Electromagnetic drying cylinder of a pulping machine
By designing drainage steam components and water absorption components in the electromagnetic drying cylinder of the slurry wire machine, the energy consumption problems caused by water vapor condensation and excessive moisture in the slurry wire are solved, and more efficient drying effect and energy saving are achieved.
Patent Information
- Application Number
- CN202421561981.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing electromagnetic drying drum of the slurry wire machine produces a large amount of water vapor during the drying process, causing the water vapor to condense on the dried slurry wire, reducing the drying effect, and treating too much water on the slurry wire requires a lot of energy.
An electromagnetic drying cylinder of a slurry wire machine including a drain vapor assembly and a water absorption assembly is designed. The drain steam assembly discharges the water vapor through the fan and the exhaust fan. The water absorption assembly absorbs and stores the moisture on the slurry through the water absorption round tube, reducing the energy consumption of moisture during the drying process.
Effectively prevent water vapor from condensing on dried slurry wires, improve drying effect, and save energy consumption and improve drying efficiency by reducing the energy consumption of slurry wires.
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Figure CN222747676U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sizing silk processing, and in particular relates to an electromagnetic drying cylinder of a sizing silk machine. Background Art
[0002] Electromagnetic heating technology uses the principle of electromagnetic induction to generate eddy currents in metal materials through electromagnetic fields, thereby causing the metal materials to heat up internally. This heating method has the advantages of high efficiency, rapidity, and environmental protection, so it is widely used in various heating occasions. The electromagnetic drying drum of the sizing machine combines the advantages of electromagnetic heating and drying technology, generates heat energy through electromagnetic induction, and heats and dries the sizing efficiently and evenly.
[0003] Patent No. CN104990376B proposes an electromagnetic drying cylinder for a sizing machine, which includes an electromagnetic coil, an iron coil arranged around the outer periphery of the electromagnetic coil, and a drying cylinder surface covering the outer periphery of the iron coil. The present invention utilizes the electromagnetic coil to generate eddy currents, causing the iron coil on it to heat and dry the sizing machine; and it can start and stop with the sizing machine, and when emergency stop is required, the heating can be stopped in time to effectively prevent it from scalding the silk thread; at the same time, the electromagnetic coil radiates the water molecules in the moisture on the sizing machine, which can intensify the movement of the water molecules, further increase the temperature, and improve the drying effect.
[0004] The proposed electromagnetic drying drum for a pulping machine will generate a large amount of water vapor when drying the pulp. If the water vapor is not processed, the water vapor will condense and fall onto the dried pulp, reducing the drying effect of the drying drum. A structure is needed to process the water vapor. When the electromagnetic drying drum is drying the pulp, there is too much moisture on the pulp, and the electromagnetic drying drum needs to consume a lot of energy to process the pulp. Utility Model Content
[0005] In order to solve the above problems existing in the prior art, the utility model provides an electromagnetic drying cylinder for a sizing machine, which has the characteristics of exhausting water vapor and saving energy consumption.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electromagnetic drying cylinder of a pulping machine, comprising a drainage steam component and a water absorption component, the bottom end of the drainage steam component is provided with a water absorption component, one end of the water absorption component is provided with a shell 1, the drainage steam component comprises a fan, an exhaust fan, a fixing frame, an iron ring 1, an outer tube and an electromagnetic ring 1, one end of the fan is provided with an iron ring 1, the outer periphery of the iron ring 1 is provided with an electromagnetic ring 1, the outer periphery of the electromagnetic ring 1 is provided with an outer tube, one end of the outer tube is provided with an exhaust fan, and the outer periphery of the exhaust fan is provided with a fixing frame;
[0007] The water absorption assembly includes a baffle, a water absorption circular pipe, a water storage tank, a rotating shaft, a drain pipe, and a water storage tank. The water storage tank is fixedly installed at one end of the baffle, the drain pipe is fixedly installed at one end of the water storage tank, the water storage tank is fixedly installed at one end of the drain pipe, and a rotating shaft is provided at one end of the water storage tank, and the water absorption circular pipe is fixedly installed at one end of the rotating shaft.
[0008] As a preferred technical solution of the utility model, a ventilation hole is provided at the top of the shell one, and a slurry outlet is provided at one end of the ventilation hole.
[0009] As a preferred technical solution of the utility model, a sizing inlet is arranged at the bottom end of the sizing outlet, a support is arranged at one end of the sizing inlet, and a drying barrel surface is arranged at one end of the support.
[0010] As a preferred technical solution of the utility model, a bottom plate is fixedly installed on the bottom end of the support, and a second shell is fixedly installed on one end of the bottom plate.
[0011] As a preferred technical solution of the utility model, a motor is arranged inside the second housing, and a belt is arranged at one end of the motor.
[0012] As a preferred technical solution of the utility model, a gear is movably mounted on one end of the belt, a second rotating shaft is fixedly mounted on one end of the gear, and a connecting frame is fixedly mounted on one end of the second rotating shaft.
[0013] As a preferred technical solution of the utility model, one end of the connecting frame is provided with a second electromagnetic ring, the outer periphery of the second electromagnetic ring is installed with heat-insulating ceramics, and the outer periphery of the heat-insulating ceramics is installed with a second iron ring.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. When the utility model is in use, when the staff uses the electromagnetic drying drum of the pulping machine, when the pulp reaches the surface of the drying drum through the pulping inlet, the electromagnetic drying drum will generate a large amount of water vapor when drying the pulp, and the fan will suck the external gas into the device through the vent, and the electromagnetic coil will generate eddy current to make the iron coil hot, and the gas will be heated and blown inside, and at the same time, the exhaust fan will rotate to discharge the generated water vapor to the outside of the device, so as to prevent the water vapor from condensing and falling on the dried pulp, thereby improving the drying effect of the drying drum.
[0016] 2. When the utility model is in use, when the staff uses the electromagnetic drying drum of the pulp yarn machine, some pulp yarns contain too much water. The water absorption tube in the water absorption component has water absorption material, which will absorb part of the water in the pulp yarn. The water will be thrown into the water storage tank due to the high-speed rotation of the water absorption tube. The baffle can prevent the water from splashing. The water in the water storage tank will enter the water storage tank through the drain pipe. Reducing the water content in the pulp yarn can reduce energy consumption and improve the drying effect of the pulp yarn. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 This is a schematic diagram of the overall structure of an electromagnetic drying cylinder of a sizing machine of the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of an electromagnetic drying cylinder of a sizing machine of the utility model;
[0020] Figure 3 It is a partial structural schematic diagram of an electromagnetic drying cylinder of a sizing machine of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of a water absorption component of an electromagnetic drying cylinder of a sizing machine according to the utility model;
[0022] Figure 5 The utility model is a schematic diagram of the structure of a drainage steam component of an electromagnetic drying cylinder of a sizing machine.
[0023] In the figure: 1. Shell 1; 2. Ventilation port; 3. Slurry inlet; 4. Slurry outlet; 5. Drain steam assembly; 51. Fan; 52. Exhaust fan; 53. Fixing frame; 54. Iron ring 1; 55. Outer tube; 56. Electromagnetic coil 1; 6. Water absorption assembly; 61. Baffle; 62. Water absorption circular tube; 63. Water storage tank; 64. Rotating shaft 1; 65. Drain pipe; 66. Water storage tank; 7. Surface of drying drum; 8. Bottom plate; 9. Pillar; 10. Shell 2; 11. Motor; 12. Belt; 13. Gear; 14. Rotating shaft 2; 15. Connecting frame; 16. Electromagnetic coil 2; 17. Insulating ceramics; 18. Iron ring 2. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example
[0026] See also Figure 1 , Figure 2 , Figure 4 and Figure 5 The utility model provides the following technical solutions: an electromagnetic drying cylinder of a pulping machine, comprising a drainage steam component 5 and a water absorption component 6, characterized in that: the bottom end of the drainage steam component 5 is provided with the water absorption component 6, one end of the water absorption component 6 is provided with a shell 1, the drainage steam component 5 comprises a fan 51, an exhaust fan 52, a fixing frame 53, an iron ring 54, an outer tube 55 and an electromagnetic ring 56, one end of the fan 51 is provided with an iron ring 54, the outer periphery of the iron ring 54 is provided with an electromagnetic ring 56, the outer periphery of the electromagnetic ring 56 is provided with an outer tube 55, one end of the outer tube 55 is provided with an exhaust fan 52, and the outer periphery of the exhaust fan 52 is provided with a fixing frame 53;
[0027] The advantage of this arrangement is that the exhaust fan 52 can discharge the water vapor dried by the electromagnetic drying drum to the outside of the device, otherwise the water vapor will condense and fall on the dried slurry, affecting the drying effect. At the same time, the fan 51 will draw gas from outside the device, and the electromagnetic coil 56 will generate eddy current to make the iron coil 54 heat up, which will heat the drawn gas and replace the gas in the space.
[0028] The water absorption assembly 6 includes a baffle 61, a water absorption circular pipe 62, a water storage tank 63, a rotating shaft 64, a drain pipe 65, and a water storage tank 66. The water storage tank 63 is fixedly installed at one end of the baffle 61, the drain pipe 65 is fixedly installed at one end of the water storage tank 63, the water storage tank 66 is fixedly installed at one end of the drain pipe 65, and the water storage tank 66 is provided with a rotating shaft 64 at one end of the rotating shaft 64. The water absorption circular pipe 62 is fixedly installed at one end of the rotating shaft 64;
[0029] The advantage of this arrangement is that the undried pulp yarn will pass through the water absorption circular tube 62. The surface of the water absorption circular tube 62 has water absorption material, which can absorb part of the moisture on the pulp yarn. The rotating shaft 64 drives the water absorption circular tube 62 to rotate at a high speed, and the moisture is thrown into the water storage tank 63, and then enters the water storage tank 66 along the drain pipe 65. This can reduce the energy consumption of the electromagnetic drying drum and improve efficiency.
[0030] like Figure 1As shown, a vent 2 is provided at the top of the housing 1, and a slurry outlet 4 is provided at one end of the vent 2. The advantage of such a setting is that the vent 2 can better draw gas into the fan 51.
[0031] like Figure 1 and Figure 2 As shown, the bottom end of the slurry outlet 4 is provided with a slurry inlet 3, one end of the slurry inlet 3 is provided with a support 9, and one end of the support 9 is provided with a drying barrel surface layer 7. The advantage of this arrangement is that the slurry can be dried faster.
[0032] like Figure 2 , Figure 3 and Figure 4 As shown, a bottom plate 8 is fixedly mounted on the bottom end of the support 9, and a housing 10 is fixedly mounted on one end of the bottom plate 8.
[0033] like Figure 3 As shown, a motor 11 is disposed inside the second housing 10 , and a belt 12 is disposed at one end of the motor 11 . The advantage of such a configuration is that the belt 12 can be driven to rotate by the rotation of the motor 11 .
[0034] like Figure 3 As shown, a gear 13 is movably mounted on one end of the belt 12, a rotating shaft 14 is fixedly mounted on one end of the gear 13, and a connecting frame 15 is fixedly mounted on one end of the rotating shaft 14. The advantage of this arrangement is that the rotation of the belt 12 can drive the rotation of the gear 13, and then drive the rotation of the rotating shaft 14.
[0035] like Figure 3 As shown, an electromagnetic coil 16 is provided at one end of the connecting frame 15, and an insulating ceramic 17 is installed on the periphery of the electromagnetic coil 16, and an iron ring 18 is installed on the periphery of the insulating ceramic 17. The advantage of this arrangement is that the insulating ceramic 17 can block the heat of the iron ring 16 heated by the electromagnetic coil 16.
[0036] Working principle and use process of the utility model: During the use of the utility model, the slurry enters the interior through the slurry inlet 3, and then the slurry is conveyed to the vicinity of the water absorption component 6. Some slurry contains too much water. The water absorption tube 62 in the water absorption component 6 has a water absorption material, which will absorb part of the water of the slurry. The water will be thrown into the water storage tank 63 due to the high-speed rotation of the water absorption tube 62. The baffle 61 can prevent the water from splashing. The water in the water storage tank 63 will enter the water storage tank 66 through the drain pipe 65. Reducing the water content in the slurry can reduce energy consumption and improve the drying effect of the slurry. Then the slurry will be conveyed to the vicinity of the electromagnetic drying cylinder. The electromagnetic coil 16 generates eddy currents to heat the iron coil 18, which is then transferred to the drying cylinder. The surface layer 7 dries the slurry, and the second rotating shaft 14 is connected to the connecting frame 15. The other end of the second rotating shaft 14 is connected to the gear 13. The motor 11 drives the gear 13 to rotate, and rotates the second rotating shaft 14, so that the entire surface layer 7 of the drying cylinder rotates, and the slurry is dried better. Drying the slurry will produce a large amount of water vapor. The fan 51 will suck the external gas into the interior through the vent 2, and the electromagnetic coil 1 56 will generate eddy current to make the iron coil 1 54 heat up, and the heated gas will be blown inside. At the same time, the exhaust fan 52 installed on the fixing frame 53 rotates to discharge the generated water vapor to the outside to prevent the water vapor from condensing and falling on the dried slurry, thereby improving the drying effect of the drying barrel, and the dried slurry will be transmitted out through the slurry outlet 4.
[0037] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An electromagnetic drying cylinder for a fiber sizing machine, comprising a water-discharging steam component (5) and a water-absorbing component (6), characterized in that: A water absorbing component (6) is disposed at the bottom end of the drainage steam component (5), and a shell (1) is disposed at one end of the water absorbing component (6); The drainage steam component (5) comprises a fan (51), an exhaust fan (52), a fixing frame (53), an iron ring (54), an outer tube (55) and an electromagnetic ring (56); an iron ring (54) is installed at one end of the fan (51); an electromagnetic ring (56) is installed on the outer periphery of the iron ring (54); an outer tube (55) is installed on the outer periphery of the electromagnetic ring (56); an exhaust fan (52) is provided at one end of the outer tube (55); and a fixing frame (53) is installed on the outer periphery of the exhaust fan (52); The water absorption component (6) comprises a baffle (61), a water absorption circular pipe (62), a water storage tank (63), a rotating shaft (64), a drainage pipe (65), and a water storage tank (66); the water storage tank (63) is fixedly mounted on one end of the baffle (61); the drainage pipe (65) is fixedly mounted on one end of the water storage tank (63); the water storage tank (66) is fixedly mounted on one end of the drainage pipe (65); a rotating shaft (64) is provided at one end of the water storage tank (66); and the water absorption circular pipe (62) is fixedly mounted on one end of the rotating shaft (64).
2. The electromagnetic drying cylinder of a sizing machine according to claim 1, characterized in that: The top of the shell 1 (1) is provided with a vent (2), and one end of the vent (2) is provided with a slurry outlet (4).
3. The electromagnetic drying cylinder of a sizing machine according to claim 2, characterized in that: The bottom end of the slurry outlet (4) is provided with a slurry inlet (3), one end of the slurry inlet (3) is provided with a support (9), and one end of the support (9) is provided with a drying barrel surface layer (7).
4. The electromagnetic drying cylinder of a sizing machine according to claim 3, characterized in that: A bottom plate (8) is fixedly mounted on the bottom end of the support (9), and a second housing (10) is fixedly mounted on one end of the bottom plate (8).
5. The electromagnetic drying cylinder of a sizing machine according to claim 4, characterized in that: A motor (11) is arranged inside the second housing (10), and a belt (12) is arranged at one end of the motor (11).
6. The electromagnetic drying cylinder of a sizing machine according to claim 5, characterized in that: A gear (13) is movably mounted on one end of the belt (12), a second rotating shaft (14) is fixedly mounted on one end of the gear (13), and a connecting frame (15) is fixedly mounted on one end of the second rotating shaft (14).
7. The electromagnetic drying cylinder of a sizing machine according to claim 6, characterized in that: One end of the connecting frame (15) is provided with a second electromagnetic ring (16), the outer periphery of the second electromagnetic ring (16) is installed with a heat insulating ceramic (17), and the outer periphery of the heat insulating ceramic (17) is installed with a second iron ring (18).
Citation Information
Patent Citations
An electromagnetic drying drum for a pulping machine
CN104990376B