Prefabricated aerated concrete block wall with embedded grounding pipeline

Through the design of pre-embedded grounding pipelines of prefabricated aerated concrete block walls, the problems of high trough costs, dust pollution and low quality in traditional construction are solved, and an efficient and environmentally friendly construction process is achieved, which improves the overall performance and safety of the building.

CN222745364UActive Publication Date: 2025-04-11ELITE ARCHITECTURAL CO LTD
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Patent Information

Application Number
CN202421570872.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-11
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing technology has problems such as high troughing costs, dust pollution, reserved dimensional errors, and risk of block cracking during construction, resulting in low construction efficiency, low quality and serious environmental pollution.

Method used

Prefabricated aerated concrete block walls are adopted to realize the reservation and embedding of wire and pipelines through the standardized design of prefabricated blocks and the prefabricated process of prefabricated grounding pipelines, thereby reducing on-site wet operations and dust pollution.

Benefits of technology

It significantly improves construction efficiency and project quality, reduces dust pollution and construction costs, and improves the overall performance and safety of the building.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a prefabricated aerated concrete block wall for pre-embedded grounding pipelines, including prefabricated block 1, prefabricated block 2 and prefabricated block 3, wherein the prefabricated block 1, prefabricated block 2 and prefabricated block 3 are all prefabricated autoclaved aerated concrete blocks; the specifications and sizes of the prefabricated block 1 and the prefabricated block 3 are both 600mmX200mmX100mm; the prefabricated block 1 is reserved with two openings, each of which has a size of 90mmX90mmX40mm, and the openings are connected with buried pipelines; the size of the prefabricated block 2 is 86mmX88mmX40mm; the prefabricated block 1 and the prefabricated block 3 are stacked to form a wall, and the prefabricated block 2 is arranged at the corresponding opening to close the opening. The prefabricated blocks have standardized specifications and sizes, and the miniaturized design makes them easier to transport and install. At the same time, the standardized production of prefabricated blocks helps to improve the overall efficiency of the project and reduce the workload on the construction site.
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Description

Technical Field

[0001] The utility model relates to a prefabricated aerated concrete block wall with pre-buried grounding pipelines. Background Art

[0002] In modern building construction, the design and construction of internal partition walls has always been one of the key links, especially the thin wall with a thickness of 70-120mm, which is widely used to embed weak current boxes. The current technology mainly relies on on-site construction methods, including the use of light electric cutting machines supplemented by manual groove cutters. However, due to the small thickness of the wall, the work of pre-burying wires and pipelines and installing weak current boxes often faces many challenges.

[0003] The existing technology generally has the following problems:

[0004] Grooving at the construction site: Currently, most construction sites use the method of grooving after masonry. This method not only requires a lot of manpower and materials, increasing construction costs, but also generates a lot of dust during the grooving process, causing environmental pollution. In addition, the superposition of multiple processes also significantly prolongs the construction period.

[0005] Reserved size error: The size reserved for manual grooving is prone to error, resulting in inaccurate installation of wires, pipes and low-voltage boxes. Accumulated errors may affect the overall construction quality and increase the risk of rework at a later stage.

[0006] Risk of block cracking: Due to the uncertainty of manual operation, the wall is prone to vibration during the grooving process, causing block cracking or loosening of the masonry bonding layer, seriously affecting the structural stability of the wall and the quality of subsequent plastering work.

[0007] Problems with integral prefabricated partition boards: Although integral prefabricated partition boards can solve some on-site construction problems, in some areas, due to high transportation costs, limited mold quantities, and the influence of climate and construction conditions, the cost of using prefabricated partition boards is relatively high. In addition, the boards are prone to quality problems such as cracking during transportation and installation. Utility Model Content

[0008] The utility model aims to provide a prefabricated aerated concrete block wall for pre-embedded grounding pipelines, which realizes the reservation and pre-embedding of electric wires and pipelines and improves the engineering quality and construction efficiency.

[0009] The purpose of the utility model is achieved in this way:

[0010] A prefabricated aerated concrete block wall with pre-buried grounding pipelines, comprising a first prefabricated block, a second prefabricated block and a third prefabricated block.

[0011] The prefabricated block 1, prefabricated block 2 and prefabricated block 3 are all prefabricated autoclaved aerated concrete blocks;

[0012] The specifications and dimensions of the prefabricated block 1 and the prefabricated block 3 are both 600mmX200mmX100mm;

[0013] The prefabricated block 1 is reserved with two openings, each of which has a size of 90mmX90mmX40mm, and the openings are connected to buried pipelines;

[0014] The size of the prefabricated block 2 is 86mmX88mmX40mm;

[0015] The prefabricated block 1 and the prefabricated block 3 are stacked to form a wall, and the prefabricated block 2 is arranged at the corresponding opening to close the opening.

[0016] Precast block 1, precast block 2 and precast block 3 are all precast autoclaved aerated concrete blocks, which are directly involved in the wall construction. Compared with the traditional post-grooving method, this patent avoids the problems of wall cracks and loosening of the bonding layer caused by construction vibration, and significantly improves the integrity of the wall and the quality of subsequent plastering works.

[0017] The standardized size and miniaturization of prefabricated blocks make them easier to transport and install. At the same time, the standardized production of prefabricated blocks helps to improve the overall efficiency of the project and reduce the workload on the construction site.

[0018] The prefabrication process enables the pre-embedding of wires and pipelines, significantly optimizing the construction process. Compared with the traditional on-site grooving and wiring method, the use of prefabricated blocks greatly reduces the amount of wet work and avoids the risk of wall damage, thereby improving construction efficiency. In addition, the use of prefabricated blocks is also conducive to shortening the construction period, reducing labor costs, and improving the overall construction efficiency.

[0019] This construction method reduces wet work and dust pollution on site, which is conducive to improving the construction environment and reducing the negative impact on the environment. The use of prefabricated blocks reduces dust and noise on the construction site, which meets the environmental protection requirements of modern construction.

[0020] Autoclaved aerated concrete blocks have high fire resistance and earthquake resistance, providing reliable safety protection for buildings.

[0021] The purpose of the utility model can also be solved by the following technical measures:

[0022] Furthermore, the second prefabricated block is provided with a groove.

[0023] Furthermore, the groove faces the inner cavity of the hole, and a receiving cavity for receiving the buried pipeline is formed between the groove and the inner wall of the hole.

[0024] The groove faces the inner cavity of the hole, and the formed accommodating cavity can provide a special protection space for the buried pipeline, avoiding the pipeline from external squeezing or collision during construction and use, and improving the service life and safety of the pipeline.

[0025] By setting a groove on the prefabricated block 2 and forming a receiving cavity with the inner wall of the hole, construction workers can more conveniently arrange the pipeline at the predetermined position, simplifying the pipeline arrangement steps, improving construction efficiency, and reducing the complexity of on-site wiring.

[0026] The design of the accommodating cavity ensures that the pipeline can be accurately positioned at the predetermined position during the installation process, avoiding functional disorders or subsequent maintenance difficulties caused by inaccurate pipeline positioning, and ensuring the stable operation of the electrical system and other pipeline systems.

[0027] The groove design enables a tighter connection between prefabricated block two, prefabricated block one and prefabricated block three. The pipelines in the accommodating cavity further stabilize the wall structure, reduce wall cracks or deformation caused by pipeline movement, and improve the integrity and stability of the wall.

[0028] The accommodating cavity provides an independent space for pipelines, which is convenient for later maintenance and inspection. When pipelines need to be inspected or repaired, the accommodating cavity can be used to quickly locate and handle the problem, reducing damage to the wall and rework, and improving maintenance efficiency.

[0029] The groove and accommodating cavity design of the prefabricated block 2 reduces on-site grooving operations, reduces dust pollution and safety hazards during the construction process, is beneficial to the health and safety of construction workers, and improves the construction environment.

[0030] Since the pipelines are housed inside the prefabricated blocks, the wall surface is smoother and more beautiful, reducing the impact of exposed pipelines on the wall decoration effect, which is conducive to the smooth progress of subsequent plastering and decoration work and improves the overall aesthetics and quality of the construction.

[0031] The beneficial effects of the utility model are as follows:

[0032] The utility model solves many problems in traditional construction methods through the innovative design and reasonable use of prefabricated block one, prefabricated block two and prefabricated block three, significantly improves the project quality, construction efficiency and environmental protection level, and at the same time enhances the safety performance of the building, and has significant value for promotion and application.

[0033] The utility model has a prefabricated block with a groove, and the groove faces the inner cavity of the hole. The groove and the inner wall of the hole form a cavity for accommodating buried pipelines, which further optimizes the construction plan of the prefabricated aerated concrete block wall, improves the protection, installation accuracy, construction efficiency and safety of the pipeline, and provides a more reliable and efficient construction solution for the building. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 The three-dimensional diagram is a diagram of prefabricated block 1 and prefabricated block 3 being stacked to form a wall, and prefabricated block 2 and prefabricated block 1 being assembled.

[0035] Figure 2 The diagram is a schematic diagram of prefabricated block 1 and prefabricated block 3 being stacked to form a wall, and prefabricated block 2 and prefabricated block 1 being assembled.

[0036] Figure 3 This is a schematic diagram of prefabricated block one.

[0037] Figure 4 This is a schematic diagram of prefabricated block two. DETAILED DESCRIPTION

[0038] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0039] Example, combined with Figures 1 to 4 As shown, a prefabricated aerated concrete block wall with pre-buried grounding pipelines comprises a prefabricated block 1, a prefabricated block 2 and a prefabricated block 3,

[0040] The prefabricated block 1, prefabricated block 2 and prefabricated block 3 are all prefabricated autoclaved aerated concrete blocks;

[0041] The specifications and dimensions of the prefabricated block 1 and the prefabricated block 3 are both 600mmX200mmX100mm;

[0042] The prefabricated block 1 is reserved with two holes 4, each hole 4 has a size of 90mmX90mmX40mm, and the hole 4 is connected to a buried pipeline;

[0043] The size of the prefabricated block 2 is 86mmX88mmX40mm;

[0044] The prefabricated block 1 and the prefabricated block 3 3 are stacked to form a wall 5 , and the prefabricated block 2 2 is arranged at the corresponding opening 4 to close the opening 4 .

[0045] Furthermore, the prefabricated block 2 is provided with a groove 6.

[0046] Furthermore, the groove 6 faces the inner cavity of the hole 4, and the groove 6 and the inner wall of the hole 4 form a receiving cavity for receiving the buried pipeline.

[0047] The implementation steps of the above utility model are as follows:

[0048] Develop a plan for precast block production:

[0049] According to the decoration design and mechanical and electrical requirements, a detailed prefabricated block production plan is formulated.

[0050] The production plan should include the production process, quality control standards and safe operating specifications of prefabricated blocks to ensure the production quality and production efficiency of prefabricated blocks.

[0051] Technical review:

[0052] The prefabricated block production plan will be technically reviewed with the mechanical, electrical and decoration professionals.

[0053] Determine the usage specifications and embedding requirements of prefabricated blocks, and number the usage locations and prefabricated blocks.

[0054] The numbering system should be clear, easy to identify, and convenient for management and retrieval.

[0055] Through technical review, potential problems and risks are discovered, and timely adjustments and optimizations are made to ensure the quality of prefabricated block production and installation.

[0056] Template design and production:

[0057] Complete the template design of precast blocks and establish a production schedule.

[0058] Arrange reasonable production, maintenance and finished product completion time to ensure that the prefabricated blocks meet the specified performance indicators before delivery and use.

[0059] Pre-assembled:

[0060] Pre-assemble the prefabricated blocks according to their numbers at the construction site and check the integrity of the prefabricated blocks.

[0061] Before construction, complete the briefing and determine the assembly plan and sequence.

[0062] Make sure that the prefabricated blocks have no defects or damage during the pre-assembly process to ensure smooth installation.

[0063] On-site construction:

[0064] According to the plan and sequence determined by the pre-assembly, the prefabricated block 1 and the prefabricated block 3 3 are stacked to form a wall 5.

[0065] The prefabricated block 2 is inserted into the corresponding hole 4, and the buried pipeline is fixed and protected by the accommodating cavity surrounded by the groove 6 and the inner wall of the hole 4.

[0066] During the construction process, ensure that the position and direction of each prefabricated block are correct to ensure the integrity of the wall 5 and the installation accuracy of the pipelines.

[0067] Quality inspection and acceptance:

[0068] After the wall 5 is built, a quality inspection is performed to ensure that the connections between the prefabricated blocks are firm, the surface of the wall 5 is flat, and the embedded pipelines are accurately positioned.

[0069] Check the sealing of the groove 6 and the accommodating cavity to ensure that the pipeline is well protected and there is no looseness or displacement.

[0070] After acceptance, subsequent plastering and decoration works will be carried out.

[0071] Subsequent maintenance and management:

[0072] Regular inspection and maintenance of prefabricated blocks and pre-buried pipelines should be carried out to ensure long-term performance and safety.

[0073] Record various data and information during the construction process to provide reference and basis for subsequent projects.

[0074] Through the above implementation steps, the design advantages of precast aerated concrete block walls can be fully utilized, construction quality and efficiency can be ensured, and the overall performance and safety of the building can be improved.

Claims

1. A prefabricated aerated concrete block wall for pre-embedded grounding pipelines, comprising a prefabricated block 1 (1), a prefabricated block 2 (2) and a prefabricated block 3 (3), characterized in that: The prefabricated block 1 (1), the prefabricated block 2 (2) and the prefabricated block 3 (3) are all prefabricated autoclaved aerated concrete blocks; The dimensions of the prefabricated block 1 (1) and the prefabricated block 3 (3) are both 600mmX200mmX100mm; The prefabricated block 1 (1) is reserved with two openings (4), each opening (4) has a size of 90 mm x 90 mm x 40 mm, and the openings (4) are connected to buried pipelines; The size of the prefabricated block 2 (2) is 86mmX88mmX40mm; The prefabricated block one (1) and the prefabricated block three (3) are stacked to form a wall (5), and the prefabricated block two (2) is arranged at a corresponding opening (4) to close the opening (4).

2. The prefabricated aerated concrete block wall for pre-embedded grounding pipeline according to claim 1, characterized in that: The second prefabricated block (2) is provided with a groove (6).

3. The prefabricated aerated concrete block wall for pre-embedded grounding pipeline according to claim 2 is characterized in that: The groove (6) faces the inner cavity of the hole (4), and a receiving cavity for receiving a buried pipeline is formed between the groove (6) and the inner wall of the hole (4).