Pearl wool winding device
By designing a pearl cotton winding device including a triangle disc and multiple rotors, the work shutdown problem caused by frequent reel replacement in the prior art is solved, and the continuous winding and working efficiency of pearl cotton are improved.
Patent Information
- Application Number
- CN202421612471.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The existing pearl cotton winding device needs to be stopped when replacing the roll. Frequent replacement will lead to waste of time and affect work efficiency.
A pearl cotton winding device is designed, including a triangle disc, multiple drums and a motor. The rotation of the triangle disc is controlled by driving elements to rotate the new drum to the winding station to achieve continuous winding.
The continuous winding of pearl cotton is realized, saving time for frequent disassembly and assembly of winding rollers, and improving the working efficiency of the device.
Smart Images

Figure CN222743704U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pearl cotton processing, in particular to a pearl cotton rolling device. Background Art
[0002] Polyethylene foam is a non-cross-linked closed-cell structure, also known as EPE pearl cotton, which is composed of countless independent bubbles produced by physical foaming of low-density polyethylene grease. During the production and processing of pearl cotton coils, the produced pearl cotton coils need to be rolled up to reduce the storage space, facilitate handling, transportation, and subsequent processing such as segmentation.
[0003] In the prior art, the pearl cotton winding device usually only has one winding station. After the reel is wound at the winding station, the reel needs to be disassembled and replaced with a new reel before a new round of winding can be carried out. When replacing the new reel, the device needs to be shut down. Frequent replacement of reels will waste a lot of time and affect the working efficiency of the device. Therefore, it is necessary to design corresponding technical solutions to solve the existing technical problems. Utility Model Content
[0004] The utility model aims to provide a pearl cotton winding device to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A pearl cotton winding device comprises a base plate, on which a pair of support plates are fixedly mounted, wherein a triangular disk is rotatably mounted on one of the support plates, the triangular disk is driven by a driving element arranged on the support plate, and a plurality of rotating drums are mounted in a circular array on the triangular disk, the rotating drums are driven by a motor arranged on the triangular plate, and a limit disk is threadedly mounted on a cylinder body of the rotating drum away from the triangular disk.
[0007] As a further solution of the utility model: a support frame is fixedly installed on the side of another support plate, a support seat is movably provided on the support frame through a telescopic cylinder, and an arc groove for the rotating drum to rotate is opened on the support seat.
[0008] As a further solution of the utility model: a plurality of balls are arranged in an array in the arc-shaped groove.
[0009] As a further solution of the utility model: a tensioning unit is further arranged on one side of the triangular plate on the bottom plate, and the tensioning unit includes a plurality of tensioning rollers rotatably arranged between two support plates, and the plurality of tensioning rollers are arranged in a wave shape.
[0010] As a further solution of the utility model: a correction mechanism is also arranged between the two support plates, and the correction mechanism includes a rotating rod and a guide rod installed in parallel between the two support plates, wherein the rotating rod is rotatably arranged, and a handwheel is installed on the end of the rotating rod that passes through the side of the support plate, and thread grooves with opposite thread rotation directions are symmetrically opened on the rod body of the rotating rod, and nuts are symmetrically threadedly installed on the rotating rod, the guide rod is fixedly arranged, and a pair of sliding sleeves are symmetrically slidably arranged on the guide rod, and a correction rod is rotatably arranged between the nut and the sliding sleeve.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. The utility model is provided with a triangular plate, a plurality of rotating drums and a motor. After one of the rotating winding rollers has completed winding the pearl cotton, the triangular plate can be driven to rotate by controlling the driving element, so that a new rotating drum is rotated to the winding station, thereby realizing the continuous winding of the pearl cotton, eliminating the time wasted by frequently disassembling and assembling the winding roller, and improving the working efficiency of the device.
[0013] 2. The setting of the tensioning unit in the utility model allows the pearl cotton to be tightly wound on the winding roller during the process of winding the pearl cotton on the winding roller, avoiding the phenomenon of loose winding caused by the floating of the pearl cotton, thereby improving the winding quality of the pearl cotton.
[0014] 3. The setting of the deviation correction mechanism in the utility model can limit the position of the pearl cotton passing through multiple tension rollers, so that the pearl cotton is always wound in the center position of the winding roller, avoiding the phenomenon of misalignment of the pearl cotton winding, and further improving the winding quality of the pearl cotton. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of an EPE winding device;
[0016] Figure 2 for Figure 1 Side view of the middle telescopic cylinder and support base;
[0017] Figure 3 for Figure 1 Another perspective structural diagram of;
[0018] Figure 4 for Figure 3 A side cross-sectional view of
[0019] In the figure: 1. base plate; 2. support plate; 3. triangular plate; 4. driving element; 5. rotating drum; 6. motor; 7. limit plate; 8. support frame; 9. telescopic cylinder; 10. support seat; 11. arc groove; 12. ball bearing; 13. tensioning roller; 14. rotating rod; 15. guide rod; 16. nut; 17. sliding sleeve; 18. hand wheel; 19. correction rod. DETAILED DESCRIPTION
[0020] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0021] Example 1
[0022] See also Figure 1 and Figure 2 A pearl cotton winding device comprises a base plate 1, on which a pair of support plates 2 are fixedly mounted, wherein a triangular disk 3 is rotatably mounted on one of the support plates 2, the triangular disk 3 is driven by a driving element 4 arranged on the support plate 2, and a plurality of rotating drums 5 are mounted in a ring array on the triangular disk 3, the rotating drum 5 is driven by a motor 6 arranged on the triangular plate, and a limit disk 7 is threadedly mounted on the cylinder body of the rotating drum 5 away from the triangular disk 3. By arranging the triangular disk 3, a plurality of rotating drums 5 and a motor 6, after one of the rotating winding rollers has completed winding of the pearl cotton, the driving element 4 can be controlled to drive the triangular disk 3 to rotate, so that the new rotating drum 5 rotates to the winding station, thereby realizing the continuous winding of the pearl cotton, eliminating the time wasted by frequently disassembling and assembling the winding roller, and improving the working efficiency of the device.
[0023] Among them, a support frame 8 is also fixedly installed on the side of the other support plate 2, and a support seat 10 is movably arranged on the support frame 8 through a telescopic cylinder 9. An arc groove 11 is opened on the support seat 10 for the rotation of the rotating drum 5. The arrangement of the telescopic cylinder 9, the support seat 10 and the arc groove 11, when the rotating drum 5 is driven to rotate to the winding station, the telescopic cylinder 9 can drive the support seat 10 to move upward, thereby supporting the end of the rotating drum 5 and improving the stability of the rotation of the rotating drum 5.
[0024] In addition, a plurality of balls 12 are arranged in an array in the arc-shaped groove 11. The arrangement of the balls 12 reduces the friction resistance between the rotating drum 5 and the arc-shaped groove 11, so that the rotating drum 5 rotates more smoothly.
[0025] Example 2
[0026] This embodiment expands the functions based on the embodiment 1, specifically:
[0027] See also Figure 3 and Figure 4 A tensioning unit is also provided on one side of the triangular plate 3 on the bottom plate 1, and the tensioning unit includes a plurality of tensioning rollers 13 rotatably arranged between the two support plates 2, and the plurality of tensioning rollers 13 are arranged in a wave shape. With the setting of the tensioning unit, in the process of the pearl cotton being wound on the winding roller, the plurality of tensioning rollers 13 can make the pearl cotton tightly wound on the winding roller, thereby avoiding the phenomenon of loose winding caused by the floating of the pearl cotton, and improving the winding quality of the pearl cotton.
[0028] In addition, a correction mechanism is also provided between the two support plates 2, and the correction mechanism includes a rotating rod 14 and a guide rod 15 installed in parallel between the two support plates 2, wherein the rotating rod 14 is rotatably arranged, and a hand wheel 18 is installed at the end of the rotating rod 14 that passes through the side of the support plate 2, and a thread groove with opposite thread rotation directions is symmetrically opened on the rod body of the rotating rod 14, and a nut 16 is symmetrically threadedly installed on the rotating rod 14, and the guide rod 15 is fixedly arranged, and a pair of sliding sleeves 17 are symmetrically slidably arranged on the guide rod 15, and a correction rod 19 is rotatably arranged between the nut 16 and the sliding sleeve 17. The setting of the correction mechanism can limit the pearl cotton passing through multiple tensioning rollers 13, so that the pearl cotton is always wound in the center position of the winding roller, avoiding the phenomenon of misalignment of the pearl cotton winding, and further improving the winding quality of the pearl cotton.
[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.
[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A pearl cotton winding device, comprising a bottom plate (1), characterized in that: A pair of support plates (2) are fixedly mounted on the bottom plate (1), a triangular plate (3) is rotatably mounted on one of the support plates (2), the triangular plate (3) is driven by a driving element (4) arranged on the support plate (2), and a plurality of rotating drums (5) are mounted in a ring array on the triangular plate (3), the rotating drums (5) are driven by a motor (6) arranged on the triangular plate, and a limit plate (7) is threadedly mounted on the cylinder body of the rotating drum (5) away from the triangular plate (3).
2. The pearl cotton winding device according to claim 1 is characterized in that: A support frame (8) is fixedly mounted on the side of the other support plate (2), and a support seat (10) is movably arranged on the support frame (8) via a telescopic cylinder (9), and an arc groove (11) is provided on the support seat (10) for the rotating drum (5) to rotate.
3. The pearl cotton winding device according to claim 2 is characterized in that: A plurality of rolling balls (12) are arranged in an array in the arc-shaped groove (11).
4. The pearl cotton winding device according to claim 1, characterized in that: A tensioning unit is also provided on the bottom plate (1) at one side of the triangular plate (3), and the tensioning unit comprises a plurality of tensioning rollers (13) rotatably arranged between the two support plates (2), and the plurality of tensioning rollers (13) are arranged in a wave shape.
5. The pearl cotton winding device according to claim 1, characterized in that: A deviation correction mechanism is also arranged between the two support plates (2), and the deviation correction mechanism comprises a rotating rod (14) and a guide rod (15) which are arranged in parallel between the two support plates (2), wherein the rotating rod (14) is rotatably arranged, and a hand wheel (18) is installed at the end of the rotating rod (14) which passes through the side of the support plate (2), and a rod body of the rotating rod (14) is symmetrically provided with thread grooves with opposite thread rotation directions, and a nut (16) is symmetrically threadedly installed on the rotating rod (14), the guide rod (15) is fixedly arranged, and a pair of sliding sleeves (17) are symmetrically slidably arranged on the guide rod (15), and a deviation correction rod (19) is rotatably arranged between the nut (16) and the sliding sleeve (17).