Finished product collection device for buckle production

Abstract

The present application relates to a finished product collection device for buckle production, comprising: a trolley, a material placing rack is provided on the trolley, and a plurality of material receiving trays are arranged on the material placing rack; a support frame is provided on the trolley, a material receiving platform is provided on the support frame, and the material receiving platform is used to support the material receiving tray; an automatic tray changing mechanism is provided on the trolley, and the automatic tray changing mechanism is used to replace the material receiving platform and the material receiving tray on the material placing rack; the automatic tray changing mechanism comprises a lifting assembly, a driving assembly and an adsorption assembly, and the lifting assembly is arranged on the support frame. The present application can automatically replace the material tray through the trolley, the material placing rack, the material receiving tray, the support frame, the material receiving platform, the lifting assembly, the driving assembly and the adsorption assembly, thereby avoiding the tedious operation of manually replacing the material receiving tray, thereby saving time and improving production efficiency, while reducing dependence on workers and labor costs.

Description

Technical Field

[0001] The present application relates to the technical field of buckle production, and in particular to a finished product collection device for buckle production. Background Art

[0002] In the buckle production process, finished product collection is one of the most important links. The existing buckle collection equipment is relatively simple in design. In operation, the material box is usually placed on the unloading end to collect the stamped buckles. However, in actual operation, once the number of buckles in the material box reaches a certain level, it is necessary to manually remove the full material box and replace it with a new empty material box, and place the material box on a cart for subsequent transportation.

[0003] As a result, whenever the receiving tray is fully loaded, workers have to perform tedious picking and placing operations themselves, which not only increases the workers' labor intensity and reduces overall production efficiency, but also increases the risk of misoperation, such as causing the buckle to fall and be damaged.

[0004] In view of the above problems, a finished product collecting device for buckle production is now designed. Utility Model Content

[0005] The embodiment of the present application provides a finished product collection device for buckle production to solve the problem in the related art that when the number of buckles in a material box reaches a certain level, manual operation is required and the material box cannot be replaced automatically.

[0006] In a first aspect, a finished product collection device for buckle production is provided, comprising:

[0007] A cart, wherein the cart is provided with a material placing rack, and the material placing rack is provided with a plurality of material collecting trays, and the material collecting trays are used to collect the finished buckle products;

[0008] The cart is provided with a support frame, and the support frame is provided with a material receiving platform, and the material receiving platform is used to support the material receiving tray;

[0009] The cart is provided with an automatic tray changing mechanism, which is used to replace the receiving trays on the material receiving table and the material placing rack;

[0010] The automatic disc changing mechanism includes a lifting component, a driving component and an adsorption component. The lifting component is arranged on the support frame and is used to drive the material receiving table to lift and lower. The driving component is arranged on the material receiving table and is used to push the material receiving disc on the material receiving table to the material placing rack. The adsorption component is arranged on the driving component and is used to adsorb the material receiving disc on the material placing rack to the material receiving table.

[0011] In some embodiments, the support frame includes a group of pillars relatively arranged on the cart, and the pillars have cavities inside.

[0012] In some embodiments, the lifting assembly includes a set of threaded rods and a set of drive motors, the threaded rods are rotatably arranged inside the cavities of the pillars, the drive motors are arranged at the bottom of the cart, the output shaft of the drive motor is connected to one end of the threaded rods and is used to drive the threaded rods to rotate, and the outer side of the threaded rods is threadedly connected to a transmission rod;

[0013] A sliding hole is provided on one side of the cavity of the pillar, and one end of the transmission rod passes through the sliding hole and is connected to the material receiving platform.

[0014] In some embodiments, the receiving platform includes a group of connecting frames and a support plate, wherein the support plate is arranged between the group of connecting frames, and a cavity is opened inside the support plate;

[0015] The connecting frame is connected to the corresponding transmission rod.

[0016] In some embodiments, the driving assembly includes a second threaded rod, a second driving motor, and a group of guide rods, wherein the second threaded rod is rotatably arranged inside the cavity of the support plate, the second driving motor is arranged on the support plate, the output shaft of the second driving motor is connected to the second threaded rod, and a group of guide rods are relatively arranged inside the cavity of the support plate, the outer side of the second threaded rod is threadedly connected to a connecting rod, and the two ends of the connecting rod are respectively slidably matched with the corresponding guide rods;

[0017] The support plate is abutted against a push plate, a second sliding hole is opened on the upper part of the cavity of the support plate, and the top end of the connecting rod passes through the second sliding hole and is connected to the push plate.

[0018] In some embodiments, the adsorption assembly includes a group of electro-permanent magnetic suction cups, which are relatively embedded in the push plate and used to adsorb the receiving tray.

[0019] In some embodiments, the material placing rack includes a plurality of mounting frames which are arranged relatively on the trolley, and between the two support plates, a plurality of mounting frames are arranged in sequence from top to bottom, and the material receiving tray is placed on the corresponding mounting frames.

[0020] The embodiment of the present application provides a finished product collection device for buckle production, which can automatically replace the material tray through a cart, a material placing rack, a material receiving tray, a support rack, a material receiving platform, a lifting component, a driving component and an adsorption component, thereby avoiding the tedious operation of manually replacing the material receiving tray, thereby saving time and improving production efficiency. At the same time, it reduces dependence on workers and reduces labor costs. By automatically replacing the material tray, possible misoperation in manual operation is avoided, ensuring the stable operation of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0022] Figure 1 A schematic diagram of a three-dimensional structure provided in an embodiment of the present application;

[0023] Figure 2 A rear cross-sectional view of a support provided in an embodiment of the present application;

[0024] Figure 3 A three-dimensional schematic diagram of the connection structure between the drive assembly and the receiving platform provided in the embodiment of the present application;

[0025] Figure 4 A top view of a support plate provided in an embodiment of the present application

[0026] Figure 5 A three-dimensional schematic diagram of the connection structure between the material placing rack and the material receiving tray provided in an embodiment of the present application.

[0027] In the figure: 1. trolley; 2. material placing rack; 3. material collecting tray; 4. supporting frame; 41. pillar; 5. material receiving platform; 51. connecting frame; 52. supporting plate; 6. automatic tray changing mechanism; 61. lifting assembly; 611. threaded rod; 612. driving motor; 613. transmission rod; 62. driving assembly; 621. threaded rod 2; 622. driving motor 2; 623. guide rod; 624. connecting rod; 625. push plate; 63. adsorption assembly. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0029] An embodiment of the present application provides a finished product collection device for buckle production, which can solve the problem in the related art that when the number of buckles in a material box reaches a certain level, manual operation is required and the material box cannot be replaced automatically.

[0030] See also Figure 1-Figure 3, a finished product collection device for buckle production comprises; a trolley 1, wherein the trolley 1 is provided with a material discharge rack 2, and the material discharge rack 2 is arranged with a plurality of material receiving trays 3, and the material receiving trays 3 are used to collect the finished buckles; the trolley 1 is provided with a support frame 4, and the support frame 4 is provided with a material receiving platform 5, and the material receiving platform 5 is used to support the material receiving tray 3; the trolley 1 is provided with an automatic tray changing mechanism 6, and the automatic tray changing mechanism 6 is used to replace the material receiving platform 5 and the material receiving tray 3 on the material discharge rack 2; the automatic tray changing mechanism 6 comprises a lifting component 61, a driving component 62 and an adsorption component 63, the lifting component 61 is arranged on the supporting frame 4, and is used to drive the material receiving platform 5 to rise and fall, the driving component 62 is arranged on the material receiving platform 5, and is used to push the material receiving tray 3 on the material receiving platform 5 to the material discharge rack 2, and the adsorption component 63 is arranged on the driving component 62, and is used to adsorb the material receiving tray 3 on the material discharge rack 2 to the material receiving platform 5.

[0031] The cart 1 is placed at the end of the buckle production line, and a plurality of empty receiving trays 3 are placed on the unloading rack 2 to store a vacant space, ready to receive the finished buckle products. An empty receiving tray 3 is also placed on the receiving table 5 to temporarily store the buckles coming off the production line.

[0032] As the buckle production line runs, the finished buckles are placed in the receiving tray 3 on the receiving table 5 one by one. When the receiving tray 3 on the receiving table 5 is about to be full, the automatic tray changing mechanism 6 starts to start, and the lifting component 61 drives the receiving table 5 to descend to the same height as the empty space on the unloading rack 2, and the driving component 62 pushes the receiving tray 3 on the receiving table 5 to the empty space on the unloading rack 2.

[0033] Since multiple material receiving trays 3 have been arranged in a certain order on the material discharging rack 2, when the old material receiving tray 3 is pushed, the lifting component 61 controls the material receiving platform 5 to adjust its height again so that it is at the same height as the hole material receiving tray 3, and the new empty material receiving tray 3 is adsorbed by the adsorption component 63. Then, the driving component 62 is reset to drive the empty material receiving tray 3 to move to the material receiving platform 5. Then, the lifting component 61 is reset to lift the material receiving platform 5 to its original height, ready to receive a new round of buckle products.

[0034] The entire automatic tray changing process is repeated until all receiving trays are full or the production line stops.

[0035] In this way, the material tray can be automatically replaced, avoiding the tedious operation of manually replacing the receiving tray, thereby saving time and improving production efficiency. At the same time, it reduces dependence on workers and reduces labor costs.

[0036] By automatically changing the material tray, possible misoperation in manual operation is avoided, ensuring the stable operation of the production line.

[0037] Specifically, in this embodiment, the support frame 4 includes a group of pillars 41 relatively arranged on the cart 1, and the pillars 41 have cavities inside.

[0038] The design of the pillars 41 ensures the stability and load-bearing capacity of the support frame 4. By being firmly connected to the cart, they can bear the weight of the receiving tray 3 and the automatic tray changing mechanism 6, ensuring that no shaking or tilting occurs during the process of collecting the buckles.

[0039] Furthermore, the lifting assembly 61 in this embodiment includes a group of threaded rods 611 and a group of drive motors 612. The threaded rods 611 are rotatably arranged inside the cavity of the pillar 41. The drive motor 612 is arranged at the bottom of the cart 1. The output shaft of the drive motor 612 is connected to one end of the threaded rod 611 and is used to drive the threaded rod 611 to rotate. The outer side of the threaded rod 611 is threadedly connected with a transmission rod 613; a sliding hole is opened on one side of the cavity of the pillar 41, and one end of the transmission rod 613 passes through the sliding hole and is connected to the material receiving platform 5.

[0040] The lifting assembly 61 is responsible for driving the receiving platform 5 to perform lifting motion.

[0041] The lifting assembly 61 is composed of a set of threaded rods 611 and a set of drive motors 612. The threaded rods 611 are rotatably arranged inside the cavity of the support 41 and are rotated by the drive motor 612. The drive motor 612 is arranged at the bottom of the cart 1, and its output shaft is connected to one end of the threaded rods 611 for transmitting power.

[0042] A transmission rod 613 is threadedly connected to the outer side of the threaded rod 611. The transmission rod 613 matches the thread of the threaded rod 611. When the threaded rod 611 rotates, the transmission rod 613 moves up and down along the threaded rod 611. A sliding hole is also provided on one side of the cavity of the support 41. One end of the transmission rod 613 passes through the sliding hole and is connected to the material receiving platform 5. In this way, when the transmission rod 613 moves up and down, it can drive the material receiving platform 5 to move up and down.

[0043] When it is necessary to raise or lower the material receiving platform 5, the drive motor 612 is started, and the output shaft of the drive motor 612 begins to rotate, and the power is transmitted to the threaded rod 611 through the connection, so that the threaded rod 611 rotates inside the cavity of the pillar 41. Since the transmission rod 613 cooperates with the thread of the threaded rod 611, when the threaded rod 611 rotates, the transmission rod 613 will move up and down along the threaded rod 611. One end of the transmission rod 613 passes through the sliding hole of the pillar 41 and is connected to the material receiving platform 5. Therefore, when the transmission rod 613 moves up and down, it will drive the material receiving platform 5 to move up and down.

[0044] Through such a design, the lifting assembly 61 can accurately control the lifting height and speed of the receiving table 5, and provide a stable lifting power for the automatic plate changing mechanism 6.

[0045] Specifically, the receiving platform 5 in this embodiment includes a group of connecting frames 51 and a support plate 52 . The support plate 52 is arranged between the group of connecting frames 51 , and a cavity is opened inside the support plate 52 .

[0046] The connecting frame 51 is connected to the corresponding transmission rod 613 .

[0047] The connecting frame 51 plays a connecting and supporting role and is distributed on both sides of the support plate 52 to ensure the stability and load-bearing capacity of the support plate 52. The support plate 52 is the main bearing surface of the receiving platform 5 and is used to place and collect the finished buckle products. In order to reduce weight and provide internal space, a cavity is designed inside the support plate 52.

[0048] Preferably, in the present embodiment, guide wheels are provided at both ends of the support plate 52 for relative rotation, and two adjacent guide wheels interact with the two sides of the corresponding pillars 41 .

[0049] Guide wheels are provided at both ends of the support plate 52 for relative rotation, and the guide wheels interact and cooperate with the corresponding two sides of the pillars 41 to ensure the stability and smoothness of the receiving platform 5 during the lifting process.

[0050] Further, in the present embodiment, the driving assembly 62 comprises a second threaded rod 621, a second driving motor 622, and a group of guide rods 623. The second threaded rod 621 is rotatably arranged inside the cavity of the support plate 52. The second driving motor 622 is arranged on the support plate 52. The output shaft of the second driving motor 622 is connected to the second threaded rod 621. A group of guide rods 623 are relatively arranged inside the cavity of the support plate 52. The outer side of the second threaded rod 621 is threadedly connected with a connecting rod 624. Both ends of the connecting rod 624 are respectively slidably matched with the corresponding guide rods 623.

[0051] The support plate 52 is abutted against a push plate 625 . A second sliding hole is opened in the upper portion of the cavity of the support plate 52 . The top end of the connecting rod 624 passes through the second sliding hole and is connected to the push plate 625 .

[0052] The driving assembly 62 is a component in the finished product collecting device for driving the receiving tray 3 to move on the receiving platform 5 .

[0053] In actual operation, when it is necessary to push the material receiving tray 3 to move on the material receiving table 5, start the driving motor 2 622, and the output shaft of the driving motor 2 622 starts to rotate, and transmits power to the threaded rod 2 621 through the connection, so that the threaded rod 2 621 rotates inside the cavity of the support plate 52. Since the connecting rod 624 cooperates with the thread of the threaded rod 2 621 and is restricted by the guide rod 623, when the threaded rod 2 621 rotates, the connecting rod 624 will move horizontally along the guide rod 623. The top of the connecting rod 624 is connected to the push plate 625. Therefore, when the connecting rod 624 moves, it will drive the push plate 625 to move horizontally on the support plate 52. The movement of the push plate 625 will push the material receiving tray 3 to the other end of the material receiving table 5, so that the collection box 3 is pushed to the empty space on the material discharging rack 2.

[0054] Furthermore, in this embodiment, the adsorption component 63 includes a group of electro-permanent magnetic suction cups, which are relatively embedded on the push plate 625 and are used to adsorb the receiving tray 3.

[0055] The electric permanent magnetic chuck is a special electromagnetic device that combines the characteristics of an electromagnet and a permanent magnet. When powered on, it can generate a strong magnetic force to adsorb and fix the receiving tray 3. When the receiving tray 3 needs to be released, the electric permanent magnetic chuck loses its magnetic force by changing the direction of the current or disconnecting the power supply, thereby allowing the receiving tray 3 to be easily removed.

[0056] In actual operation, when the receiving tray 3 needs to be placed on the receiving table 5, the push plate 625 contacts the empty receiving tray 3, and then the electro-permanent magnetic suction cup is energized to generate a strong magnetic force. At this time, the electro-permanent magnetic suction cup will firmly adsorb the receiving tray 3, and then the driving component 62 is reset to drive the collection box 3 to move to the receiving table 5.

[0057] In addition, in this embodiment, the material placing rack 2 is relatively arranged on the trolley 1, and a plurality of mounting frames are arranged in sequence from top to bottom between the two support plates, and the material receiving tray 3 is placed on the corresponding mounting frames.

[0058] The material placing rack 2 is an important part for storing and supporting the material collecting tray 3, ensuring the stability and portability during the collecting process.

[0059] The material discharging rack 2 is mainly composed of two support plates, between which a plurality of mounting frames are arranged sequentially from top to bottom. These mounting frames are used to place and fix the material receiving tray 3 to ensure the stability and orderliness of the material receiving tray 3 during the collection process.

[0060] Before starting to collect the buckles, the operator can place the empty receiving trays 3 on the various mounting frames of the material placing rack 2 in sequence, and can place one of the receiving trays 3 directly on the material receiving platform 5 .

[0061] It should be noted that in actual operation, in order to facilitate the replacement of the receiving tray 3, one end of the receiving table 5 in this embodiment is in contact with the receiving tray 3, which not only facilitates the adsorption of the collection tray 3 by the adsorption component 63, but also facilitates the driving component 62 to push the receiving tray 3 onto the installation frame.

[0062] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0063] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0064] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.

Claims

1. A finished product collection device for buckle production, characterized in that: include: A trolley (1), wherein the trolley (1) is provided with a material placing rack (2), and a plurality of material collecting trays (3) are arranged on the material placing rack (2), wherein the material collecting trays (3) are used to collect finished buckle products; The trolley (1) is provided with a support frame (4), and a material receiving platform (5) is provided on the support frame (4), and the material receiving platform (5) is used to support the material receiving tray (3); The cart (1) is provided with an automatic tray changing mechanism (6), and the automatic tray changing mechanism (6) is used to replace the receiving tray (3) on the material receiving table (5) and the material placing rack (2); The automatic tray changing mechanism (6) comprises a lifting component (61), a driving component (62) and an adsorption component (63); the lifting component (61) is arranged on the support frame (4) and is used to drive the material receiving platform (5) to rise and fall; the driving component (62) is arranged on the material receiving platform (5) and is used to push the material receiving tray (3) on the material receiving platform (5) onto the material placing frame (2); and the adsorption component (63) is arranged on the driving component (62) and is used to adsorb the material receiving tray (3) on the material placing frame (2) onto the material receiving platform (5).

2. A finished product collection device for buckle production according to claim 1, characterized in that: The support frame (4) comprises a group of pillars (41) arranged relatively to each other on the cart (1), and each pillar (41) has a cavity inside.

3. A finished product collection device for buckle production according to claim 2, characterized in that: The lifting assembly (61) comprises a group of threaded rods (611) and a group of drive motors (612), wherein the threaded rods (611) are rotatably arranged inside the cavity of the support (41), and the drive motor (612) is arranged at the bottom of the cart (1), and the output shaft of the drive motor (612) is connected to one end of the threaded rod (611) and is used to drive the threaded rod (611) to rotate, and the outer side of the threaded rod (611) is threadedly connected to a transmission rod (613); A sliding hole is provided on one side of the cavity of the support (41), and one end of the transmission rod (613) passes through the sliding hole and is connected to the material receiving platform (5).

4. A finished product collection device for buckle production according to claim 2, characterized in that: The material receiving platform (5) comprises a group of connecting frames (51) and a support plate (52), wherein the support plate (52) is arranged between the group of connecting frames (51), and a cavity is provided inside the support plate (52); The connecting frame (51) is connected to a corresponding transmission rod (613).

5. A finished product collection device for buckle production according to claim 4, characterized in that: The driving assembly (62) comprises a second threaded rod (621), a second driving motor (622), and a group of guide rods (623); the second threaded rod (621) is rotatably arranged inside the cavity of the support plate (52); the second driving motor (622) is arranged on the support plate (52); the output shaft of the second driving motor (622) is connected to the second threaded rod (621); a group of guide rods (623) are relatively arranged inside the cavity of the support plate (52); the outer side of the second threaded rod (621) is threadedly connected to a connecting rod (624); and the two ends of the connecting rod (624) are respectively slidably matched with the corresponding guide rods (623); The support plate (52) is butted against a push plate (625), a second sliding hole is provided at the upper portion of the cavity of the support plate (52), and the top end of the connecting rod (624) passes through the second sliding hole and is connected to the push plate (625).

6. A finished product collection device for buckle production according to claim 5, characterized in that: The adsorption assembly (63) comprises a group of electro-permanent magnetic suction cups, which are relatively embedded on the push plate (625) and are used to adsorb the material receiving tray (3).

7. A finished product collection device for buckle production according to claim 1, characterized in that: The material placing rack (2) comprises a plurality of mounting frames arranged in sequence from top to bottom between two support plates arranged relatively to the trolley (1), and the material receiving tray (3) is placed on the corresponding mounting frames.

Images