Laminating machine

By designing a laminate machine that includes stacking boxes, conveying components, stacking components and detection components, the problems of inefficiency and detection errors in the stacking process of traditional laminate machines are solved, and automated detection and support for multiple stacking methods are realized.

CN222743602UActive Publication Date: 2025-04-11SUZHOU YISHIHAN MECHANICAL & ELECTRICAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421620324.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-11
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

During the stacking process, traditional lamination machines have a single product category and require multiple workers to assist in the inspection, resulting in low detection efficiency and prone to errors.

Method used

Design a laminate machine, including stacking boxes, conveying components, stacking components and inspection components. Through multiple staggered conveying frames and robotic arms, multiple stacking methods are realized; the material conveying and stacking is optimized using adjustment components and weighing sensors; and the downward components and photo components are combined to achieve automated detection and judgment.

Benefits of technology

It improves the working efficiency of the lamination machine, reduces the occurrence of manual errors, and realizes automated detection and support for multiple stacking methods.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222743602U_ABST
    Figure CN222743602U_ABST
Patent Text Reader

Abstract

The utility model relates to a lamination stacking machine which comprises a stacking box, the stacking box is provided with a detection inlet and a detection outlet, the detection inlet is provided with a plurality of conveying assemblies, each conveying assembly is provided with a feeding port and a discharging port, the discharging port extends into the stacking box to be matched with a stacking assembly, and the discharging port is matched with an output assembly; the stacking box body is provided with a detection assembly, materials on the stacking assembly are conveyed to the detection assembly through a mechanical arm, and materials of the detection assembly are conveyed to the output assembly through the mechanical arm. Different materials are driven to enter the stacking box through cooperation of the multiple conveying assemblies, the materials are driven to enter the stacking assembly through the mechanical arm, the different materials are selected to be stacked through the mechanical arm, and therefore multiple different stacking modes are achieved, and the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to material detection, and more specifically, the utility model also relates to a laminating machine. Background Art

[0002] Automation equipment is becoming more and more mature in the processing process. During the stacking process, traditional stacking machines have a single product stacking category and require multiple workers to assist in stacking detection. At the same time, there are few detection processes, which makes it easy for product detection and judgment to make mistakes, resulting in low product stacking detection efficiency. Utility Model Content

[0003] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: a stacking machine, comprising: a stacking box, the stacking box is provided with an entry inspection port and an exit inspection port, the entry inspection port is provided with multiple conveying components, the conveying component is provided with a feed port and a discharge port, the discharge port extends into the stacking box and is equipped with a stacking component, and the discharge port is equipped with an output component; the stacking box body is provided with a detection component, the material on the stacking component is transported to the detection component by a mechanical arm, and the material of the detection component is transported to the output component by the mechanical arm.

[0004] Preferably, the conveying assembly includes: a plurality of staggered conveying frames, each of which is fixedly connected to a conveying motor, a driven wheel is rotatably provided at both ends of the conveying frame, a synchronous belt that cooperates with the output motor is sleeved on the outer side of the driven wheel, and one end of the conveying frame drives the synchronous belt to extend into the stacking box and cooperates with the stacking assembly through a mechanical arm.

[0005] Preferably, the conveying frame is provided with support frames on both sides of the synchronous belt, and the support frames are fixedly connected with positioning columns at one end close to the feed port. The positioning columns are hinged with guide plates, and a conveying area for material movement is provided between the two guide plates. The two guide plates extend to the discharge port and are cooperated with an adjustment component, and the adjustment component drives the width of the conveying area to gradually decrease from the feed port to the discharge port.

[0006] Preferably, the adjustment component includes: a U-shaped fixing plate, the U-shaped fixing plate is provided with two parallel fixed parts, an adjustment part is connected between the two fixed parts, the fixed part is fixedly connected to the side wall of the support frame, and drives the adjustment part to be arranged parallel to the synchronous belt, the adjustment part is provided with two strip grooves, the strip grooves are equipped with adjustment bolts, and the adjustment bolts pass through the strip grooves and are fixedly connected to the guide plate.

[0007] Preferably, a storage rack is fixedly connected inside the stacking box, the storage rack has a plurality of material stations, each material station corresponds to a synchronous belt, and each material station is fixedly connected to a position sensor.

[0008] Preferably, the stacking assembly includes: two conveying slides fixedly arranged in the stacking box, each conveying slide is equipped with a material rack through a first cylinder, and the first cylinder drives the material rack to reciprocate along the conveying slide; the material rack is fixedly connected to a weighing sensor, and the weighing sensor is fixedly connected to a material table for placing materials.

[0009] Preferably, the detection component includes: a detection slide rail, the detection slide rail is moved by a second cylinder to have a movable plate, the movable plate is fixedly connected to a detection station, the detection stations are fixedly connected to a detection frame, and the stacking box is fixedly connected with a pressing assembly and a camera assembly that cooperate with the detection frame.

[0010] Preferably, the pressing assembly comprises: a third cylinder fixed to the stacking box, a telescopic rod of the third cylinder fixedly connected to a pressing plate, and the third cylinder drives the pressing plate to cooperate with the materials in the material rack to press.

[0011] Preferably, the photographing assembly comprises: a supporting column fixedly connected to the stacking box, the supporting column fixedly connected to a servo module, the servo module cooperates with a camera, and the servo module drives the camera to take photos and detect the materials on the material rack.

[0012] Preferably, the stacking box is provided with two inspection outlets, wherein one inspection outlet delivers qualified products through a first discharging assembly, and the other inspection outlet delivers unqualified products through a second discharging assembly.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. Through the cooperation of multiple conveying components, different materials are driven into the stacking box, and the materials are driven into the stacking components through the mechanical arm. Different materials are selected for stacking through the mechanical arm, thereby realizing a variety of different stacking methods and improving work efficiency.

[0015] 2. The staggered conveying frames reduce the interference during material extraction, improve work efficiency and reduce work risks.

[0016] 3. By adjusting the components, the width of the conveying area is gradually reduced from the feed port to the discharge port, so that the material can enter the material station better and reduce the phenomenon of jamming during the conveying process.

[0017] 4. Through the cooperation of the pressing component and the photographing component, the stacking inspection of the materials is carried out through the photographing component, and whether it is qualified is determined, and finally the processed materials are transported to the inspection port. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the laminating machine of the utility model;

[0019] Figure 2 The local structure of the laminating machine of the utility model is shown in FIG. Figure 1 ;

[0020] Figure 3 This is an enlarged view of the local structure of the laminating machine of the utility model. Figure 1 ;

[0021] Figure 4 This is an enlarged view of the local structure of the laminating machine of the utility model. Figure 2 ;

[0022] Figure 5 The local structure of the laminating machine of the utility model is shown in FIG. Figure 2 .

[0023] In the figure: 1. Stacking box; 101. Inspection entrance; 102. Inspection exit; 2. Conveying frame; 201. Support frame; 3. Conveying motor; 4. Synchronous belt; 5. Robot arm; 6. Positioning column; 7. Guide plate; 8. U-shaped fixing plate; 9. Storage rack; 901. Material station; 10. Conveying slide rail; 11. Material rack; 12. First cylinder; 13. Inspection slide rail; 14. Moving plate; 15. Inspection rack; 16. Third cylinder; 17. Lower pressure plate; 18. Servo module; 19. Camera. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Figures 1 to 5 As shown, the utility model provides a technical solution: a stacking machine, comprising: a stacking box 1, the stacking box 1 is provided with an inlet 101 and an outlet 102, there are generally two outlets 102, one of which is a qualified outlet 102, and the other is an unqualified outlet 102.

[0026] The inspection port is provided with a plurality of conveying components, each of which is provided with a feed port and a discharge port, and the plurality of conveying components are arranged in a staggered manner, and the staggered arrangement can make the feed port and the discharge port arranged in a staggered manner. The discharge port extends into the stacking box 1 and is equipped with a stacking component.

[0027] The conveying assembly includes: a plurality of staggered conveying frames 2, each of which is fixedly connected to a conveying motor 3, and a driven wheel is rotatably provided at both ends of the conveying frame 2, and a synchronous belt 4 cooperating with the output motor is sleeved on the outer side of the driven wheel, and one end of the conveying frame 2 drives the synchronous belt 4 to extend into the stacking box 1 and cooperate with the stacking assembly through a mechanical arm 5. The mechanical arm 5 adopts an existing mechanical arm 5, and mainly drives the material to be transported to the stacking assembly.

[0028] The conveying frame 2 is provided with support frames 201 on both sides of the synchronous belt 4. The support frames 201 are fixedly connected with positioning columns 6 at one end close to the feed port. The positioning columns 6 are hinged with guide plates 7. A conveying area for material movement is provided between the two guide plates 7. The two guide plates 7 extend to the discharge port and are equipped with an adjustment component. The adjustment component drives the width of the conveying area to gradually decrease from the feed port to the discharge port. A storage rack 9 is fixedly connected in the stacking box 1. The storage rack 9 has multiple material stations 901. Each material station 901 corresponds to a synchronous belt 4. The material station 901 is fixedly connected with a position sensor.

[0029] Since the material is transported through the synchronous belt 4, a spacious space is required when the material enters the synchronous belt 4 so that it can better enter the synchronous belt 4. Since the robot arm 5 can only grab materials in a designated area, after the material enters the synchronous belt 4, the width must be continuously reduced during the transportation process to ensure better entry into the material station 901, thereby improving the accuracy of the robot arm 5 in grabbing materials.

[0030] The adjustment assembly includes: a U-shaped fixing plate 8, the U-shaped fixing plate 8 is provided with two fixing parts arranged in parallel, an adjustment part is connected between the two fixing parts, the fixing part is fixedly connected to the side wall of the support frame 201, and drives the adjustment part to be arranged parallel to the synchronous belt 4, the adjustment part is provided with two strip grooves, and the strip grooves are matched with adjustment bolts, and the adjustment bolts pass through the strip grooves and are fixedly connected to the guide plate 7. The fixing part is mainly fixed to the side wall of the support frame 201, thereby driving the U-shaped fixing plate 8 to be fixedly arranged just above the synchronous belt 4.

[0031] The distance between the two adjusting bolts is driven to control the rotation of the two guide plates 7 around the hinge point, thereby adjusting the width of the conveying area of ​​the discharge port.

[0032] The stacking assembly includes: two conveying slides 10 fixedly arranged in the stacking box 1, each conveying slide 10 is matched with a material rack 11 through a first cylinder 12, and the first cylinder 12 drives the material rack 11 to reciprocate along the conveying slide 10; the material rack 11 is fixedly connected to a weighing sensor, and the weighing sensor is fixedly connected to a material table for placing materials.

[0033] One end of the conveying slide rail 10 is a stacking area, and the other end is a conveying area. During the working process, one of the two material racks 11 is in the stacking area, and the other is in the conveying area. The two material racks 11 work alternately to improve work efficiency.

[0034] Since a weighing sensor is fixedly connected to the material rack 11, the weight of the material is detected by the weighing sensor, thereby reducing the phenomenon of stacking errors.

[0035] The stacking box 1 is provided with a detection component, and the materials on the stacking component are transported to the detection component by the robot arm 5, and the materials in the detection component are transported to the output component by the robot arm 5.

[0036] The detection component includes: a detection slide rail 13, the detection slide rail 13 is moved by a second cylinder to have a movable plate 14, the movable plate 14 is fixedly connected to a detection station, each detection station is fixedly connected to a detection frame 15, and a pressing component and a camera component that cooperate with the detection frame 15 are fixedly connected in the stacking box 1.

[0037] The pressing component drives the materials to be pressed down and stacked, and the photographing component takes photos of the products for analysis.

[0038] The pressing assembly includes: a third cylinder 16 fixed to the stacking box 1, a telescopic rod of the third cylinder 16 is fixedly connected with a pressing plate 17, and the third cylinder 16 drives the pressing plate 17 to cooperate with the materials in the material rack 11 to perform pressing observation.

[0039] The photographing assembly includes: a support column fixedly connected to the stacking box 1, a servo module 18 fixedly connected to the support column, a camera 19 matched with the servo module 18, and the servo module 18 drives the camera 19 to take photos of the materials on the material rack 11. The photo detection determines whether the materials are qualified.

[0040] The inspection port 102 is equipped with an output assembly. Specifically, the inspection port 102 is provided with two inspection ports 102. One inspection port 102 delivers qualified products through a first output assembly, and the other inspection port 102 delivers unqualified products through a second output assembly. Products are delivered out of the stacking box 1 by different output assemblies.

[0041] like Figures 1 to 5As shown, during operation, the material is transported into the material station 901 through multiple conveying components, and the material is driven into the stacking component by the robot arm 5. The stacking component cooperates with the robot arm 5 to stack the material. After the material is stacked, the weighing sensor is used for weighing detection. After the weighing detection is completed, it is determined whether it is qualified. If it is qualified, the robot arm 5 drives the material into the detection station for detection, and the material is pressed by the pressing component, and the material is detected by the camera component. If the product is qualified, the robot arm 5 drives the material into the first output component, and the qualified product is transported out from the inspection port 102 for discharge. If the product is unqualified, the robot arm 5 drives the material into the second output component, and the unqualified product is discharged from the inspection port 102.

[0042] The embodiments disclosed in the present utility model are preferred embodiments, but are not limited thereto. Ordinary technicians in this field can easily understand the spirit of the present utility model based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present utility model, they are all within the protection scope of the present utility model.

Claims

1. A laminating machine, comprising: A stacking box, wherein the stacking box is provided with an entry inspection port and an exit inspection port, the entry inspection port is provided with a plurality of conveying components, the conveying component is provided with a feed port and a discharge port, the discharge port extends into the stacking box and is equipped with a stacking component, and the discharge port is equipped with an output component; it is characterized in that the stacking box body is provided with a detection component, the material on the stacking component is transported to the detection component by a robotic arm, and the material of the detection component is transported to the output component by a robotic arm.

2. The laminating machine according to claim 1, characterized in that: The conveying assembly includes: a plurality of staggered conveying frames, each of which is fixedly connected to a conveying motor, a driven wheel is rotatably provided at both ends of the conveying frame, a synchronous belt cooperating with an output motor is sleeved on the outer side of the driven wheel, and one end of the conveying frame drives the synchronous belt to extend into the stacking box and cooperate with the stacking assembly through a mechanical arm.

3. The laminating machine according to claim 2, characterized in that: The conveying frame is provided with support frames on both sides of the synchronous belt, and the support frames are fixedly connected with positioning columns at one end close to the feed port. The positioning columns are hinged with guide plates, and a conveying area for material movement is provided between the two guide plates. The two guide plates extend to the discharge port and are equipped with an adjustment component, and the adjustment component drives the width of the conveying area to gradually decrease from the feed port to the discharge port.

4. The laminating machine according to claim 3, characterized in that: The adjustment assembly includes: a U-shaped fixing plate, the U-shaped fixing plate is provided with two parallel fixed parts, an adjustment part is connected between the two fixed parts, the fixed part is fixedly connected to the side wall of the support frame, and drives the adjustment part to be arranged parallel to the synchronous belt, the adjustment part is provided with two strip grooves, the strip grooves are equipped with adjustment bolts, and the adjustment bolts pass through the strip grooves and are fixedly connected to the guide plate.

5. The lamination machine according to claim 4, characterized in that: A storage rack is fixedly connected inside the stacking box. The storage rack has a plurality of material stations. Each material station corresponds to a synchronous belt. Each material station is fixedly connected to a position sensor.

6. The laminating machine according to claim 1, characterized in that: The stacking assembly includes: two conveying slides fixedly arranged in the stacking box, each conveying slide is matched with a material rack through a first cylinder, and the first cylinder drives the material rack to reciprocate along the conveying slide; the material rack is fixedly connected to a weighing sensor, and the weighing sensor is fixedly connected to a material table for placing materials.

7. The laminating machine according to claim 1, characterized in that: The detection component includes: a detection slide rail, the detection slide rail is moved by a second cylinder to have a movable plate, the movable plate is fixedly connected to a detection station, the detection stations are fixedly connected to a detection frame, and a pressing component and a camera component that cooperate with the detection frame are fixedly connected in the stacking box.

8. The laminating machine according to claim 7, characterized in that: The pressing assembly comprises: a third cylinder fixed to the stacking box, a telescopic rod of the third cylinder is fixedly connected with a pressing plate, and the third cylinder drives the pressing plate to cooperate with the materials in the material rack to press tightly.

9. The laminating machine according to claim 7, characterized in that: The photographing assembly comprises: a supporting column fixedly connected to the stacking box, the supporting column is fixedly connected to a servo module, the servo module is matched with a camera, and the servo module drives the camera to take photos and detect the materials on the material rack.

10. The laminating machine according to claim 7, characterized in that: The stacking box is provided with two inspection outlets, one of which delivers qualified products through a first discharging assembly, and the other of which delivers unqualified products through a second discharging assembly.