High-strength crankshaft of high-speed tricot jacquard warp knitting machine
By designing the structure of slots and limit slots on the end shaft of the warp knitting machine crankshaft, the problem of the crankshaft rotating under torque is solved, and higher stability and strength are achieved.
Patent Information
- Application Number
- CN202421598053.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The crankshaft of existing warp knitting machines is prone to rotation when subjected to torque, which affects normal use.
A high-speed Trikojaka warp knitting machine high-strength crankshaft is designed. By opening a slot on the end surface of the shaft of the first end shaft and the second end shaft, and setting a limit slot on the insertion rod. When the insertion rod is inserted into the slot, the limit block and the limit slot are engaged and fixedly connected to avoid rotation.
The rotation of the first end shaft and the second end shaft when subjected to torque is effectively avoided, and the stability and use strength of the crankshaft are improved.
Smart Images

Figure CN222744518U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of warp knitting machine technology, specifically a high-strength crankshaft for a high-speed Tricojaka warp knitting machine. Background Technology
[0002] The main loop-forming components of a warp knitting machine include knitting needles, guide needles, sinkers, and pressure plates (for crochet machines). The knitting needles are mounted in rows on the needle bed and move with it. The guide needles are mounted on slats to form guide bars. The warp yarns pass through the eyelets of the guide needles and, moving with the guide bars, wrap around the needles. Through the coordinated movement of the knitting needles, sinkers, and other loop-forming components, the fabric is woven. Currently, warp knitting machines typically use a crankshaft and connecting rod drive.
[0003] The published patent document CN202610497U discloses a crankshaft, particularly a warp knitting machine crankshaft, comprising a first crankshaft, a second crankshaft, a first end shaft, and a second end shaft. The first crankshaft and the first end shaft are fixedly connected by a first screw, and the second crankshaft and the second end shaft are fixedly connected by a second screw. The first and second end shafts are fixedly connected to a coupling by a third screw. The keyways on the first and second end shafts correspond to each other, and flat keys for fixing the positions of the first and second end shafts are provided in the keyways. The warp knitting machine crankshaft is simple and convenient to install, has high precision and good reliability, facilitates crankshaft replacement, and effectively avoids the processing difficulties caused by full-width crankshafts.
[0004] The first and second end shafts of the above patent abut each other, and the two end shafts are connected only by screws and couplings. When subjected to torque, the end shafts will rotate, affecting normal use. Therefore, a high-strength crankshaft for a high-speed Tricojaka warp knitting machine is needed. Utility Model Content
[0005] The purpose of this invention is to provide a high-strength crankshaft for a high-speed Tricojaka warp knitting machine, which solves the problems mentioned in the background art.
[0006] This application provides a high-strength crankshaft for a high-speed tricojaka warp knitting machine, comprising a first crankshaft, a first end shaft mounted on one outer wall of the first crankshaft, a first bolt threaded through the first end shaft and threadedly connected to the first crankshaft, a slot formed on the shaft end face of the first end shaft, a limiting block fixedly connected to the inner wall of the slot, a second crankshaft disposed on the side of the first end shaft away from the first crankshaft, a second end shaft mounted on the side of the second crankshaft facing the first end shaft, a second bolt threaded through the second end shaft and threadedly connected to the second crankshaft, an insert rod fixedly connected to the shaft end face of the second end shaft, the insert rod being inserted into the interior of the slot, a limiting groove formed on the outer wall of the insert rod, and the limiting block engaging with the limiting groove.
[0007] In use, the first and second end shafts are first installed by abutting each other. The insert rod on the second end shaft can be inserted into the slot on the first end shaft. When the insert rod is inserted into the slot, the limiting block in the slot engages with the limiting groove on the insert rod. Through the cooperation of the above structures, the rotation of the first and second end shafts can be avoided when they are subjected to torque. Then, the first and second end shafts are further fixed by couplings and screws to complete the installation. In addition, both the first and second crankshafts are made of medium carbon alloy steel, which improves the strength of the shaft.
[0008] Optionally, a coupling is fitted onto the outside of the connection position between the first end shaft and the second end shaft.
[0009] By adopting the above technical solution, it is beneficial to flexibly install and disassemble the first and second end shafts.
[0010] Optionally, the coupling consists of two semi-circular plates with their openings facing each other, and the two semi-circular plates are fixedly connected by screws.
[0011] By adopting the above technical solution, it is beneficial to improve the firmness of the connection between the first end shaft and the second end shaft.
[0012] Optionally, the inner wall of the coupling is provided with anti-slip texture.
[0013] By adopting the above technical solution, it is beneficial to improve the friction between the shafts of the first and second end shafts and the coupling.
[0014] Optionally, the diameter of the insertion rod is adapted to the aperture of the slot.
[0015] By adopting the above technical solution, the gaps generated when the insertion rod is inserted into the slot can be reduced, and the shaking of the insertion rod can be avoided.
[0016] Optionally, four limiting blocks are provided, and the four limiting blocks are distributed in a ring shape.
[0017] By adopting the above technical solution, the limiting effect is further improved.
[0018] Optionally, the insertion rod and the second end shaft are an integral structure.
[0019] By adopting the above technical solution, the connection between the insertion rod and the second end shaft can be strengthened, thus avoiding breakage.
[0020] Compared with the prior art, the beneficial effects of the technical solution of this application are as follows:
[0021] When the first and second end shafts of this application's technical solution abut against each other, the insertion rod on the second end shaft can be inserted into the slot on the first end shaft. When the insertion rod is inserted into the slot, the limiting block in the slot engages with the limiting groove on the insertion rod. Through the cooperation of the above structures, the rotation phenomenon can be avoided when the first and second end shafts are subjected to torque, so as not to affect normal use. Attached Figure Description
[0022] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0023] Figure 1 This is a schematic diagram of the overall structure of a high-strength crankshaft for a high-speed Tricojaka warp knitting machine according to this utility model;
[0024] Figure 2 This is a side view of the high-strength crankshaft of a high-speed Tricojaka warp knitting machine according to the present invention.
[0025] Figure 3 This is a schematic diagram of the combined structure of the first and second end shafts of a high-strength crankshaft for a high-speed Tricojaka warp knitting machine according to the present invention;
[0026] Figure 4 This is a schematic diagram of the coupling structure of a high-strength crankshaft for a high-speed Tricojaka warp knitting machine according to this utility model.
[0027] In the diagram: 1. First crankshaft; 2. First bolt; 3. First end shaft; 4. Limiting block; 5. Slot; 6. Insert rod; 7. Limiting groove; 8. Second end shaft; 9. Second crankshaft; 10. Coupling; 11. Second bolt; 12. Screw; 13. Anti-slip texture. Detailed Implementation
[0028] Please see Figure 1-4 This utility model provides a technical solution: a high-strength crankshaft for a high-speed Tricojaka warp knitting machine, comprising a first crankshaft 1, a first end shaft 3 installed on one side of the outer wall of the first crankshaft 1, a first bolt 2 threaded through the first end shaft 3, the first bolt 2 being threadedly connected to the first crankshaft 1, a slot 5 opened on the shaft end face of the first end shaft 3, a limiting block 4 fixedly connected to the inner wall of the slot 5, a second crankshaft 9 provided on the side of the first end shaft 3 away from the first crankshaft 1, a second end shaft 8 installed on the side of the second crankshaft 9 facing the first end shaft 3, a second bolt 11 threaded through the second end shaft 8, the second bolt 11 being threadedly connected to the second crankshaft 9, an insert rod 6 fixedly connected to the shaft end face of the second end shaft 8, the insert rod 6 being inserted into the interior of the slot 5, a limiting groove 7 opened on the outer wall of the insert rod 6, and the limiting block 4 engaging with the limiting groove 7.
[0029] In the technical solution of this utility model, such as Figure 3 As shown, a coupling 10 is sleeved on the outside of the connection position of the first end shaft 3 and the second end shaft 8; this facilitates the flexible installation and disassembly of the first end shaft 3 and the second end shaft 8.
[0030] In the technical solution of this utility model, such as Figure 3 As shown, the coupling 10 consists of two semi-circular plates with their openings facing each other. The two semi-circular plates are fixedly connected by screws 12, which helps to improve the firmness of the connection between the first end shaft 3 and the second end shaft 8.
[0031] In the technical solution of this utility model, such as Figure 4 As shown, the inner wall of the coupling 10 is provided with anti-slip texture 13, which helps to improve the friction between the shafts of the first end shaft 3 and the second end shaft 8 and the coupling 10.
[0032] In the technical solution of this utility model, such as Figure 1 and 2 As shown, the diameter of the insertion rod 6 is matched with the hole diameter of the slot 5; this reduces the gap when the insertion rod 6 is inserted into the slot 5 and prevents the insertion rod 6 from shaking.
[0033] In the technical solution of this utility model, such as Figure 1 As shown, there are four limit blocks 4 in total, and the four limit blocks 4 are distributed in a ring shape; this further improves the limiting effect.
[0034] In the technical solution of this utility model, such as Figure 1 As shown, the insertion rod 6 and the second end shaft 8 are an integral structure; this helps to improve the firmness of the connection between the insertion rod 6 and the second end shaft 8 and avoids breakage.
[0035] In use, the first end shaft 3 and the second end shaft 8 are first installed by abutting each other. The insertion rod 6 on the second end shaft 8 can be inserted into the slot 5 on the first end shaft 3. When the insertion rod 6 is inserted into the slot 5, the limiting block 4 in the slot 5 engages with the limiting groove 7 on the insertion rod 6. Through the cooperation of the above structures, the rotation of the first end shaft and the second end shaft 8 when subjected to torque can be avoided. Then, the first end shaft 3 and the second end shaft 8 are further fixed by the coupling 10 and the screw 12 to complete the installation. In addition, the first crankshaft 1 and the second crankshaft 9 are both made of medium carbon alloy steel, which improves the strength of use.
[0036] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-strength crankshaft for a high-speed tricot jacquard warp knitting machine, characterized in that: The invention comprises a first crankshaft (1), a first end shaft (3) is installed on an outer wall of one side of the first crankshaft (1), a first bolt (2) is threadedly penetrated on the first end shaft (3), the first bolt (2) is threadedly connected to the first crankshaft (1), a slot (5) is provided on the shaft end face of the first end shaft (3), a limiting block (4) is fixedly connected to the inner wall of the slot (5), a second crankshaft (9) is provided on the side of the first end shaft (3) away from the first crankshaft (1), a second end shaft (8) is installed on the side of the second crankshaft (9) facing the first end shaft (3), a second bolt (11) is threadedly penetrated on the second end shaft (8), the second bolt (11) is threadedly connected to the second crankshaft (9), an insertion rod (6) is fixedly connected to the shaft end face of the second end shaft (8), the insertion rod (6) is inserted into the interior of the slot (5), a limiting groove (7) is provided on the outer wall of the insertion rod (6), and the limiting block (4) is snap-fitted and connected to the limiting groove (7).
2. A high-strength crankshaft for a high-speed tricot jacquard machine according to claim 1, characterized in that: A coupling (10) is provided on the outer sleeve at the connection position between the first end shaft (3) and the second end shaft (8).
3. A high-strength crankshaft for a high-speed tricot jacquard warp knitting machine according to claim 2, characterized in that: The coupling (10) is composed of two semicircular plates, the openings of the two semicircular plates are arranged opposite to each other, and the two semicircular plates are fixedly connected by screws (12).
4. A high-strength crankshaft for a high-speed tricot jacquard machine according to claim 3, characterized in that: The inner wall of the coupling (10) is provided with anti-slip grooves (13).
5. A high-strength crankshaft for a high-speed tricot jacquard machine according to claim 1, characterized in that: The diameter of the insertion rod (6) is matched to the hole diameter of the slot (5).
6. A high-strength crankshaft for a high-speed tricot jacquard machine according to claim 1, characterized in that: A total of four limit blocks (4) are provided, and the four limit blocks (4) are distributed in a ring shape.
7. A high-strength crankshaft for a high-speed tricot jacquard machine according to claim 1, characterized in that: The insert rod (6) and the second end shaft (8) are an integrated structure.
Citation Information
Patent Citations
Warp knitting machine crankshaft
CN202610497U