (221) being connected to a first connecting plate (219) by a fourth connecting shaft (220), the first connecting plate (219) being connected to a flipping frame (215) by a third connecting shaft (218), the third connecting shaft (218) being connected to an assembly conveyor line (3) by a vertical seat bearing (223), and the flipping frame (215) being connected to a vertical seat bearing (223). A right roller, a second right bearing, a right roller shaft and a right retaining ring are provided for the left roller (211), the second left bearing (212), the left roller shaft (213) and the left retaining ring (214); a first electromagnet (227) is mounted on the turning frame (215) via an electromagnet mounting seat (228); a turning arm (229) is fixed on the third connecting shaft (218); a first connecting plate (219) is connected to one end of the turning arm (229) via the second connecting shaft (217); and the other end of the turning arm (229) is connected to the vertical seat bearing (223) via a transmission rod (233).
6. The automatic T-material feeding and assembling device according to claim 1, characterized in that: The assembly conveyor line (3) comprises an assembly frame (34) fixed on the ground and a second reducer mounting seat (311), a plurality of assembly rollers (36) arranged in parallel along the length direction of the assembly frame (34), an assembly reducer (31) being mounted on the second reducer mounting seat (311), an output end of the assembly reducer (31) being connected to a second reducer sprocket (33) via a third flat key (32), the assembly roller (36) being mounted on the assembly frame (34) via a second belt vertical seat bearing (35), a second roller sprocket (38) being mounted on an end of the assembly roller (36) via a fourth flat key (39), the second reducer sprocket (33) and the second roller sprocket (38) being connected via a second transmission chain, and one end of a third connecting shaft (218) being rotatably connected to the assembly frame (34).
7. The T-material automatic feeding and assembling device according to claim 1, characterized in that: The panel loading assembly (4) comprises a frame (41), linear guide rails (42) fixed on the left and right sides of the frame (41), a moving carriage (44) slidably connected to the linear guide rails (42), a rack (420) installed on the linear guide rails (42), a reduction motor (45) installed on the moving carriage (44), an output end of the reduction motor (45) drivingly connected to a gear (421), and the moving carriage (44) is connected to the rack (420) via the gear (421). ) are engaged to move, the left and right moving trolleys (44) are connected by a moving beam (43), two guide wheel seats (47) are installed on the moving beam (43) by screws, a first pulley seat (49) is installed on the guide wheel seat (47), a rope pulley (48) is installed on the first pulley seat (49), a lowering beam (411) is connected to the lower part of the moving beam (43) for sliding up and down, and a second pulley seat (48) is arranged on the lowering beam (411) opposite to the first pulley seat (49). 15), a fifth connecting shaft (414) is installed on the second pulley seat (415), the lifting beam (411) and the moving beam (43) are connected by a steel wire rope of a rope pulley (48), a guide seat (413) is fixed on the lifting beam (411), the guide column (410) is fixed on the guide seat (413) by a sixth connecting shaft (416), and is guided by a guide wheel (46), and a plurality of connecting seats (412) are fixedly connected to the lower plane of the lifting beam (411) An electromagnet seat (418) is installed on the connecting seat (412), an electromagnet (419) is installed on the electromagnet seat (418), the lifting beam (411) and the moving beam (43) are connected via a photoelectric detection device (417), a pulley motor for driving the rope pulley (48) to rotate is installed on the moving beam (43), and the web and panel conveying line (1), the web flipping and rotating clamping line (2) and the assembly conveying line (3) are all arranged below the lifting beam (411).