A wire harness winding and tidying device for preventing bending and deformation
By designing a wire harness winding device including a chassis, round frame, flat frame, large motor, winding rod, round rod, connecting frame, clamping block and transmission mechanism, the problems of low winding efficiency, large resource waste and poor wiring harness quality in the prior art are solved, and uniform, winding, and bending of the wire harness are achieved, and the winding quality and efficiency of the wire harness are improved.
Patent Information
- Application Number
- CN202421513527.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing wire harness winding and conditioning device prevents the wire harness from overlapping and bending and deforming by only winding a layer of wire harness on the winding roller, resulting in low winding efficiency, large waste of resources, and impurities such as dust on the wire harness will affect the winding quality.
A wire harness winding device including a base frame, a round frame, a flat frame, a large motor, a reel rod, a connecting frame, a clamping block and a transmission mechanism is designed. The wire harness is straightened and guided to be evenly winded through components such as cylinders and clamping blocks. The rounded corner box and water pump are used to apply insulating lubricating oil before winding, and the impurities on the wire harness are cleaned using the rounded corner column and a rotating plate.
The uniform, winding and bending of the wire harness is achieved, which improves the quality and efficiency of winding, reduces resource waste, and ensures the cleaning of the surface of the wire harness and the effective use of lubricating oil.
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Figure CN222743780U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire harness winding, in particular to a wire harness winding and regularizing device capable of preventing bending and deformation. Background Art
[0002] A wiring harness is a component composed of multiple wires used to transmit power, signals, and data from one place to another. It can be designed into different shapes, lengths, colors, and sizes according to different needs and applications. In order to facilitate transportation and storage during the production process, the prepared wiring harness needs to be rolled up.
[0003] In the patent with publication number CN219823248U, a wire harness winding and tidying device is disclosed, which belongs to the technical field of wire harness winding, and includes a base and a winding roller, the top of the base is fixedly connected with an arc plate and a supporting frame, the inner side of the supporting frame is rotatably connected with a driving rod, the inner side of the driving rod is slidably connected with a square rod, one side of the square rod is fixedly connected with a driving plate, one side of the driving plate is detachably connected with a clamping disk, one side of the winding roller is detachably connected to the inner side of the clamping disk, the top of the supporting frame is fixedly connected with a fixing frame, the top of the fixing frame is provided with a lead groove, and the bottom of the fixing frame is provided with a conveying assembly; the arc plate and The clamping disk allows the wire harness to be wound neatly to prevent overlapping and entanglement, eliminating the disassembly and sorting process and improving the winding efficiency. The conveying component can prevent the wire harness from twisting during the winding process, avoiding bending and deformation of the wire harness when winding, thereby improving the winding quality of the wire harness. However, this winding and tidying device prevents overlapping and bending of the wire harness by only winding one layer of the wire harness on the winding roller, which greatly reduces the amount of wire harness that can be wound on the winding roller, easily resulting in a waste of resources and low practicality. In addition, impurities such as dust may exist on the wire harness, causing some of the wire harness to be slightly convex and bent when wound, affecting the winding quality of the wire harness.
[0004] Based on the above situation, the utility model proposes a wire harness winding and straightening device which can prevent bending and deformation. Utility Model Content
[0005] In order to overcome the shortcomings of the existing wire harness winding and straightening device that only winds up one layer of wire harness on the winding roller to prevent the wire harness from overlapping, winding and bending and deformation, which is less practical, and impurities such as dust that may exist on the wire harness will cause part of the wire harness to be slightly convex and bent when winding, thereby affecting the winding quality of the wire harness, the utility model provides a wire harness winding and straightening device that prevents bending and deformation.
[0006] A wire harness winding and tidying device for preventing bending and deformation comprises a base frame, a round frame, a flat frame, a large motor, a winding rod, a round rod, a connecting frame, a clamping block and a transmission mechanism. The base frame is fixedly connected to the round frame, the round frame is fixedly connected to the flat frame, the round frame is fixedly connected to the large motor, the round frame is rotatably connected to the winding rod, the output end of the large motor is fixedly connected to the winding rod, the flat frame is fixedly connected to a pair of round rods, the pair of round rods are slidably connected to a connecting frame, the connecting frame is slidably connected to a pair of clamping blocks, and the flat frame is provided with a transmission mechanism.
[0007] Optionally, the transmission mechanism includes a threaded rod, a round motor, a large reset spring and a connecting block, a connecting block is fixedly connected between pairs of connecting frames, a pair of large reset springs are fixedly connected between the clamping block and the adjacent connecting frame, the connecting block is threadedly connected to the threaded rod, the threaded rod is rotatably connected to the flat-mouth frame, the flat-mouth frame is fixedly connected to the round motor, and the output end of the round motor is fixedly connected to the threaded rod.
[0008] Optionally, it also includes a rounded corner box, a connecting pipe, a water pump and a telescopic tube. The flat-mouth frame is fixedly connected to the rounded corner box, the rounded corner box is fixedly connected to the water pump, the flat-mouth frame is fixedly connected to the connecting pipe, one end of the connecting pipe is connected to the water pump, the flat-mouth frame is fixedly connected to a pair of telescopic tubes, one end of the telescopic tubes is connected to the connecting pipe, and the other end of the telescopic tubes is connected to the adjacent clamping block.
[0009] Optionally, it also includes a limit rod, a rounded corner column, a small reset spring, a small motor and a rotating plate. The flat-mouth frame is fixedly connected to a pair of limit rods, a pair of rounded corner columns are slidably connected between the pairs of limit rods, a small reset spring is fixedly connected between the rounded corner columns and the limit rods, the rounded corner columns are slidably connected to the flat-mouth frame, the flat-mouth frame is rotatably connected to a pair of rotating plates, the flat-mouth frame is fixedly connected to a pair of small motors, the rotation directions of the paired small motors are opposite, and the output end of the small motor is fixedly connected to the adjacent rotating plate.
[0010] Optionally, the rounded column is made of sponge material and is used to clean impurities such as dirt, dust and moisture on the surface of the wiring harness.
[0011] Optionally, the rotating plate is made of soft rubber material.
[0012] The beneficial effects of the utility model are as follows: 1. The utility model can straighten the wire harness before winding up and guide the wire harness through components such as the cylinder and the clamping block, so that the wire harness can be evenly wound up layer by layer on the winding rod, preventing the wire harness from being randomly stacked during winding, thereby causing the line to be entangled and bent and deformed, and improving the winding quality of the wire harness winding and regularizing device.
[0013] 2. The utility model can apply a layer of insulating lubricating oil on the surface of the wire harness before winding through components such as a rounded corner box and a water pump, so as to reduce friction between the wire harnesses, prevent damage to the wire harnesses caused by friction, and improve the winding quality of the wire harness winding and regularizing device.
[0014] 3. The utility model can clean impurities such as dirt or dust on the wire harness through components such as rounded columns and rotating plates, avoid partial bulging and bending of the wire harness when winding, improve the winding quality of the wire harness winding and straightening device, and can also clean the insulating lubricating oil on the surface of the wire harness when taking out the wire harness, preventing the lubricating oil from attracting dust and causing wire harness pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0016] Figure 2 It is a cross-sectional three-dimensional structural schematic diagram of the base frame, round frame, round rod and other components of the utility model.
[0017] Figure 3 It is a partial three-dimensional structural schematic diagram of the connecting frame, clamping block, large return spring and other components of the utility model.
[0018] Figure 4 It is a cross-sectional three-dimensional structural schematic diagram of the rounded corner box, connecting pipe, water pump and other components of the utility model.
[0019] Figure 5 It is a three-dimensional structural schematic diagram of the water pump, telescopic tube, clamping block and other components of the utility model.
[0020] Figure 6 It is a three-dimensional structural schematic diagram of the rounded corner column, the limiting rod and the small motor and other components of the utility model.
[0021] Figure 7 It is a partial three-dimensional structural schematic diagram of the rounded column, the limiting rod, the small return spring and other components of the utility model.
[0022] Figure 8 It is a cross-sectional three-dimensional structural schematic diagram of the base frame, small motor, rotating plate and other components of the utility model.
[0023] Explanation of the reference numerals: 1: base frame, 2: round frame, 201: flat frame, 3: large motor, 301: winding rod, 4: round rod, 401: threaded rod, 402: round motor, 5: connecting frame, 6: clamping block, 7: large return spring, 8: connecting block, 9: rounded corner box, 10: connecting pipe, 11: water pump, 12: telescopic tube, 13: limiting rod, 14: rounded corner column, 15: small return spring, 16: small motor, 17: rotating plate. DETAILED DESCRIPTION
[0024] The embodiments of the present invention will be described below with reference to the accompanying drawings.
[0025] Example 1
[0026] A wire harness winding and tidying device for preventing bending and deformation, such as Figure 1-Figure 4As shown, it includes a base frame 1, a round frame 2, a flat-mouth frame 201, a large motor 3, a winding rod 301, a round rod 4, a connecting frame 5, a clamping block 6 and a transmission mechanism. The top of the base frame 1 is fixedly connected to the round frame 2, the front side of the top of the round frame 2 is fixedly connected to the flat-mouth frame 2, the right side of the round frame 2 is fixedly connected to the winding rod 301, the inside of the round frame 2 is rotatably connected to the winding rod 301, the output end of the large motor 3 is fixedly connected to the winding rod 301, the front and rear sides of the flat-mouth frame 201 are fixedly connected to round rods 4 symmetrically distributed up and down, the upper and lower round rods 4 are slidably connected with a connecting frame 5, the middle of the connecting frame 5 is slidably connected to clamping blocks 6 on both sides, the clamping block 6 is hollow, and a plurality of groups of circumferentially distributed leakage holes are opened on the inner wall, and a transmission mechanism is provided on the flat-mouth frame 201.
[0027] like Figure 1-Figure 4 As shown, the transmission mechanism includes a threaded rod 401, a round motor 402, a large reset spring 7 and a connecting block 8. A connecting block 8 is fixedly connected between the lower parts of the front and rear connecting frames 5. A pair of large reset springs 7 are fixedly connected between the clamping block 6 and the adjacent connecting frame 5. The middle part of the connecting block 8 is threadedly connected to the threaded rod 401, and the threaded rod 401 is rotatably connected to the flat-mouth frame 201. The round motor 402 is fixedly connected to the right side of the flat-mouth frame 201, and the output end of the round motor 402 is fixedly connected to the threaded rod 401.
[0028] like Figure 4 and Figure 5 As shown, it also includes a rounded box 9, a connecting pipe 10, a water pump 11 and a telescopic tube 12. The rounded box 9 is fixedly connected to the top of the flat-mouth frame 201, and the water pump 11 is fixedly connected to the front side of the rounded box 9. The connecting pipe 10 is fixedly connected to the top of the flat-mouth frame 201, and one end of the connecting pipe 10 is connected to the water pump 11. The left and right sides of the flat-mouth frame 201 are fixedly connected to the telescopic tubes 12 that are symmetrically distributed front and back, and one end of the telescopic tube 12 is connected to the connecting pipe 10, and the other end of the telescopic tube 12 is connected to the adjacent clamping block 6.
[0029] like Figure 6-Figure 8 As shown, it also includes a limit rod 13, a rounded corner column 14, a small reset spring 15, a small motor 16 and a rotating plate 17. The limit rods 13 are fixedly connected to the left and right sides of the flat-mouth frame 201. Two rounded corner columns 14 symmetrically distributed up and down are slidably connected between the limit rods 13 on both sides. A small reset spring 15 is fixedly connected between the rounded corner column 14 and the limit rod 13. The rounded corner column 14 is slidably connected to the flat-mouth frame 201. The rotating plate 17 is rotatably connected to the upper and lower sides of the flat-mouth frame 201. The upper and lower parts of the right side of the flat-mouth frame 201 are fixedly connected to the small motor 16. The two small motors 16 rotate in opposite directions, and the output end of the small motor 16 is fixedly connected to the adjacent rotating plate 17.
[0030] like Figure 6 As shown, the rounded column 14 is made of sponge material and is used to clean impurities such as dirt, dust and moisture on the surface of the wiring harness.
[0031] like Figure 8 As shown, the rotating plate 17 is made of soft rubber material.
[0032] When the worker needs to roll up the wire harness, he can first pass one end of the wire harness through the two rounded columns 14, then through the two pairs of clamping blocks 6, and then through the two rotating plates 17. At this time, the two rotating plates 17 are in a separated state and finally wound around one end of the winding rod 301. At this time, since the large return spring 7 and the small return spring 15 are both in a compressed state, the paired clamping blocks 6 and the rounded columns 14 will clamp and fix the wire harness under the action of the large return spring 7 and the small return spring 15 respectively, and then start the large motor 3 and drive the winding rod 301 to rotate, so as to The wire harness is wound up, and during this period, the circular motor 402 is started and the threaded rod 401 is driven to rotate back and forth periodically. The back and forth rotation of the threaded rod 401 will drive the connecting block 8, the paired connecting frame 5 and the clamping block 6 to move back and forth left and right. Due to the guiding effect of the clamping block 6, the wire harness can be wound around the winding rod 301 layer by layer evenly back and forth left and right to avoid confusion or bending of the wire harness. During this period, the rounded column 14 will keep rubbing the wire harness to clean up impurities such as dirt and dust on the surface of the wire harness. Then the water pump 11 can be started to pump the water in the rounded box 9. The insulating lubricating oil is injected into the clamping block 6 through the connecting tube 10 and the telescopic tube 12, and then applied to the wire harness in a small amount and evenly through the leakage hole of the clamping block 6, so as to reduce the friction between the wire harnesses. When the wire harness is almost wound up, the water pump 11, the round motor 402 and the large motor 3 are turned off, and a part of the other end of the wire harness is left outside for subsequent removal, and then the small motor 16 is started to drive the paired rotating plates 17 to rotate in the direction of approaching each other. Since the rotating plates 17 are made of soft material, the paired rotating plates 17 can fit the clamped wire harness and thereby seal the entrance of the round frame 2. To prevent dust or other impurities from entering the round frame 2 and contaminating the wiring harness. When the worker needs to take the wiring harness, first start the large motor 3 to drive the reel rod 301 to rotate in the opposite direction to loosen the wiring harness, and then pull the outer end of the wiring harness outward through an external device. During this period, the rotating plate 17 will rub the wiring harness and scrape off the insulating lubricant applied on the wiring harness. The rounded column 14 can also further clean the surface of the wiring harness to prevent the insulating lubricant on the wiring harness from attracting dust and causing pollution. After all the wiring harnesses are taken out, start the small motor 16 to drive the paired rotating plates 17 to rotate away from each other and reset.
[0033] Those skilled in the art should understand that the above embodiments do not limit the present invention in any form, and any technical solutions obtained by equivalent replacement or equivalent transformation shall fall within the protection scope of the present invention.
Claims
1. A wire harness winding and tidying device for preventing bending and deformation, comprising a base frame (1), a round frame (2), a flat frame (201), a large motor (3) and a winding rod (301), wherein the base frame (1) is fixedly connected to the round frame (2), the round frame (2) is fixedly connected to the flat frame (201), the round frame (2) is fixedly connected to the large motor (3), the round frame (2) is rotatably connected to the winding rod (301), and the output end of the large motor (3) is fixedly connected to the winding rod (301), characterized in that: It also comprises round rods (4), a connecting frame (5), a clamping block (6) and a transmission mechanism. The flat frame (201) is fixedly connected to a pair of round rods (4). The connecting frame (5) is slidably connected between the pairs of round rods (4). The connecting frame (5) is slidably connected to a pair of clamping blocks (6). The flat frame (201) is provided with a transmission mechanism.
2. A wire harness winding and straightening device for preventing bending and deformation as claimed in claim 1, characterized in that: The transmission mechanism comprises a threaded rod (401), a round motor (402), a large reset spring (7) and a connecting block (8); the connecting block (8) is fixedly connected between the paired connecting frames (5); the clamping block (6) and the adjacent connecting frame (5) are fixedly connected with the threaded rod (401) in a threaded manner; the threaded rod (401) is rotatably connected to the flat frame (201); the round motor (402) is fixedly connected to the flat frame (201); and the output end of the round motor (402) is fixedly connected to the threaded rod (401).
3. A wire harness winding and straightening device for preventing bending and deformation as claimed in claim 2, characterized in that: The invention also comprises a rounded corner box (9), a connecting pipe (10), a water pump (11) and a telescopic pipe (12); the flat frame (201) is fixedly connected to the rounded corner box (9); the rounded corner box (9) is fixedly connected to the water pump (11); the flat frame (201) is fixedly connected to the connecting pipe (10); one end of the connecting pipe (10) is connected to the water pump (11); the flat frame (201) is fixedly connected to a pair of telescopic pipes (12); one end of the telescopic pipe (12) is connected to the connecting pipe (10); and the other end of the telescopic pipe (12) is connected to an adjacent clamping block (6).
4. A wire harness winding and straightening device for preventing bending and deformation as claimed in claim 3, characterized in that: The invention also comprises a limit rod (13), a rounded column (14), a small reset spring (15), a small motor (16) and a rotating plate (17); the flat frame (201) is fixedly connected with a pair of limit rods (13); a pair of rounded columns (14) are slidably connected between the pair of limit rods (13); a small reset spring (15) is fixedly connected between the rounded columns (14) and the limit rods (13); the rounded columns (14) are slidably connected to the flat frame (201); the flat frame (201) is rotatably connected with a pair of rotating plates (17); the flat frame (201) is fixedly connected with a pair of small motors (16); the rotation directions of the pair of small motors (16) are opposite; the output end of the small motor (16) is fixedly connected to the adjacent rotating plate (17).
5. A wire harness winding and straightening device for preventing bending and deformation as claimed in claim 4, characterized in that: The rounded corner column (14) is made of sponge material.
6. A wire harness winding and straightening device for preventing bending and deformation as claimed in claim 5, characterized in that: The rotating plate (17) is made of soft rubber material.
Citation Information
Patent Citations
Wire harness winding and arranging device
CN219823248U