Bearing rolling element surface hardness treatment equipment

By designing a bearing rolling element surface hardness treatment equipment including a liquid storage tank, a rotating support and a storage box, the problems of cumbersomeness and high cost of existing equipment are solved, and efficient quenching and cooling of bearing rolling elements are achieved and convenient unloading.

CN222744352UActive Publication Date: 2025-04-11YUEQING BEARING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421057273.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-04-11
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing bearing rolling element quenching treatment equipment has problems of cumbersomeness and high cost, and the discharge process is inconvenient.

Method used

A bearing rolling element surface hardness treatment equipment is designed, using components such as liquid storage tank, rotating support, support disk, storage box and driven transmission structure. Through the rotation of the support disk and the lifting of the heavy-bearing rotating parts, the vertical storage and quenching cooling of the bearing rolling element is realized, and the discharge process is optimized through the retractable cutting board and sponge plate.

Benefits of technology

It improves the efficiency of bearing rolling elements quenching treatment, reduces equipment costs, simplifies the feeding process, and ensures stable cooling and buffering treatment of bearing rolling elements.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222744352U_ABST
    Figure CN222744352U_ABST
Patent Text Reader

Abstract

The utility model discloses a surface hardness treatment device for a bearing rolling element, and specifically relates to the field of bearing accessory processing equipment, including a liquid storage tank, a pair of rotating supports fixedly connected to the liquid storage tank, a rotating support rod rotatably connected to the pair of rotating supports, a pair of supporting plates fixedly connected to the rotating support rod, a rotating motor for driving the rotating support rod to rotate is provided on one of the rotating supports, at least two pairs of loading and discharging structures for placing the bearing rolling elements are provided between the pair of supporting plates, each loading and discharging structure includes a storage box and a drainage hole provided on the storage box, and both ends of the storage box are provided with a load-bearing rotating member. The utility model solves the technical problem that when the surface hardness of the bearing rolling element is improved by quenching, the cumbersomeness of quenching the bearing rolling element is increased, the equipment cost is increased, and there is also inconvenience in unloading the bearing rolling element.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of bearing accessory processing equipment, and more specifically, to a bearing rolling body surface hardness processing equipment. Background Art

[0002] Quenching is a common heat treatment process, which is to heat the metal material to above the critical temperature, keep it warm for a certain period of time, and then cool it at a rate greater than the critical cooling rate, so as to obtain an unbalanced structure dominated by martensite, which is used to enhance the structural hardness of the metal material. At present, bearing rolling elements are common mechanical parts in the field of mechanical manufacturing, and are mostly used in bearings or other rotating equipment. Metal rolling elements also need to be quenched during the production process.

[0003] Patent No. CN116497189B discloses a quenching and hot air drying device for rolling bodies, including a clamping mechanism, the clamping mechanism includes a clamping seat, and the bottom of the clamping seat is also penetrated by an air outlet connected to the exhaust channel; the clamping mechanism also includes a servo motor and a bidirectional screw, the clamping seat is a type structure, the servo motor is fixedly installed on the outer side wall of the clamping seat, the bidirectional screw is arranged in the clamping seat and driven by the servo motor, and clamping components are installed at both ends of the bidirectional screw in the clamping seat; the clamping component is composed of a clamping piece, a screw sleeve, a guide rod and a rotating seat.

[0004] In the above patent, the inventor believes that when the patent is in use, in order to achieve stable cooling of the bearing rolling elements in the liquid storage tank, the clamping mechanism and the clamping assembly need to cooperate to achieve clamping and releasing. This method increases the complexity of quenching the bearing rolling elements and increases the equipment cost. At the same time, there is inconvenience in unloading the bearing rolling elements. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a bearing rolling element surface hardness processing device. The technical problem to be solved by the utility model is: when the surface hardness of the bearing rolling element is improved by quenching, the cumbersomeness of the bearing rolling element quenching is increased, and the equipment cost is also increased. At the same time, there is also a technical problem of inconvenience in cutting the bearing rolling element.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface hardness processing device for a bearing rolling element, comprising a liquid reservoir, a pair of rotating supports fixedly connected to the liquid reservoir, a rotating support rod rotatably connected to the pair of rotating supports, a pair of supporting plates fixedly connected to the rotating support rod, one of the rotating supports is provided with a rotating motor for driving the rotating support rod to rotate, at least two pairs of loading and discharging structures for placing the bearing rolling elements are provided between the pair of supporting plates, each loading and discharging structure comprises a storage box and a drainage hole opened on the storage box, both ends of the storage box are provided with a load-bearing rotating member, the storage box is rotatably connected to the supporting plate through the load-bearing rotating member, rotating gears are provided on the two pairs of load-bearing rotating members on the same side, a driven transmission structure for contacting and engaging one of the rotating gears is provided on the liquid reservoir, a pair of guide sliding frames are fixedly mounted on one side of the liquid reservoir, a blanking plate is slidably connected to the pair of guide sliding frames, and a hydraulic device is hinged on the blanking plate and the liquid reservoir.

[0007] In a preferred embodiment, the load-bearing rotating member includes a hanging plate fixedly connected to one side of the upper surface of the storage box and a shaft rod fixedly connected to the hanging plate, and the shaft rod is rotatably connected to the support plate.

[0008] In a preferred embodiment, the rotating gear is fixedly connected to one end of the shaft.

[0009] In a preferred embodiment, the driven transmission structure includes a fixed arm fixedly connected to the top of the liquid storage tank and an annular rack fixedly connected to the fixed arm, and the annular rack is in contact and meshing with one of the rotating gears.

[0010] In a preferred embodiment, a liquid hole is opened on the blanking plate, and a sponge plate is fixedly connected to the upper surface of the blanking plate.

[0011] In a preferred embodiment, a collecting box is provided at the bottom of the blanking plate.

[0012] Technical effects and advantages of the utility model:

[0013] 1. The bearing rolling element surface hardness treatment equipment of the utility model uses a storage box to provide storage for the loading of the bearing rolling elements, utilizes the rotatability of the support plate and the weight of the load-bearing rotating part to provide a hanging and upright effect for the storage box, so that the bearing rolling elements can be effectively immersed in the liquid storage tank for quenching and cooling, and utilizes the intermittent transmission of two pairs of gears by the driven transmission structure, in conjunction with a retractable unloading plate, the adaptive rotation of the storage box can cooperate with the unloading plate to transfer the cooled and quenched bearing rolling elements, thereby meeting the convenience of unloading the bearing rolling elements. At the same time, since the loading, cooling and unloading processes can be completed without fixing the bearing rolling elements, the process of surface hardness treatment of the bearing rolling elements is optimized, the processing efficiency can be improved, and the equipment cost can be reduced.

[0014] 2. The bearing rolling element surface hardness treatment device of the utility model has a sponge plate on the blanking plate, which has water absorption, thereby reducing the loss of cooling water in the liquid storage tank and achieving the effect of buffering the blanking of the bearing rolling element. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 The utility model is a schematic diagram of the connection structure of the rotating support rod, the supporting plate and the rotating motor.

[0018] Figure 3 It is a structural schematic diagram of the filling and discharging structure of the utility model.

[0019] Figure 4 For this utility model Figure 1 Enlarged view of part A in the middle.

[0020] Figure 5 It is a connection schematic diagram of the blanking plate of the utility model.

[0021] The accompanying drawings are marked as follows: 1. liquid storage tank; 2. rotating support; 3. rotating support rod; 4. supporting plate; 5. rotating motor; 6. filling and discharging structure; 61. storage box; 62. drainage hole; 7. load-bearing rotating part; 71. hanging plate; 72. shaft; 8. rotating gear; 9. driven transmission structure; 91. fixed arm; 92. annular rack; 10. guide frame; 11. unloading plate; 12. hydraulic device; 13. sponge board; 14. collection box. DETAILED DESCRIPTION

[0022] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] Combined with reference Figure 1-Figure 5 The utility model provides a surface hardness treatment device for a bearing rolling element, comprising a liquid storage tank 1, in which cooling water for quenching and cooling the bearing rolling element can be arranged, a pair of rotating supports 2 are fixedly connected to the liquid storage tank 1, a rotating support rod 3 is rotatably connected to the pair of rotating supports 2, a pair of supporting plates 4 are fixedly connected to the rotating support rod 3, a rotating motor 5 for driving the rotating support rod 3 to rotate is arranged on one of the rotating supports 2, the rotating motor 5 is connected to the rotating support rod 3 through a coupling, at least two pairs of loading and discharging structures 6 for placing the bearing rolling element are arranged between the pair of supporting plates 4, each loading and discharging structure 6 comprises a storage box 61 and a drainage hole 62 opened on the storage box 61, and the arrangement of the drainage hole 62 can ensure that the water is kept dry when the storage box 61 is immersed in the water of the liquid storage tank 1. Effectively enter the storage box 61 to cool the bearing rolling elements. In the present application, the round bearing rolling elements can be preferably quenched and cooled in the storage box 61 to improve the surface hardness. Secondly, the spherical bearing rolling elements can be quenched and cooled. Both ends of the storage box 61 are provided with load-bearing rotating parts 7. The storage box 61 is rotatably connected to the support plate 4 through the load-bearing rotating parts 7. The two pairs of load-bearing rotating parts 7 on the same side are provided with rotating gears 8. The liquid reservoir 1 is provided with a driven transmission structure 9 for contacting and engaging one of the rotating gears 8. A pair of guide sliding frames 10 are fixedly mounted on one side of the liquid reservoir 1. A discharge plate 11 is slidably connected to the pair of guide sliding frames 10. A hydraulic device 12 is hinged on the discharge plate 11 and the liquid reservoir 1. In the present application, the hydraulic device 12 can adopt a hydraulic rod.

[0024] The load-bearing rotating member 7 includes a hanging plate 71 fixedly connected to one side of the upper surface of the storage box 61 and a shaft rod 72 fixedly connected to the hanging plate 71, and the shaft rod 72 is rotatably connected to the support plate 4. The advantage of such a design is that when the storage box 61 is set between a pair of support plates 4, because the rotation fulcrum of the shaft rod 72 is located above the storage box 61, under the action of the gravity of the storage box 61, when the support plate 4 rotates, the storage box 61 can be guaranteed to be vertically set in real time, effectively avoiding the falling of the bearing rolling elements caused by overturning.

[0025] The rotating gear 8 is fixedly connected to one end of the shaft rod 72 , and one end of the shaft rod 72 extends to the side position of the support plate 4 , so the rotating gear 8 is arranged at the side position of the support plate 4 .

[0026] The driven transmission structure 9 includes a fixed arm 91 fixedly connected to the top of the liquid storage tank 1 and an annular rack 92 fixedly connected to the fixed arm 91 . The annular rack 92 is in contact and meshing with one of the rotating gears 8 .

[0027] Specifically, the bearing rolling elements are manually loaded into the storage box 61 on one side of the liquid reservoir 1, and the rotating motor 5 is started to run at a low speed, which can drive the support plate 4 to rotate. The rotation of the support plate 4 can drive multiple storage boxes 61 to enter the liquid reservoir 1 in sequence. Since the rotation fulcrum of the shaft rod 72 is located above the storage box 61, under the action of the gravity of the storage box 61, the storage box 61 can ensure the vertical setting in real time when the support plate 4 rotates, so that the bearing rolling elements can be effectively quenched and cooled, thereby improving the surface hardness, until one of the rotating gears 8 is close to the position of the annular rack 92 and contacts and engages, the rotating gear 8 can synchronously drive the hanging plate 71 and the storage box 61 to rotate, and at this time, the area of ​​the storage box 61 is the unloading area.

[0028] A liquid hole is opened on the unloading plate 11, and the liquid hole can conveniently discharge the cooling water falling on the bearing rolling body, and a sponge board 13 is fixedly connected to the upper surface of the unloading plate 11. The position of the sponge board 13 is set, when the storage box 61 rotates to discharge the bearing rolling body inside, the bearing rolling body falling on the sponge board 13 can be buffered. At the same time, the water absorption of the sponge board 13 can absorb the cooling water attached to the bearing rolling body, and the loss of cooling water can be reduced while ensuring a certain degree of cleanliness of the bearing rolling body when unloading.

[0029] Specifically, when the storage box 61 rotates to the top of the end of the unloading plate 11 through the support plate 4, the contraction of the piston of the hydraulic device 12 can drive the unloading plate 11 to slide in the guide frame 10, so that the unloading plate 11 can effectively correspond to the lower position of the storage box 61 to perfectly receive the bearing rolling body, thereby ensuring the reliability of the unloading of the bearing rolling body. Subsequently, the unloading plate 11 can be controlled to move away by extending the piston of the hydraulic device 12, thereby ensuring the follow-up of the subsequent storage box 61.

[0030] It is worth noting that when the blanking plate 11 is used to receive the bearing rolling elements, in order to prevent the bearing rolling elements from falling off the sides of the blanking plate 11 , baffles may be installed on both sides of the blanking plate 11 to achieve a containment effect.

[0031] A collecting box 14 is provided at the bottom of the blanking plate 11. The collecting box 14 can be used to receive the cooling water falling out of the liquid hole of the blanking plate 11, so as to improve the utilization rate of the cooling water.

Claims

1. A bearing rolling element surface hardness treatment device, comprising a liquid storage tank (1), characterized in that: A pair of rotating supports (2) are fixedly connected to the liquid storage tank (1), a rotating support rod (3) is rotatably connected to the pair of rotating supports (2), a pair of supporting plates (4) are fixedly connected to the rotating support rod (3), a rotating motor (5) for driving the rotating support rod (3) to rotate is arranged on one of the rotating supports (2), at least two pairs of loading and discharging structures (6) for placing bearing rolling elements are arranged between the pair of supporting plates (4), each loading and discharging structure (6) comprises a storage box (61) and a drainage hole (62) provided on the storage box (61), and the storage box (61) A load-bearing rotating member (7) is provided at both ends, the storage box (61) is rotatably connected to the support plate (4) through the load-bearing rotating member (7), and two pairs of load-bearing rotating members (7) located on the same side are provided with rotating gears (8). A driven transmission structure (9) for contacting and engaging with one of the rotating gears (8) is provided on the liquid storage tank (1), and a pair of guide sliding frames (10) are fixedly mounted on one side of the liquid storage tank (1), and a discharge plate (11) is slidably connected to the pair of guide sliding frames (10), and a hydraulic device (12) is hinged on the discharge plate (11) and the liquid storage tank (1).

2. The bearing rolling element surface hardness treatment device according to claim 1, characterized in that: The load-bearing rotating member (7) comprises a hanging plate (71) fixedly connected to one side of the upper surface of the storage box (61) and a shaft (72) fixedly connected to the hanging plate (71), and the shaft (72) is rotatably connected to the support plate (4).

3. The bearing rolling element surface hardness treatment device according to claim 2, characterized in that: The rotating gear (8) is fixedly connected to one end of the shaft (72).

4. The bearing rolling element surface hardness treatment device according to claim 3, characterized in that: The driven transmission structure (9) comprises a fixed arm (91) fixedly connected to the top of the liquid storage tank (1) and an annular rack (92) fixedly connected to the fixed arm (91), and the annular rack (92) is in contact and meshing engagement with one of the rotating gears (8).

5. The bearing rolling element surface hardness treatment equipment according to claim 1, characterized in that: The blanking plate (11) is provided with a liquid hole, and a sponge plate (13) is fixedly connected to the upper surface of the blanking plate (11).

6. The bearing rolling element surface hardness treatment equipment according to claim 1, characterized in that: A collecting box (14) is provided at the bottom of the blanking plate (11).

Citation Information

Patent Citations

  • A quenching and hot air drying device for rolling elements

    CN116497189B