A thin-neck stretching device for monofilament filter material

By designing a single-filament filter thin neck stretching device in the drafting device of the yarn machine, the speed adjustment technology is used to improve the stretching efficiency of the thin neck and reduce energy consumption, the problems of high energy consumption and low neck stretching efficiency in the prior art are solved, and the quality of the yarn is improved.

CN222744470UActive Publication Date: 2025-04-11ZHEJIANG AIYE FILTERING CLOTH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421414691.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-11
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing drafting device of the yarn machine has problems of high energy consumption and low neck stretching efficiency, which affects the quality of the drafting yarn.

Method used

A single-filament filter thin neck stretching device is designed. By providing a first winding roller with a rotation speed greater than the second winding roller on both sides of the heating assembly and the cooling assembly, and opening a second sliding groove on the second winding roller that can be slidably connected to the locking slider, the rotation speed adjustment of the second winding roller is achieved, thereby improving the thin neck stretching efficiency and reducing energy consumption.

Benefits of technology

Through the design of this device, the elasticity of the neck can be effectively improved, energy consumption can be reduced, and the quality of the yarn can be improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222744470U_ABST
    Figure CN222744470U_ABST
Patent Text Reader

Abstract

This invention provides a necking device for monofilament filter media, comprising a housing with a stretching cavity inside. Two drive shafts are rotatably connected within the stretching cavity. Two motors are fixedly connected to the housing, with their output shafts fixedly connected to the drive shafts. A first winding roller is fixedly connected to the outer surface of one drive shaft, and a second winding roller is rotatably connected to the outer surface of the other drive shaft. A heating assembly and a cooling assembly are fixedly arranged between the two drive shafts. A first sliding groove is provided on the drive shaft rotatably connected to the second winding roller, and several second sliding grooves are provided on the side of the second winding roller near the drive shaft. This solution improves the necking efficiency by setting a first winding roller with a higher rotational speed than the second winding roller on both sides of the heating and cooling assemblies, and by providing second sliding grooves on the second winding roller that can slidably connect with a locking slider. This allows the rotational speed of the second winding roller to be changed by whether the second sliding grooves are locked to the locking slider.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of filter material processing, in particular to a thin-necked stretching device for monofilament filter material. Background Art

[0002] The single-filament filter material neck stretching device is a key equipment used in textile processing machinery. It is mainly used to stretch the yarn in the spinning process. In the existing spinning machine drafting device, it is mostly composed of three pairs of rollers. This structure has limitations in shortening the length of the floating zone in the main drafting zone, which affects the quality of the drafted yarn.

[0003] However, the existing narrow neck stretching device is composed of multiple pairs of rollers, has high energy consumption, and has low narrow neck stretching efficiency due to its complex configuration. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a monofilament filter material neck stretching device, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a monofilament filter material neck stretching device, characterized in that: it includes an outer shell, a stretching chamber is opened in the outer shell, two drive shafts are rotatably connected in the stretching chamber, two motors are fixedly connected to the outer shell, the output shafts of the motors are fixedly connected to the drive shafts, a first winding roller is fixedly connected to the outer circumferential surface of one drive shaft, a second winding roller is rotatably connected to the outer circumferential surface of the other drive shaft, a heating component and a cooling component are fixedly arranged between the two drive shafts, a first sliding groove is opened on the drive shaft rotatably connected to the second winding roller, a plurality of second sliding grooves are opened on the surface of the second winding roller close to the drive shaft, and a locking slider is slidably connected in the first sliding groove.

[0008] Preferably, the length of the locking slider is equal to that of the first sliding groove, and chamfers are provided on both sides of the locking slider near one end of the second winding roller.

[0009] Preferably, the heating assembly comprises a heating base, and a heating block is fixedly arranged on the heating base at the horizontal height of the driving shaft, and a heating cavity is provided in the heating block.

[0010] Preferably, the cooling assembly includes a cooling base, the cooling base is provided with a slot at the horizontal height of the driving shaft, the cooling base is provided with a cooling cavity penetrating the slot in the vertical direction, and an air-cooling pipe group is fixedly installed in the cooling cavity.

[0011] Preferably, the air-cooling pipe group includes a main cooling pipe and a plurality of branch cooling pipes, the main cooling pipe includes a horizontal portion and two vertical portions, the two vertical portions of the main cooling pipe are respectively fixedly connected to the horizontal portion of the main cooling pipe, a bent pipe is provided at one end of the vertical portion of the main cooling pipe away from the horizontal portion, and the branch cooling pipe is fixedly connected to the horizontal portion of the main cooling pipe.

[0012] (III) Beneficial effects

[0013] The utility model provides a monofilament filter material neck stretching device, which has the following beneficial effects:

[0014] 1. This solution arranges a first winding roller with a rotation speed greater than that of the second winding roller on both sides of the heating component and the cooling component, and opens a second sliding groove on the second winding roller that can be slidably connected to the locking slider, so that the rotation speed of the second winding roller can be changed by locking the second sliding groove and the locking slider, thereby achieving the purpose of improving the neck stretching efficiency and reducing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model in the X-axis direction;

[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model in the Y-axis direction.

[0018] In the figure: 11, shell; 12, stretching chamber; 13, drive shaft; 14, motor; 15, first winding roller; 16, second winding roller; 17, heating base; 18, cooling base; 20, heating block; 21, heating chamber; 22, cooling chamber; 23, main cooling pipe; 24, branch cooling pipe; 25, first sliding groove; 26, second sliding groove; 27, locking slider. DETAILED DESCRIPTION

[0019] The utility model embodiment provides a monofilament filter material neck stretching device, such as Figure 1-3 As shown, it includes a shell 11, a stretching chamber 12, a drive shaft 13, a motor 14, a first winding roller 15, a second winding roller 16, a heating base 17, a cooling base 18, a heating block 20, a heating chamber 21, a cooling chamber 22, a main cooling pipe 23, a branch cooling pipe 24, a first sliding groove 25, a second sliding groove 26, and a locking slider 27.

[0020] like Figure 1-3As shown, it includes a shell 11, a stretching chamber 12 is opened in the shell 11, two driving shafts 13 are rotatably connected in the stretching chamber 12, two motors 14 are fixedly connected to the shell 11, the output shaft of the motor 14 is fixedly connected to the driving shaft 13, a first winding roller 15 is fixedly connected to the outer circumferential surface of one driving shaft 13, and a second winding roller 16 is rotatably connected to the outer circumferential surface of the other driving shaft 13, a heating component and a cooling component are fixedly arranged between the two driving shafts 13, a first sliding groove 25 is opened on the driving shaft 13 rotatably connected to the second winding roller 16, a plurality of second sliding grooves 26 are opened on the surface of the second winding roller 16 close to the driving shaft 13, a locking slider 27 is slidably connected in the first sliding groove 25, the length of the locking slider 27 is equal to that of the first sliding groove 25, the length of the locking slider 27 is greater than the length of the second sliding groove 26, and chamfers are arranged on both sides of the locking slider 27 close to one end of the second winding roller 16.

[0021] It is noteworthy that the rotation speed of the driving shaft 13 provided with the first winding roller 15 is greater than the rotation speed of the driving shaft 13 provided with the second winding roller 16 .

[0022] When the driving shaft 13 drives the second winding roller 16 to rotate until the first winding roller 15 is at the upper limit position, the locking slider 27 slides into the first sliding groove 25, and the first sliding groove 25 and the second sliding groove 26 are unlocked. At this time, the second winding roller 16 is pulled by the monofilament filter material, and the rotation speed of the second winding roller 16 is equal to the rotation speed of the first winding roller 15.

[0023] When the driving shaft 13 drives the second winding roller 16 to rotate until the first winding roller 15 is at the lower limit position, the locking slider 27 slides into the second sliding groove 26, and the first sliding groove 25 and the second sliding groove 26 are locked. At this time, the rotation speed of the first winding roller 15 is greater than the rotation speed of the second winding roller 16.

[0024] The heating assembly comprises a heating base 17 . A heating block 20 is fixedly arranged on the heating base 17 at the level of the driving shaft 13 . A heating cavity 21 is defined in the heating block 20 .

[0025] The cooling assembly includes a cooling base 18, which is located at the horizontal height of the drive shaft 13 and has a slot. The cooling base 18 is provided with a cooling cavity 22 that penetrates the slot in the vertical direction. An air-cooling pipe group is fixedly arranged in the cooling cavity 22. The air-cooling pipe group includes a main cooling pipe 23 and a plurality of branch cooling pipes 24. The main cooling pipe 23 includes a horizontal portion and two vertical portions. The two vertical portions of the main cooling pipe 23 are respectively fixedly connected to the horizontal portion of the main cooling pipe 23. A bent pipe is arranged at one end of the vertical portion of the main cooling pipe 23 away from the horizontal portion. The branch cooling pipe 24 is fixedly connected to the horizontal portion of the main cooling pipe 23.

[0026] When the present scheme is used to stretch the thin neck of the monofilament filter material, first, one end of the monofilament filter material is fixedly wound on the first winding roller 15, and the other end of the monofilament filter material is fixedly wound on the second winding roller 16, and the monofilament filter material is tensioned. Then, the two motors 14 are started at the same time, and the two motors 14 respectively drive the driving shaft 13 to rotate. Since the locking slider 27 is initially located in the second sliding groove 26, the rotation speed of the first winding roller 15 is greater than the rotation speed of the second winding roller 16. Therefore, the monofilament filter material heated by the heating chamber 21 is stretched by the first winding roller 15. Finally, when the driving shaft 13 drives the second winding roller 16 to rotate until the first winding roller 15 is located at the upper limit position, the locking slider 27 slides into the first sliding groove 25, and the first sliding groove 25 and the second sliding groove 26 are unlocked. At this time, the second winding roller 16 is pulled by the monofilament filter material, and the rotation speed of the second winding roller 16 is equal to the rotation speed of the first winding roller 15, and the above steps are repeated.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A monofilament filter material neck stretching device, characterized in that: The invention comprises a shell (11), a stretching chamber (12) is provided in the shell (11), two drive shafts (13) are rotatably connected in the stretching chamber (12), two motors (14) are fixedly connected to the shell (11), the output shafts of the motors (14) are fixedly connected to the drive shafts (13), a first winding roller (15) is fixedly connected to the outer circumferential surface of one drive shaft (13), a second winding roller (16) is rotatably connected to the outer circumferential surface of the other drive shaft (13), a heating component and a cooling component are fixedly arranged between the two drive shafts (13), a first sliding groove (25) is provided on the drive shaft (13) rotatably connected to the second winding roller (16), a plurality of second sliding grooves (26) are provided on a surface of the second winding roller (16) close to the drive shaft (13), and a locking slider (27) is slidably connected in the first sliding groove (25).

2. A monofilament filter material neck stretching device according to claim 1, characterized in that: The length of the locking slider (27) is equal to that of the first sliding groove (25), and chamfers are arranged on both sides of the locking slider (27) close to one end of the second winding roller (16).

3. A monofilament filter material neck stretching device according to claim 2, characterized in that: The heating assembly comprises a heating base (17), and a heating block (20) is fixedly arranged on the heating base (17) at the horizontal height of the driving shaft (13), and a heating cavity (21) is provided in the heating block (20).

4. A monofilament filter material neck stretching device according to claim 2, characterized in that: The cooling assembly comprises a cooling base (18), wherein the cooling base (18) is provided with a slot at a horizontal height of the driving shaft (13), and a cooling cavity (22) penetrating the slot is provided in the vertical direction of the cooling base (18), and an air cooling pipe group is fixedly arranged in the cooling cavity (22).

5. A monofilament filter material neck stretching device according to claim 4, characterized in that: The air-cooling pipe group includes a main cooling pipe (23) and a plurality of branch cooling pipes (24); the main cooling pipe (23) includes a horizontal portion and two vertical portions; the two vertical portions of the main cooling pipe (23) are respectively fixedly connected to the horizontal portion of the main cooling pipe (23); a bent pipe is provided at one end of the vertical portion of the main cooling pipe (23) away from the horizontal portion; and the branch cooling pipe (24) is fixedly connected to the horizontal portion of the main cooling pipe (23).